9520A330 Edition: 4
Test Plan:
Perkins Vista 56.0 KW @ 220 9520A330 Issue Date:
PUMP SPECIFICATION
Rotation: Clockwise.
Governor type: Mechanical all-speed.
Gov. Link Length: 41.5 ± 0.3 mm.
Gov. Link Length: 9.7 ± 0.3 mm.
(DP210 Workshop Manual Section 4.6.4)
Governor spring position : 2.
Plunger Diameter: 7.0 mm (4 off).
Drive Type: Supported shaft.
Transfer pressure: adjustable.
Viscosity compensating device in end plate.
Cambox pressurising valve.
Servo Advance with:
- Speed advance, LLA & CA
Torque trimmer.
Solenoid voltage: See Service Instruction Note DT294.
OEM Code: 2644C319 Setting Code: -/2/2360
OEM Code: 2644C327 Setting Code: -/2/2360
ISO TEST CONDITIONS.
This data is only valid for the test conditions specified and the
following test benches: HA3000/HA2500/HA700/AVM/PGM
Test Fluid: ISO 4113 at 40 ± 2°C.
Inlet feed pressure: 5.0 psi
Backleak pressure: 0.0 psi
Nozzles: YDB286 (BDL0S6844)
Nozzle Opening Pressure: 172 + 3 - 0 bar.
Nozzle Holder: ISO 7440 + YDB288 Edge filter assy.
H.P. pipes: 6 x 1.8 x 450 mm
PRE-TEST NOTES
Screw transfer pressure adjuster fully in and then 4.5 turns
out before commencing test
No additional shimming is required.
CA solenoid to be de-energised unless otherwise stated.
Torque trimmer plug to be wound out until thread appears.
Latch valve adjuster, if fitted, screw fully in then
6 turns out
Turn light load adjuster valve fully in ,then 1 turns out.
ISO TEST PROCEDURE
Test Operation S/C RPM Requirements
1. Priming (C) 200 Obtain delivery from all injectors
and backleak.
Close throttle.
Stabilise. Cycle speed between 100 to 500 rpm 5 times.
Open throttle.
2. Transfer Press. (S) 1100 91 to 93 psi
3. Delivery (S) 1100 72.0 ± 1.0 mm3/st.
4. Governor (S) 1210 12.0 to 20.0 mm3/st.
Stabilise. Cycle speed between 600 to 1250 rpm 5 times.
Stabilise and run at 1100 rpm until backleak temperature
is 38°C min.
5. Backleakage (C) 1100 Flow rate 500 to 1000 cm3/min.
6. Cambox Press. (C) 1100 7 to 11 psi.
7. Transfer Press. (C) 1100 Press at test(6 ) + 82.5 to 83.5psi
Run test machine down to 0 rpm.
8. Transfer Press. (C) 100 Minimum 12 psi.
9. Transfer Press (C) 1100 As test (7 ) ± 1.0 psi
If incorrect repeat from test (6 ).
Stop test machine.
Remove pressure gauges and fit stop solenoid or plug.
Energise ESOS
10. Advance (S) 500 0° (Datum advance gauge)
11. Advance (C) 800 0.5° Max.
12. Advance (C) 1050 1.2 to 1.7°.
13. Advance (C) 1100 1.3 to 1.7°.
Stop test machine.
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9520A330 Edition: 4
Test Plan:
Perkins Vista 56.0 KW @ 220 9520A330 Issue Date:
ISO TEST PROCEDURE
Test Operation S/C RPM Requirements
Energise CA solenoid.
14. Advance (C) 700 6.5 to 9.5°.
De-energise CA solenoid.
15. Advance - (S) 1100 3.8 to 4.2° 28.0 to 32.0mm3/st
Light load Adjust throttle/torque screw
& LLA valve.
Run test machine down to 0 rpm.
16. Advance - (C) 1100 3.8 to 4.2° 30.0 ± 2.0mm3/st.
Light load Use throttle/Torque screw.
17. Advance - (C) 1100 7.8 to 8.2° 12.0 ± 8.0mm3/st.
Light load Use throttle/Torque screw.
18. Advance - (C) 700 1.8 to 2.3° 37.0 ± 8.0mm3/st.
Light load Use throttle/Torque screw.
If correct continue with test (19), if not, adjust shimming
and then repeat test(s) (from test 10).
Open throttle.
Stop test machine.
Fit CPS tool
19. Torque Trimmer (S) 1100 Datum CPS reading to 0.0mm.
20. Torque Trimmer (S) 760 Adjust CPS to -0.76 to -0.70mm
CPS
Run test machine down to 0 rpm.
Stabilise and run at 1125rpm for 5 seconds
21. Torque Trimmer (C) 1100 As test (19) ± 0.05 mm
CPS
22. Torque Trimmer (C) 860 Check CPS is -0.25 to -0.55mm
CPS
23. Torque Trimmer (C) 625 Check CPS is -1.20 to -1.60mm
CPS
If incorrect or adjusted, stop machine and repeat from test (19).
