Ano 145 Awrg 4.0
Ano 145 Awrg 4.0
VERSION : 4.0
DATE OF IMPLEMENTATION : 25-11-2024
OFFICE OF PRIME INTEREST : AIRWORTHINESS DIRECTORATE
ANO-145-AWRG Version-4.0
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
Date Pages
Ver. # Reason for Change
Applicable Affected
Page 1, 67 &
68 of Section-
Approval validity changed to 12 months
3.1 13-09-2021 A and
in line with CARs 1994
Page 5 of
Section-B
In compliance with new format
Definitions of findings have been
4.0 25-11-2024 referred to enforcement manual All
Requirement of submission of
Root Cause Analysis
RECORD OF CORRIGENDA
CORRIGENDA
Ver. Date of
Date Entered Page # Para # Correction
# Issue
ANO-145-AWRG-4.0 Page i
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
TABLE OF CONTENTS
ANO-145-AWRG-4.0 Page ii
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
FOREWORD
1. The Civil Aviation Authorities of South Asian Regional Initiative (SARI) members
(here in after referred as “Member State Country”) have agreed to a common comprehensive
and detailed aviation requirements, with a view to make it compatible for maintenance carried
out in one Member State to be accepted by the Civil Aviation Authority in another Member
State.
ANO-145-AWRG, (herein also referred as ANO 145), requirements for ‘Approved
Maintenance Organisations’ has been developed on the basis of Master Document of SARI
Part-145. The ANO 145 is applicable to maintenance organisations involved in the
maintenance of large aircraft or of aircraft used for commercial air transport, and components
intended for fitment thereto. The ANO 145 has been divided in to Two Sections:
Section A: Implementing Regulations, Acceptable Means of Compliance & Guidance
Material (Technical Requirements)
Section B: Procedures for PCAA & Acceptable Means of Compliance to ANO 145
2. EASA Part 145 (EU regulations 2042/003 amended by 1149/2011, 962/2010,
127/2010, EC 1056/2008, EC 376/2007, EC 707/2006 as well as EASA ED Decision
2003/19/RM amended by Decision 2012/002/R, 2011/011/R, 2010/006/R, 2010/002/R,
2009/007/R, 2007/002/R & 2006/011/R for the AMC and GM) has been selected to provide
the basic content of ANO 145, but with appropriate customization for the needs of Pakistan.
The paragraph numbering is as per SARI Part-145 Master document. When technical
differences exist with respect to EASA Part-145, the text in italics is to be taken as the wordings
of ANO-145.
3. Future development of the requirements of ANO 145 will be in accordance with the
Notice of Proposed Amendment (NPA) procedures agreed among Member States usually
after industry consultation. This procedure will allow for the amendment of ANO 145 to be
proposed by the Civil Aviation Authority of Pakistan and will include provision for changes to
be made with amendments to ICAO SARPS, and EASA Part 145.
4. Pakistan Civil Aviation Authority has agreed to adapt SARI 145 into its national
codes with National Variants and it shall NOT unilaterally initiate amendment of its national
codes without having made a proposal for amendment of SARI Part 145 in accordance with
the agreed procedure.
5. Definitions and abbreviations of terms used in ANO 145 that are specific to this
ANO are given in Para.A.1 of this ANO and covered under respective clauses of the ANO.
6. Amendments to the text in ANO 145 are issued as amendment pages containing
revised paragraphs, following NPA adoption.
7. New, amended and corrected text will be enclosed within heavy brackets until a
subsequent ‘Amendment’ is issued.
8. The editing practices used in this document are as follows:
(a) ‘Shall’ is used to indicate a mandatory requirement and may appear in this ANO.
(b) ‘Should’ is used to indicate a recommendation and normally appears in AMCs and
GM.
(c) ‘May’ is used to indicate discretion by the Authority, the industry or the applicant,
as appropriate.
(d) ‘Will’ indicates a mandatory requirement and is used to advise industry of action
incumbent on the Authority.
ANO-145-AWRG-4.0 Page iv
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page v
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page vi
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 1 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 2 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 3 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
The ‘quality audit engineer’ should have similar qualifications and status to the
‘maintenance engineer’ for reasons of credibility, unless he/she has a proven track-
record in aircraft quality assurance, in which case some reduction in the extent of
maintenance qualifications may be permitted.
