Technical Data Sheet
Series:
JUNIOR II
Mobile High Pressure Compressor for Compressing Air and
Breathing Air
Types
JUNIOR II-B | JUNIOR II-E | JUNIOR II-W
Production status: F02
JUNIOR II-B (including accessories) JUNIOR II-E (including accessories)
General
Medium Air
Intake pressure Atmospheric
Filling pressure PN200 or PN300
Pressure setting, final pressure safety valve 225 bar or 330 bar
Working pressure 220 bar or 320 bar
Permissible ambient temperature range +5...+45°C
Permissible altitude1 0...1000 m AMSL
Max. permissible tilt 5°
System type Open
Standard operating voltage 400 V; 50 Hz
Other operating voltage On request
Compressor oil, standard Synthetic
Oil change interval Every 2 years / 1,000 h
Colouring RAL 7024, CYAN
1 Operating compressors in altitudes > 1000 m AMSL on request
Page 1/10
Technical Data Sheet
Series:
JUNIOR II
Compressor system JUNIOR II-B JUNIOR II-E JUNIOR II-W
Charging rate 1 100 l/min
Purification System P21/350
Cooling air flow, min. 660 m³/h 660 m³/h 660 m³/h
Sound pressure level 86 dB[A] 82 dB[A] 83 dB[A]
Weight ² 44 kg 46 kg 46 kg
Dimensions (L×W×H) ² 785 × 370 × 440 mm 690 × 390 × 440 mm 690 × 400 × 440 mm
Dimensions (L×W×H) with
885 × 410 × 435 mm
automatic condensate drain 825 × 475 × 495 mm 825 × 475 × 495 mm
(without control)
system and control
1 Measured during cylinder filling from 0-200 bar tolerance +/- 5% at + 20°C ambient temperature.
2 Standard model. Weight and dimensions may vary depending on accessories.
Drive system JUNIOR II-B JUNIOR II-E JUNIOR II-W
Motor Petrol 4-Stroke Three-phase Single-phase
Power 4.2 kW 2.2 kW 2.2 kW
Fuel consumption 1 approx. 1 l/h - -
Tank volume 3.6 l - -
Operating voltage/frequency 2 - 400 V, 50 Hz 230 V, 50 Hz
Rated current - 4.6 A (at 400 V/50 Hz) 13.2 A (at 230 V/50 Hz)
Speed approx. 3,600 1/min 2,870 1/min 2,820 1/min
Protection class - IP55 IP54
1 Valid for 200 bar final pressure. 300 bar final pressure adds about 10% to consumption. Fuel consumption dependent on fuel quality,
altitude, ambient temperature, speed setting and maintenance condition amongst other things.
2 Different voltage / different frequency available at extra charge on request.
Page 2/10
Technical Data Sheet
Series:
JUNIOR II
STANDARD SCOPE OF SUPPLY
Compressor block with following features
■ Splash lubrication
■ Micronic intake filter: 10 m
■ Intermediate coolers, air cooled
■ Aftercooler, air cooled, outlet temperature approx. 10-15 °C above cooling air temperature
■ Enlarged last stage cooler for improved cooling air flow and lower temperatures
■ Intermediate separators after each stage (except 1st stage)
