RESUME

SARAVANA KUMAR. M +91 9036768661

Site No.42, Nanjunde Gowda Layout, E-mail:[email protected]
Ganigarahalli road, Chikkabanava village, [email protected]
Bangalore–560090

Career objective
To work in a globally competitive environment on challenging assignments that shall yield twin benefits of job
satisfaction and a steady-paced professional growth.

Career Summary
Graduate in Mechanical Engineering having 22+ years of experience in Automotive, Aerospace and Special
Purpose Engineering Industries in the field of Quality & Production Services.

Professional skills
• ISO 9001: 2015. Lead Auditor
• AS9100-2016 Internal auditor and MR.
• IATF 16949 (APQP, PPAP, FMEA, MSA, SQC)
• ASNT Level II (RT, PT, UT 7 MT)
• CERTIFIED SIX SIGMA BLACK BELT FROM
CROSS BORDER EXECUTIVES MANAGEMENT GROUP

ORGANIZATIONAL EXPERIENCE:

UNIMECHAEROSPACE AND MANUFACTURING PVT.LTD

103,113,114, 7THCROSS, 3RDMAIN, 3RDPHASE,
PEENYA INDUSTRIAL ESTATE,
Bangalore–560058. KARNATAKA, INDIA.

Position : Head Quality & MR

Designation Mr.Manager-Quality.
Reporting : CEO-plant
Period: From:5THDEC 2019 to still date

RESPONSIBILITIES:
• Controlling product Quality
• Resolving Customer Complaints
• Monitoring in Internal Rejections
• Monitoring Calibration
• Monitoring CAPA
• FOD management and ensure final Customer eye inspection
• First Article Inspection reports (FAI) for new developments
• Inward inspection and Material testing at NABL agency.
• Co-ordination, implementation and maintenance of Quality System in accordance
With AS 9100:2009, Rev D
• Ensure Customer Specific Requirements are considered.
• Plan and organize Internal, External Quality Audits & Customer audits.
 • Verification, Analysis of Corrective Actions and closure of Audit Non-Conformities

• Organize Management Review Meetings and compile Department wise Process measures.
• Report on the status of QMS to the management.
• Data collection of Department objectives and Results
• Supplier Quality Audit and developments

PREVIOUS ORGANIZATION.
Motherson Sumi System Limited
Plot # 14, KIADB industrial area,
1st phase, Kumbalagodu, Mysore road,
Bangalore–560074.

Position : Head Quality & MR

Designation : Manager-Quality.
Reporting : COO-plant
Period: From:July 29, 2013 to December 2019. (6 years 4 months)

RESPONSIBILITIES

• Responsible for effective function and sustainability of the system as per ISO-9001-2015, TS:16949 &
AS9100-2016
• Responsible for all activity related to the roll of MR.
• Responsible for Quality Assurance Dept Activity.
• Responsible for Customer Complaints.
• Responsible for understanding customer requirements and ensuring customer requirements are met at all stages.
manufacturing.
• Understanding of Customer Design-FMEA
• Preparation of Process Flow Diagrams with CFT
• Preparation of Process FMEA with CFT
• Preparation of control plan with CFT
• Training and Approval of MSA Activity
• Training and Approval of SPC (Initial process studies)
• Preparation and approval of Part Submission Warrant.

• Preparation and approval of PPAP Documents

• Coordinating with Customer for approval of PPAP
• Approval of Lay-out Inspection Report.
• Approval of Pre-Delivery Inspection Report
• Approval of Job Set up Verification (JSV) and In-process inspection.
• Responsible for Supplier Quality audit and improvement plan / developments.
BUHLER (India) Pvt. Ltd.
13-D, KIADB Industrial area,
Attibele-562107.

Period: From OCT 2012 to July 2013

Designation Assistant Manager-Quality

Reporting to National Manager–Plant.

RESPONSIBILITIES
• Overall Responsible for In-house Manufacturing quality for all process.
• Responsible for 8 D activity.
• Facilitator for 5S+1S & KAIZEN activity.
• Responsible for arranging the trainings related to Quality Systems.
• Responsible for interacting with customers for all quality related issues.
• Maintenance and calibration of measuring and testing equipment

Sartorius (I) PVT.LTD

Nelamangala- Bangalore 562 123
Period: From 3rdJanuary 2011 to July 2012.

Designation Manager-Quality
Reporting to DGM–Quality.

• To ensure that all customer requirements are met through effective quality assurance/control in all
manufacturing and inspection areas.
• Planning, work allocation and monitoring of subordinates, effective deployment of manpower to achieve
QMS / Regulatory / Code requirements like ISO, ASME, PED.
• Release of products for dispatch
• Coordinate with all related functions/third party inspection agencies for the on time dispatches.
• Daily quality report (NCRs), task completed.
• Coordinates with various functions for timely and effective corrective and preventive action for both
Internal and External Customer complaints.
• Maintains trends of quality problems and records of CAPA.
• Build robust process and identify key control points through QAP for all products.
• Verify on time completion of documents Radiography test, Factory Acceptance Test.
• Drive continual improvements (productivity, quality, delivery, safety and morale)
• Identification of Training needs for the team members.
• Team work with all related functions.
• Key interaction with Design, production for production plans and Technical specifications.
• Responsible for the approval of ASME and PED from authorized bodies/third parties.
• Responsible for ISO 9001-2008,
• Responsible for supplier quality audit and product quality and development of supplier.
• Process development and implementation at in-house as well as vendor and supplier locations.