In cases where the PCAA agrees that it is not practical for the organisation to nominate
a post-holder for the quality monitoring function, this function may be contracted in
accordance to paragraph 3.1.1.
ANO 145.A.15 Application
An application for the issue or change of an approval shall be made to PCAA in a form
and manner established by Authority.
AMC 145.A.15 Application
In a form and in a manner established by the PCAA means that the application should
be made on a PCAA Form 2 (refer to Appendix III to AMC to ANO-145) as mentioned in
latest revision of AWNOT-088-AWRG.
ANO 145.A.20 Terms of Approval
The organisation shall specify the scope of work deemed to constitute approval in its
exposition (Appendix II to Implementing rules contains a table of all classes and ratings).
AMC 145.A.20 Terms of approval
The following table identifies the ATA Specification 2200 chapter for the category C
component rating. If the maintenance manual (or equivalent document) does not follow
the ATA Chapters, the corresponding subjects still apply to the applicable C rating.
ANO-145-AWRG-4.0 Page 4 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
C6 Equipment 25 ‐ 38 - 44 - 45 - 50
C7 Engine – APU 49 - 71 - 72 - 73 ‐ 74 - 75 - 76 -
77 - 78 - 79 - 80 - 81 - 82 - 83
C9 Fuel 28 - 47
C13 Indicating/Recording 31 - 42 - 46
Systems
C15 Oxygen 35
C16 Propellers 61
C19 Windows 56
ANO-145-AWRG-4.0 Page 5 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 6 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 7 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 8 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
type rated certifying staff qualified as category C in accordance with ANO-066 and
145.A.35. In addition the organisation shall have sufficient aircraft type rated staff
qualified as category B1, B2 as appropriate in accordance with ANO-066 and 145.A.35
to support the category C certifying staff.
(i) B1 and B2 support staff shall ensure that all relevant tasks or inspections have
been carried out to the required standard before the category C certifying staff issues
the certificate of release to service.
(ii) The organisation shall maintain a register of any such B1 and B2 support staff.
(iii) The category C certifying staff shall ensure that compliance with paragraph (i)
has been met and that all work required by the customer has been accomplished during
the particular base maintenance check or work package, and shall also assess the
impact of any work not carried out with a view to either requiring its accomplishment or
agreeing with the operator to defer such work to another specified check or time limit.
2. in the case of base maintenance of aircraft other than large aircraft have either:
(i) appropriate aircraft rated certifying staff qualified as category B1, B2, B3, as
appropriate, in accordance with ANO-066 and point 145.A.35 or,
(ii) appropriate aircraft rated certifying staff qualified in category C assisted by
support staff as specified in point 145.A.35(a)(i).
(i) Component certifying staff shall comply with latest revision of AWNOT-025-
AWEG.
(j) By derogation to paragraphs (g) and (h), in relation to the obligation to comply
with ANO-066, the organisation may use certifying staff qualified in accordance with the
following provisions:
1. For organisation facilities located outside Pakistan the certifying staff may be
qualified in accordance with the national aviation regulations of the State in which
the organisation facility is registered subject to the conditions specified in Appendix IV
to this ANO.
2. For line maintenance carried out at a line station of an organisation which is
located outside Pakistan, the certifying staff may be qualified in accordance with the
national aviation regulations of the State in which the line station is based, subject to the
conditions specified in Appendix IV to this ANO.
3. For a repetitive pre‐flight airworthiness directive which specifically states that
the flight crew may carry out such airworthiness directive, the organisation may issue a
limited certification authorisation to the aircraft commander and/or the flight engineer on
the basis of the flight crew license held. However, the organisation shall ensure that
sufficient practical training has been carried out to ensure that such aircraft commander
or flight engineer can accomplish the airworthiness directive to the required standard.
4. In the case of aircraft operating away from a supported location the
organisation may issue a limited certification authorisation to the commander and/or
the flight engineer on the basis of the flight crew license held subject to being satisfied
that sufficient practical training has been carried out to ensure that the commander or
flight engineer can accomplish the specified task to the required standard. The
provisions of this paragraph shall be detailed in an exposition procedure.
