DESIGN CALCULATION
This treatment scheme has been designed to treat the Chemical plant unit effluent
being generated from production unit of Color Reasaschemie Bangladesh Ltd.(Maz
Group),Jamalpur Economic Zone, Jamalpur, Bangladesh. The quantity of effluent to be
treated shall be of the order of 7.5 m3/hr.
INLET EFFLUENT PARAMETERS
Flow rate 7.5 m3 / hr.
pH 6.9 ~ 11.5
BOD 300~500 PPM
COD 900~1000 PPM
TSS 200~250 PPM
TDS 750 ~ 1200 PPM
Oil & Grease 20-28 PPM
OUTLET EFFLUENT PARAMETERS (BANGLADESH STANDARD ECR 23)
Flow rate 7.5 m3 / hr.
PH 6-9
BOD <30 PPM
COD <180 PPM
TDS < 2100 PPM
TSS <50 PPM
Oil & Grease <10 PPM
Tank retention time Ref. Department of Environment book First edition, June
2008
T-001 Oil & Grease Trap
3
ETP capacity =7.5m /hrs
Oil& Grease TrapChambersize =(1.9mx0.75mx2.5m)
3
OilTrapChamber&Skimmervolume=3.5m
Retention time =(3.5/7.5)hrs
=0.46hrs
Free board=(1.9mx0.75mx0.6m)
3
=0.8 m
T-002 EqualizationTank
3
ETP capacity =7.5m /hrs
Equalizationtanksize =(6.1mx3.0mx3.0m)
3
Equalization tank volume=54.9m
Retention time =(54.9/7.5)hrs
=7.32hrs
Free board=(6.1mx3.0mx0.6m)
3
=10.98 m
T-004 Flash Mixing Tank
3
ETP capacity =7.5m /hrs
Flash Mixing Tank size=(0.75mx0.75mx2.0m)
F 3
lash Mixing Tank volume=1.12m
Retention time =(1.12/7.5)hrs, 0.14 hr.
=8.4minutes
Free board=(0.75mx0.75mx 0.6m)
=0.34 3
m
Agitator speed = 100 rpm
T-005 Flocculation Tank
3
ETP capacity =7.5m /hrs
Flocculation Tank size =(1.5mx1.5mx2.0m)
3
Flocculation Tank volume =4.5m
Retentiontime =(4.5/7.5),= 0.6 hrs.
=36minutes
Free board=(1.5mx1.5mx0.6m)
3
=1.35 m
Tank height = 2.0m = 2000 mm
Agitator speed = 10 rpm
T-006Lamella clarifier Tank-1
3
ETP capacity =7.5m /hrs
Settler tank-1size=(3.0mx2.0mx3.0m)
3
Settler tank volume=18.0m
Retention time =(18.0/7.5)hrs
=2.4hrs
Surface area=(3.0m x 2.0m)
= 6.0 2
m
Surface Overflow Rate (SOR) =Flow/Surface area
= 7.5m3/6m2
= 1.2 m
Free board=(3.0mx2.0mx0.6m)
3
=3.6 m
Settling velocity = Flow rate/ Area
= 0.125m3/m2/hr
T-008 Biological Tank
3
ETP capacity =7.5m /hrs
Biological Tank size=(7.15mx7.0mx3.0m)
3
Biological Tank volume=150m
Retention time =(150/7.5)hrs
=20hrs
Free board=(7.15mx7.0mx0.6m)
3
=30 m
2
Area of Biological Tank =(7.15mx7.0m) , = 50m
Solid Loading Rate (SLR):- (Q+Qr) X MLSS/Area [Ref. Page 688, Chapter 8,
Wastewater
Engineering Treatment and Reuse, Metcalf & Eddy]
2
=(150+75)x 2.5 / 50 m
= 11.25kg/m2/day
Qr= Return Sludge (100%).
Q = Discharge
MLSS = 2500 mg/liter.