Avasarala Technologies Ltd.

EOU Divn., Somanahalli, Kanakapura Rd, Bangalore-560 062.

Period: From 1stJanuary 1999 to December 1, 2010.

Duration: 12 Years

Profile of the Company

An ISO 9001, AS 9100, ISO 14001, OHSAS 18001 certified company engaged in manufacturing of
strategic products for Nuclear reactors, Heat Pipes for spacecraft applications and Spacecraft components
Process Machinery, Conveyors & Automation Systems, Tungsten Rod, Wire and Powder products, Health
Care and special machinery products.

Designation Deputy Manager - Quality Assurance

Reporting to General Manager &
Managing Director–Quality Assurance

responsibilities

• Overall Responsible for EOU quality for all process.

• Responsible for Inward Goods Inspection (Raw materials, bought outs, manufactured and consumables
items).
• Responsible for Final Inspection (Machined and Fabricated components/parts and Assembly testing).
• Responsible for preparation of PFMEA (Process Failure Mode Effect Analysis) and ISIR (Initial Sample)
Inspection Report) in line with quality standards.
• Identifying the root causes for Quality Problems and solving them effectively.
• Responsible for disposal of all non-conformances for all quality related issues.
• Non-destructive testing (RT, UT, MPT, PT).
• Deputy Management Representative for Quality Management System ISO 9001.
• Responsible for arranging the trainings related to Quality Systems.
• Responsible for interacting with customers for all quality-related issues.
• Preparing and implementing quality control plan
• 5S, Kaizen and TPM Coordinator.
• Coordinate with the design and product development team for the development of new concepts.
• Stage and final Inspection of Sub-Assembly and Assembly.
• Maintenance of ISO Documents & Internal Auditor.
• Support for precision job and heavy fabrication job at vendor premises to achieve the quality and
Inspection at vendor premises.
• Maintenance and calibration of measuring and testing equipment.
• Responsible for Supplier audit and vendor development
Additional Responsibilities

CNC Perforating Machine

ISRO, Bangalore.
Description:
It was an R & D work that involves perforation of 5 micron thick sheet by ten N.C controlled punches in linear.
position. (Hole Diameter 1.1±0.01 mm). These punched sheets are used to cover satellite.

Role & Responsibility: Quality Assurance and overall execution.

2) Project Title: Fabrication, Erection & Commissioning of Equipment

Toyota Kirloskar Motors Ltd.
Location: Toyota Kirloskar Motors Ltd., Bidadi, Bangalore
Role: Team Leader: Team size: 20

Description:
M/s Toyota Motors shifted their machines from Thailand and Japan to Bidadi, near Bangalore for their
new automobile industry. Avasarala work was the installation of these equipments at Weld-shop and
Frame-shop.

Responsibility:
• In-charge for Quality Assurance
• Assisted in the execution of the erection work
• Co-ordination with sub-contractors and customer
• Commissioning assistance to the engineer from Toyota Motor Corporation

Uranium Drum Handling System

Areva, France
Role: Project Manager
Period: From 13thJan 2010
Uranium Drum handling system for their New plant setup.
Responsibility
• In-charge for Quality Assurance
• Coordinating with inter-departments like Design, procurement, vendor development, planning and
Assembly
• Coordinating with Customer and updating progression of Project.

4) ESSBEE Precision Industries, Rajajinagar, Bangalore

Designation Shift In charge cum quality Control Inspector

Reported to Manager–Plant.
Period January 1997 to January 1998
Duration 1 Year

Responsibilities

• Inspecting the Quality of incoming raw materials by sampling techniques.

• Controlling the quality characteristics of products by using statistical methods.
• Controlling the production process by using X / R chart and P & C chart.
• Maintenance and calibration of measuring and test equipment.
• Checking the quality of finished products as per quality procedures.
• Updating the quality records as per Quality procedures.

Educational Profile Bachelor in Engineering (Mechanical Engineering)

B.M.S. Evening College of Engineering, Bangalore
Jan 2010
VTU, Belgaum

Post Diploma in Foremanship (Maintenance Engineering)

Foreman Training Institute, Government of India, Ministry of Labor (DGE)
& T), Tumkur Road, Bangalore
1 year (from January 1998 to December 1998)

Diploma in Mechanical Engineering

I.R Polytechnic, Peenya 4thstage, Bangalore
July 1997

Certificate Courses ASNT Level II (RT, UT, MT and PT)

Curie Institute of NDT and Quality, Hyderabad

Computer Knowledge MS Office, AutoCAD, U.G NX3

Personal Profile:

Father Name Madan

Date of Birth November 8, 1975
Sex Male
Marital Status Married
Languages Known English, Kannada and Hindi
Passport No. M9670879
Date of expiry of Passport 22/05/2025
USA VISA–Expiry date 29/06/2019
VISA TYPE / CLASS B1 / B2.

The above information furnished is true to the best of my knowledge

Place: Bangalore yours sincerely

Date: Saravana Kumar. M