5. In the following unforeseen cases, where an aircraft is grounded at a location
other than the main base where no appropriate certifying staff is available, the
organisation contracted to provide maintenance support may issue a one-off certification
ANO-145-AWRG-4.0 Page 9 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
authorisation:
(i) to one of its employees holding equivalent type authorisations on aircraft of
similar technology, construction and systems; or
(ii) to any person with not less than five years maintenance experience and holding
a valid ICAO aircraft maintenance license rated for the aircraft type requiring
certification provided there is no organisation appropriately approved under this ANO at
that location and the contracted organisation obtains and holds on file evidence of the
experience and the license of that person.
All such cases as specified in this subparagraph shall be reported to PCAA within seven
days of the issuance of such certification authorisation. The organisation issuing the one-
off authorisation shall ensure that any such maintenance that could affect flight safety is
rechecked by an appropriately approved organisation.
AMC 145.A.30(a) Personnel requirements
With regard to the accountable manager, it is normally intended to mean the chief
executive officer of the approved maintenance organisation, who by virtue of position
has overall (including in particular financial) responsibility for running the organisation.
The accountable manager may be the accountable manager for more than one
organisation and is not required to be necessarily knowledgeable on technical matters
as the maintenance organisation exposition defines the maintenance standards. When
the accountable manager is not the chief executive officer PCAA will need to be assured
that such an accountable manager has direct access to chief executive officer and has
a sufficiency of ‘maintenance funding’ allocation.
AMC 145.A.30(b) Personnel requirements
1. Dependent upon the size of the organisation, the ANO-145 functions may
be subdivided under individual managers or combined in any number of ways.
2. The organisation should have, dependent upon the extent of approval, a
base maintenance manager, a line maintenance manager, a workshop manager and
a quality manager, all of whom should report to the accountable manager except in
small ANO-145 organisation where any one manager may also be the accountable
manager, as determined by PCAA, he/she may also be the line maintenance manager
or the workshop manager.
3. The base maintenance manager is responsible for ensuring that all
maintenance required to be carried out in the hangar, plus any defect rectification carried
out during base maintenance, is carried out to the design and quality standards specified
in 145.A.65 (b). The base maintenance manager is also responsible for any corrective
action resulting from the quality compliance monitoring of 145.A.65(c).
4. The line maintenance manager is responsible for ensuring that all maintenance
required to be carried out on the line including line defect rectification is carried out to the
standards specified in 145.A.65(b) and also responsible for any corrective action resulting
from the quality compliance monitoring of 145.A.65(c).
5. The workshop manager is responsible for ensuring that all work on aircraft
components is carried out to the standards specified in 145.A.65(b) and also
responsible for any corrective action resulting from the quality compliance monitoring
of 145.A.65(c).
6. The quality manager’s responsibility is specified in 145.A.30(c).
7. Notwithstanding the example sub-paragraphs 2 - 6 titles, the organisation may
ANO-145-AWRG-4.0 Page 10 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
adopt any title for the foregoing managerial positions but should identify to PCAA the titles
and persons chosen to carry out these functions.
8. Where an organisation chooses to appoint managers for all or any
combination of the identified ANO-145 functions because of the size of the undertaking,
it is necessary that these managers report ultimately through either the base
maintenance manager or line maintenance manager or workshop manager or quality
manager, as appropriate, to the accountable manager.
NOTE: Certifying staff may report to any of the managers specified depending upon
which type of control the approved maintenance organisation uses (for example licensed
engineers/independent inspection/dual function supervisors etc.) so long as the
quality compliance monitoring staff specified in 145.A.65(c)(1) remain independent.
AMC 145.A.30(c) Personnel requirements
Monitoring the quality system includes requesting remedial action as necessary by the
accountable manager and the nominated persons referred to in 145.A.30 (b).
AMC 145.A.30(d) Personnel requirements
1. Has sufficient staff means that the organisation employs or contracts competent
staff, as detailed in the man-hour plan, of which at least half the staff that perform
maintenance in each workshop, hangar or flight line on any shift should be employed to
ensure organisational stability. For the purpose of meeting a specific operational necessity,
a temporary increase of the proportion of contracted staff may be permitted to the
organisation by PCAA, in accordance with an approved procedure which should describe
the extent, specific duties, and responsibilities for ensuring adequate organisation stability.
For the purpose of this subparagraph, employed means the person is directly employed
as an individual by the maintenance organisation approved under ANO-145, whereas
contracted means the person is employed by another organisation and contracted by that
organisation to the maintenance organisation approved under ANO-145.