Screw latch valve adjuster fully in.
24. Latch valve (S) 280 Screw latch valve adjuster fully in,
then screw out until advance reads
-10.0 to -1.0°.
Lock adjuster.
Run test machine down to 0 rpm.
25. Delivery (C) 100 Minimum 50.0 mm3/st.
26. Latch Valve (C) 300 CPS = -10.0 to 0.0 mm
If incorrect, adjust LV pre-load
& repeat test.
If incorrect or adjusted, stop machine and repeat from test (24).
Close throttle.
27. Idle delivery (S) 400 12.0 to 16.0 mm3/st. Throttle closed.
28. Delivery (C) 520 Maximum 3.0 mm3/st.
Stop test machine.
Fit Max Fuel adjuster tool
Open throttle.
29. Max. Delivery (S) 1100 72.3 ± 0.3 mm3/st.
Max. spread 5.0 mm3/st.
30. Delivery (C) 860 As test (29) + 1.0 to - 4.0 mm3/st
31. Delivery (C) 1100 Record delivery mm3/st.
32. Governor (S) 1190 12.0 to 16.0 mm3/st.
33. Gov. cut-off (C) 1230 Maximum 3.0 mm3/st.
34. Delivery (C) 1100 Throttle as test (32).
Minimum as test (31) - 1.0 mm3/st.
35. Shut-off - (C) 500 De-energise solenoid, wait 5 seconds.
Solenoid Max. 2.0 mm3/st.
Stop test machine.
Energise ESOS
36. Dynamic timing Refer to SIN DT339
Piezo sensor, outlet U
Off-set angle 184.65°
speed (S) 1100 Trigger level 25 %
.
ISO OVERCHECK PROCEDURE
.
The Overcheck section of this plan has been developed in
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9520A330 Edition: 4
Test Plan:
Perkins Vista 56.0 KW @ 220 9520A330 Issue Date:
ISO TEST PROCEDURE
Test Operation S/C RPM Requirements
conjunction with the Original Equipment Manufacturer.
Providing all values are achieved, the pump settings will
maintain the original homologated engine performance. Failure to
attain any one of the values will indicate a pump setting or
function failure and require further investigation.
.
PRE-OVERCHECK NOTES
Dynamic timing - record zero angle - (refer to DT339)
Drive shaft lock bolt to remain locked until zero angle
recorded.
CA advance motor to be de-energised unless otherwise stated.
No adjustments to be made unless otherwise stated.
Close throttle.
Stabilise. Cycle speed between 100 to 500 rpm 5 times.
Open throttle.
Stabilise. Cycle speed between 600 to 1240 rpm 5 times.
Stabilise and run at 1100 rpm until backleak temperature
is 38°C min.
37. Gov. cut-off (C) 1230 Maximum 4.0 mm3/st.
38. Advance (S) 500 0° (Datum advance gauge)
39. Advance (C) 800 0.6° Max.
40. Advance (C) 1050 1.1 to 1.8°.
41. Advance (C) 1100 1.2 to 1.8°.
42. Advance - (C) 1100 3.8 to 4.2° 30.0 ± 3.0mm3/st.
Light load Use throttle/Torque screw.
43. Advance - (C) 1100 7.8 to 8.2° 12.0 ± 10.0mm3/st.
Light load Use throttle/Torque screw.
44. Advance - (C) 700 1.8 to 2.2° 37.0 ± 10.0mm3/st.
Light load Use throttle/Torque screw.
Stop test machine.
Fit CPS tool
Open throttle.
Energise CA solenoid.
45. Advance (C) 700 6.0 to 9.5°.
De-energise CA solenoid.
46. Torque Trimmer (S) 1100 Datum CPS reading to 0.0mm.
47. Torque Trimmer (C) 885 Check CPS is -0.55 to 2.0mm
CPS
48. Torque Trimmer (C) 605 Check CPS is -2.50 to -1.30mm
CPS
Move throttle lever to closed position for tests (49 ).
49. Delivery (C) 520 Maximum 4.0 mm3/st.
Open throttle.
50. Delivery (C) 100 Minimum 45.0 mm3/st.
51. Delivery (C) 1100 70.3 to 74.3 mm3/st.
52. Delivery (C) 860 As test (51) - 2.0 ± 5.0 mm3/st.
53. Shut-off - (C) 500 De-energise solenoid, wait 5 seconds.
Solenoid Max. 3.0 mm3/st.
Stop test machine.
Energise ESOS
54. Dynamic timing Refer to SIN DT339
Piezo sensor, outlet U
Off-set angle 184.65°
speed (S) 1100 Trigger level 25 %
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