Organic Loading Rate (OLR) :- (BOD₅ X Discharge)/Tank Volume
=(500 x 150)/150, BOD₅ =500ml/L
= 0.50 Kg/m3/day
O₂ Required:- 1.47 Q(BOD in - BOD out) - 1.42 V (MLSS/MCRT)[Ref. Page 679,
Chapter 8,
Wastewater Engineering Treatment and Reuse, Metcalf & Eddy]
= 1.47x 150(500-30)-1.42x 150(2500/15)
= 103635-35500
= 68135 mg/day
= 68.13 kg/day
BOD in = 500mg/L
BOD out = 30mg/L
Mean Cell Residence Time (MCRT) =15 days
Waste active sludge considered 2500 mg/l
FM ratio & MLSS (Food to Microorganism Ratio)[Ref. Page 679, Chapter 8,
Wastewater Engineering Treatment and Reuse, Metcalf & Eddy]
= (QML/d x BOD mg/L) / (MLSS mg/L x VML)
= (0.15 ML/d x 500 mg/L) / (2500 mg/L x 0.15ML)
= 75/375
= 0.20 kg BOD/day / MLSS/day
Q=Average daily flow
BOD=Primary effluent BOD
MLSS= Mixed Liquor Suspended solid
V= Aeration Basin Volume
Concentration of BOD₅ in effluent [Ref. Page 97, Chapter 2, Wastewater Engineering
Treatment
and Reuse, Metcalf & Eddy]
= (Flow rate/d*BOD mg/l)/1000
=(150m3/d * 550 mg/l)/1000
=82.5 Kg/day
Inflow & Outflow rate = (7.5 x 20) & {(7.5 x 20)+75}
=150m3/d & 225 m3/d
T-009Lamella clarifier Tank -2
3
ETP capacity =7.5m /hrs
Tube Settler Tank size=(3.0mx2.75mx3.0m)
3
Tube Settler Tank volume=24.75m
Retention time =(24.75/7.5)hrs
=3.3hrs
Surface area=(3.0m x 2.75m)
2
= 8.25m
Surface Overflow Rete (SOR) =Flow/Surface area
= 9.37m3/8.25m2
= 1.13 m
Free board=(3.0mx2.75mx0.6m)
=4.95 3
m
Settling velocity = Flow rate/ Area
= 0.16m3/min / 8.25m2
= 0.019m/min
Inflow &Outflow rate = {(7.5 x 20) +75} & (7.5 x 20)
=225m3/d & 150 m3/d
T-010Filter Feed Sump
3
ETP capacity =7.5m /hrs
FilterFeedSumpsize =(3.0mx 1.0mx3.0m)
3
Filter Feed Sump volume =9m
Retention time =(9/7.5)hrs
=1.2hrs
T-013 SludgeSump
3
ETP capacity =7.5m /hrs
SludgeSumpTanksize =(3.0mx1.325x3.0m)
3
SludgeHoldingTankvolume=12.0m
Retentiontime =(12.0/7.5), 1.6hrs
LIST OF MACHINE LIST
Sl. EQUIPMENT SIZE/CAPACITY/TYPE QTY. MOTO MOC
No. R
POWE
R
1. Manual Bar screen Net type, Origin : BD 1 Nos - SS
2. Air grids for equalization Air diffuser tube type, 1 lot - UPVC
tank Local Pipe
3. Effluent transfer pumps 7.5 m3/hr; 9.2 mwc (1R 0.75 CI
Submersible, Algo, +1S) KW
India/Equivalent. each
4. Air blowers for 200-250 m3/hr @4500 (1R+ 5.5 KW CI
equalization & biological mmwc, ST/GT, Taiwan 1S) each
reaction tank
5. Flash mixer mechanism Heavy duty, to suit 1 0.75 CI
Origin : China,100-120 KW
RPM
6. Flocculation mechanism Heavy duty, to suit 1 0.75 CI
Origin : China, 20-30 KW
RPM
7. Sattler Media (Lamella Chevron shaped self- 1 lot - PVC
Media) supporting structure
Origin : BD
8. Biological FAB Media Fluidized bio media 1 lot - Poly
Origin : BD Propylen
e
9. Air grids for biological Air diffuser tube/disc 1 lot - uPVC
reaction tank. type, Origin : Taiwan
10. Screw filter press Screw type, 10-14 kg/Hr, 1 0.75 MS
Origin : China KW
11. Sludge Sump to suitable 1 - -
12. De Hydro machine feed Horizontal, Centrifugal, 1 0.75 CI
pump Screw, Non Clog. KW
6m3/hr, 15 mwc, Origin :
India
13. Dosing tank 1000 &500 lts, suitable 1+2 - RCC
Origin : BD
14. Preparation & Dosing Air line 3 PVC
tank mixer mechanism
15. Filter Feed Pump 7.5 m3/hr, 2(1R+1 1.5 KW CI
25m,Foras,Italy/Algo, S) each
India/Equivalent.
16. Sand Filter 600 dia x 1800H 1 - FRP
17. Carbon Filter 600 dia x 2000H 1 - FRP
Sl. EQUIPMENT SIZE/CAPACITY/TYPE QTY. MOTOR MOC
No. POWER
18. Interconnection piping Valves, fittings, pipes 1 lot - GI/PVC/CI
etc.
19. Mechanical materials Channel, angle, flat bar, 1 lot - MS
plate etc.
20. Electromagnetic flow Capacity 7.5 m3/hr 1
meter Brand: XUDA, China
21. Flow Meter Capacity 7.5 m3/hr 1
(Rotary Type) Origin :
China
22. Sludge Recirculation 6 m3/hr; 9.2 1 0.75 KW CI
pump mwcForas,Italy/Algo,
India/Equivalent.
Total Power = 11.5 KW
LIST OF ELECTRICAL UNITS
Sl. DESCRIPTION QTY.
No.
1. Glands for cables 1 Lot
2. Motor (As required for the equipment listed in mechanical 1 Lot
List)
3. Main Distribution Board with MCCB, MCB, Ammeter, Voltmeter 1 Set
with selector switch, Indicator lamp, Overload relay with
complete distribution board.
TREATMENT PHILOSOPHY FOR 7500LPH CAPACITY EFFLUENT TREATMENT
PLANT
To treat the effluent, the following treatment philosophy is adopted:
Bar Screen : Remove Large Floating Particle Mechanically.
Oil & Grease Trap : Remove oil & grease particles from water.
Equalization Tank : To equalize the effluent quantitatively &
Qualitatively.
Settler Tank-I : To remove the flocs formed.
Biological Tank : To Reduce BOD, COD & TN Aerobically.
Sattler Tank-II : To Remove Biological Sludge.
Filter Feed Sump : Storage for The Next Step of Treatment.
Multimedia Media Filter : To Remove The TSS.
Activated Carbon Filter : To Remove the Odor.
Sludge Holding Tank : To dewatering and recycling sludge.
Sludge Treatment : Dewatering Sludge by Filter press.