2. The maintenance man-hour plan should take into account all maintenance
activities carried out outside the scope of the ANO-145 approval. The planned absence
(for training, vacations, etc.) should be considered when developing the man-hour plan.
3. The maintenance man-hour plan should relate to the anticipated maintenance
workload except that when the organisation cannot predict such workload, due to the
short-term nature of its contracts, then such plan should be based upon the minimum
maintenance workload needed for commercial viability. Maintenance workload includes
all necessary work such as, but not limited to, planning, maintenance record checks,
production of worksheets/cards in paper or electronic form, accomplishment of
maintenance, inspection and the completion of maintenance records.
4. In the case of aircraft base maintenance, the maintenance man-hour plan
should relate to the aircraft hangar visit plan as specified in AMC 145.A.25 (a).
5. In the case of aircraft component maintenance, the maintenance man-hour
plan should relate to the aircraft component planned maintenance as specified in
145.A.25 (a) (2).
6. The quality monitoring compliance function man-hours should be sufficient to
meet the requirement of 145.A.65(c) which means taking into account AMC 145.A.65(c).
Where quality monitoring staff perform other functions, the time allocated to such
functions needs to be taken into account in determining quality monitoring staff numbers.
7. The maintenance man-hour plan should be reviewed at least every 3 months
and updated when necessary.
ANO-145-AWRG-4.0 Page 11 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 12 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
— Managers are able to properly manage the work output, processes, resources
and priorities described in their assigned duties and responsibilities in a safe compliant
manner in accordance with regulations and organisation procedures.
— Planners are able to interpret maintenance requirements into maintenance
tasks, and have an understanding that they have no authority to deviate from the
maintenance data.
— Supervisors are able to ensure that all required maintenance tasks are
carried out and, where not completed or where it is evident that a particular
maintenance task cannot be carried out to the maintenance data, then such problems
will be reported to the 145.A.30(c) person for appropriate action. In addition, for those
supervisors, who also carry out maintenance tasks, that they understand such tasks
should not be undertaken when incompatible with their management responsibilities.
— Mechanics are able to carry out maintenance tasks to any standard specified
in the maintenance data and will notify supervisors of defects or mistakes requiring
rectification to re‐establish required maintenance standards.
— Specialised services staff are able to carry out specialised maintenance tasks
to the standard specified in the maintenance data. They should be able to communicate
with supervisors and report accurately when necessary.
— Support staff are able to determine that relevant tasks or inspections have
been carried out to the required standard.
— Certifying staff are able to determine when the aircraft or aircraft component
is ready to release to service and when it should not be released to service.
— Quality audit staff are able to monitor compliance with ANO-145 identifying non-
compliance in an effective and timely manner so that the organisation may remain in
compliance with ANO-145.
Competence assessment should be based upon the procedure specified in GM 2 to
145.A.30(e).
AMC 2 145.A.30(e)
In respect to the understanding of the application of human factors and human
performance issues, all maintenance organisation personnel should have received an
initial and continuation human factors training. This should concern to a minimum:
— Post holders, managers, supervisors;
— Certifying staff, support staff and mechanics;
— Technical support personnel such as planners, engineers, technical record
staff;
— Quality control/assurance staff;
— Specialised services staff;
— Human factors staff/human factors trainers;
— Store department staff, purchasing department staff;
— Ground equipment operators.
1. Initial human factors training should cover all the topics of the training syllabus
specified in GM 145.A.30(e) either as a dedicated course or else integrated within other
training. The syllabus may be adjusted to reflect the particular nature of the organisation.
The syllabus may also be adjusted to meet the particular nature of work for each function
ANO-145-AWRG-4.0 Page 13 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 14 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 15 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 16 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 17 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 18 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 19 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
Some of the topics may be covered in separate training (health and safety, management,
supervisory skills, etc.) in which case duplication of training is not necessary.
Where possible, practical illustrations and examples should be used, especially accident
and incident reports.
Topics should be related to existing legislation, where relevant. Topics should be related
to existing guidance/advisory material, where relevant (e.g. ICAO HF Digests and
Training Manual).
Topics should be related to maintenance engineering where possible; too much unrelated
theory should be avoided.