■ Final separator for oil and water condensate after last stage
■ Sealed safety valves after each stage
■ TÜV approved final pressure safety valve
■ Pressure maintaining and check valve after the final stage
Compressor block
Charging rate 1 100 l/min
Speed approx. 2,300 1/min
Number of stages 3
Number of cylinders 3
Cylinder bore 1st stage 60 mm
Cylinder bore 2nd stage 28 mm
Cylinder bore 3rd stage 12 mm
Stroke 24 mm
Direction of rotation (from flywheel side) Left
Drive type V-belt
Oil quantity 0.36 l
1 Measured during cylinder filling from 0-200 bar tolerance +/- 5% at + 20°C ambient temperature.
Page 3/10
Technical Data Sheet
Series:
JUNIOR II
Purification System P21/350 - Filter with integrated oil and water
separator
■ Final mechanical separator for the removal of oil-/ water condensate
■ TRIPLEX long-life filter cartridge for drying & de-oiling, optional CO-removal
(standard for combustion engine driven versions)
■ Final safety valve, fitted to filter housing
■ Pressure maintaining / non return valve, fitted to filter housing
Purification System
P21/350
Air quality as per DIN/EN 12021:2014
Maximum content as per
Contamination Air quality by BAUER
DIN EN 12021:2014
H2O 25 mg/m³ ≤ 10 mg/m³
CO 5 ppm(v) Depends on cartridge 1
CO2 500 ppm(v) Depends on intake air 2
Oil 0.5 mg/m³ ≤ 0.1 mg/m³
1 Only with BAUER special filter cartridge with Hopcalite up to a maximum concentration of 25 ppm CO in intake air.
The compressed clean breathing air then contains a maximum of 5 ppm CO.
2 The level of CO2 in the intake air must not exceed the maximum level of CO2 as per DIN EN 12021:2014!
Purification System P21/350
Operating pressure (Standard) PN200 or PN300
Operating pressure max 330 bar
Pressure dew point < -20 °C, equivalent to 3 mg/m³ at 300 bar
Piping connections G 1/4“ (condensate drain G 1/8“)
Filter housing volume 0.57 l
DGRL 2014/68/EU (PED) Art. 4 / Par. 3
Processable air capacity
130 m³
(at ambient temperature 20°C and 300 bar)1
1 When using a BAUER P21/350 filter cartridge without Hopcalite. When using a cartridge with CO-removal the air purification capacity
is reduced by approx. 4 %.
Page 4/10
Technical Data Sheet
Series:
JUNIOR II
PN200 filling device
Filling device PN 200
Nominal pressure (PN) 200 bar
1 filling valve with integrated ventilation, with German
Valve design cylinder connector G 5/8" according to DIN EN 144-2 and
DIN 477 and manometer, PN200
Filling hose 1 Unimam high pressure filling hose, 1 m length
International cylinder connector 1 international cylinder connector
Or
PN300 filling device
Filling device PN 300
Nominal pressure (PN) 300 bar
1 filling valve with integrated ventilation, with German
Valve design cylinder connector G 5/8" according to DIN EN 144-2 and
DIN 477 and manometer, PN300
Filling hose 1 Unimam high pressure filling hose, 1 m length
High-quality high-pressure filling hoses made from food-safe and long-life hose material make for flexible and safe
handling. Swivel hose connections enable the filling valve to be connected to the breathing air cylinder quickly,
easily and safely.
International cylinder connection Filling hose PN200 (black) and PN300 (red)
Page 5/10
Technical Data Sheet
Series:
JUNIOR II
B-TIMER temporarily not
B-TIMER available.
The mini-computer counts the operating hours and measures accurately the
cartridge saturation.
On the four-part segment display, the status of saturation of the cartridge can be
followed up. If a cartridge change is required, the B-TIMER is flashing conspicuously
and the order number of the cartridge is indicated.
The key symbol indicates that maintenance is due. The letters A to C inform about
the necessary maintenance kit.
The robust housing resists sand, salt, seawater, high humidity and strong UV-
radiation. Automatic start/stop and power save mode make operation comfortable B-TIMER Display
and save the lithium cell.
Page 6/10
Technical Data Sheet
Series:
JUNIOR II
OPTIONS
Additional PN200 filling device
Filling Device PN 200
Nominal pressure (PN) 200 bar
1 filling valve with integrated air bleeder, with German
Valve type cylinder connector G 5/8" according to DIN EN 144-2
and DIN 477 and manometer, PN200
Filling hose 1 Unimam high pressure filling hose, 1 m length
International cylinder connector 1 international cylinder connector
Additional PN300 filling device
Filling Device PN 300
Nominal pressure (PN) 300 bar
1 filling valve with integrated air bleeder, with German
Valve type cylinder connector G 5/8" according to DIN EN 144-2
and DIN 477and manometer, PN300
Filling hose 1 Unimam high pressure filling hose, 1 m length
Switch-over device PN 300 / PN 200
The switchover device enables breathing air cylinders to be filled with both 200 bar and
300 bar. For optimum limiting of the maximum operating pressure, each of the two
pressure ranges is protected with a type-tested final pressure safety valve.
Switchover device
Automatic condensate drain system and automatic switch off at final
pressure for units with petrol engine
The automatic condensate drain removes water from the intermediate separator and
the final separator automatically during both operation (every 15 minutes) and
shutdown. In addition, the compressor is switched off automatically when the final
pressure is reached.
JUNIOR II-E with automatic
condensate drain system
Page 7/10
Technical Data Sheet
Series:
JUNIOR II
Consisting of:
■ 1 × pressure switch
(2 × pressure switch when ordering with switchover device)
■ 1 × condensate valve
■ 1 × solenoid valve
Automatic condensate drain system JUNIOR II-B
Principle Cascade
Version 2-fold
Control voltage 24-48 V DC
Interval circuit (close / open) 15 min / 6 sec
Solenoid valve Normally open (NO)
Automatic condensate drain system and automatic switch off at final
pressure for units with electric motor
The automatic condensate drain removes water from the intermediate separator and
the final separator automatically during both operation (every 15 minutes) and
shutdown. In addition, the compressor is switched off automatically when the final
pressure is reached.
Consisting of:
■ 1 × control as per DIN EN 60204 (CE conformity is ensured)
■ 1 × pressure switch JUNIOR II-E with automatic
condensate drain system and
(2 × pressure switch when ordering with switchover device) control box
■ 1 × condensate valve
■ 1 × solenoid valve
Automatic condensate drain system JUNIOR II-E, JUNIOR II-W
Principle Cascade
Version 2-fold
Control voltage 24 V AC
Interval circuit (close / open) 15 min / 6 s
Solenoid valve Normally open (NO)
Compressor Control JUNIOR II-E JUNIOR II-W
Power 2.2 kW
Operating voltage 380-440 V 220 / 230 / 240 V
Control voltage 24 V AC
Frequency 50/60 Hz
Version Semi-automatic
Controls On/off-switch
Standard scope of supply Timer for automatic condensate drain system, rotation
monitoring
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Technical Data Sheet
Series:
JUNIOR II
Stainless steel frame
Primary and supporting frame in stainless steel version are available as an
option.
JUNIOR II-W with stainless steel
Trolley
frame
The trolley for the COMPACT LINE units is designed for the simple and safe
transportation of your compressor across any terrain. This is ensured by the
large pneumatic tires and the stable manner in which the compressor is
secured.
For maximum flexibility, you can either leave the compressor on the trolley or
lift it down to operate it. Turning a handle on the trolley allows you to secure
your JUNIOR or OCEANUS in place and lift it back down again.
The length of the handle can also be adjusted to make handling the trolley
particularly easy. The handle can also simply be detached to allow for
Trolley
convenient transportation of the trolley by car.
Trolley
Weight 15.2 kg
Dimensions (L×W×H) 987 × 659 × 555 mm
© BAUER KOMPRESSOREN GmbH | bauer-kompressoren.com Page 9/10
Technical Data Sheet
Series:
JUNIOR II
RULES, STANDARDS AND GENERAL INFORMATION
Relevant EU Directives (where applicable)
Machinery Directive 2006/42/EC
Pressure Equipment Directive 2014/68/EU
Low voltage directive 2014/35/EU
Directive on electromagnetic compatibility 2014/30/EU
Outdoor directive 2000/14/EC
Documentation: 1 × operating manual and parts list with exploded view drawing on DVD
Design: In line with the state of the art according to DIN, VDE, TÜV and Accident Prevention
regulations
Testing: In line with Bauer Standard as per DIN EN 10204 - 3.1
Otherwise, the General Terms and Conditions of BAUER KOMPRESSOREN (AGB) in the version valid at the
time of contract conclusion apply. These Terms & Conditions can be viewed and downloaded at the website
www.bauer-kompressoren.com, or sent by BAUER on request.
All information is given without assumption of liability and subject to technical changes.
© BAUER KOMPRESSOREN GmbH | bauer-kompressoren.com Page 10/10