1 General/Introduction to human factors
1.1 Need to address human factors
1.2 Statistics
1.3 Incidents
2 Safety Culture/Organisational factors
3 Human Error
3.1 Error models and theories
3.2 Types of errors in maintenance tasks
3.3 Violations
3.4 Implications of errors
3.5 Avoiding and managing errors
3.6 Human reliability
4 Human performance & limitations
4.1 Vision
4.2 Hearing
4.3 Information--‐processing
4.4 Attention and perception
4.5 Situational awareness
4.6 Memory
4.7 Claustrophobia and physical access
4.8 Motivation
4.9 Fitness/Health
4.10 Stress
4.11 Workload management
4.12 Fatigue
4.13 Alcohol, medication, drugs
4.14 Physical work
4.15 Repetitive tasks/complacency
ANO-145-AWRG-4.0 Page 20 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
5 Environment
5.1 Peer pressure
5.2 Stressors
5.3 Time pressure and deadlines
5.4 Workload
5.5 Shift Work
5.6 Noise and fumes
5.7 Illumination
5.8 Climate and temperature
5.9 Motion and vibration
5.10 Complex systems
5.11 Hazards in the workplace
5.12 Lack of manpower
5.13 Distractions and interruptions
6 Procedures, information, tools and practices
6.1 Visual Inspection
6.2 Work logging and recording
6.3 Procedure --‐ practice/mismatch/norms
6.4 Technical documentation --‐ access and quality
7 Communication
7.1 Shift/Task handover
7.2 Dissemination of information
7.3 Cultural differences
8 Teamwork
8.1 Responsibility
8.2 Management, supervision and leadership
8.3 Decision making
9 Professionalism and integrity
9.1 Keeping up to date; currency
9.2 Error provoking behaviour
9.3 Assertiveness
10 Organisation’s HF program
10.1 Reporting errors
10.2 Disciplinary policy
10.3 Error investigation
10.4 Action to address problems
ANO-145-AWRG-4.0 Page 21 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
10.5 Feedback
GM 2 145.A.30 (e) Competence assessment procedure
The organisation should develop a procedure describing the process of competence
assessment of personnel. The procedure should specify:
— persons responsible for this process,
— when the assessment should take place,
— credits from previous assessments,
— validation of qualification records,
— means and methods for the initial assessment,
— means and methods for the continuous control of competence including
feedback on personnel performance,
— competences to be observed during the assessment in relation with each job
function,
— actions to be taken when assessment is not satisfactory,
— recording of assessment results.
For example, according to the job functions and the scope, size and complexity of the
organisation, the assessment may consider the following (the table is not exhaustive):
ANO-145-AWRG-4.0 Page 22 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
support staff
Quality audit
Service staff
Specialized
Supervisor
Mechanics
Managers
Certifying
Planners
staff and
staff
Knowledge of applicable officially recognized
X X
standards
Knowledge of auditing techniques: planning,
X
conducting and reporting
ANO-145-AWRG-4.0 Page 23 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
support staff
Quality audit
Service staff
Specialized
Supervisor
Mechanics
Managers
Certifying
Planners
staff and
staff
Ability to identify and rectify existing and
X X X X X
potential unsafe conditions
Ability to manage third parties involved in
X X
maintenance activity
Ability to confirm proper accomplishment of
X X X X
maintenance tasks
Ability to identify and properly plan performance
of critical task
X X X
Ability to prioritise tasks and report discrepancies X X X X
Ability to process the work requested by the
X X X
operator
Ability to promote the safety and quality policy X X
Ability to properly process removed,
X X X X
uninstalled and rejected parts
Ability to properly record and sign for work
X X X X
accomplished
Ability to recognise the acceptability of parts to
X X
be installed prior to fitment
Ability to split complex maintenance tasks into
X
clear stages
Ability to understand work orders, work cards
and refer to and use applicable maintenance X X X X X X
data
Ability to use information systems X X X X X X X
Ability to use, control and be familiar with
required tooling and/or equipment X X X X
Adequate communication and literacy skills X X X X X X X
ANO-145-AWRG-4.0 Page 24 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 25 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
Telephone Email
Independent worker
Trade Group: airframe engine electric avionics other (specify) ……… …………
Telephone
Telephone
Approval Number
Period of employment From: To:
Domain of employment
Planning Engineering Technical records
Store department Purchasing
Mechanics/Technician
Line Maintenance Base Maintenance Component Maintenance
Servicing Removal/installation
Testing/inspection
Scheduled Maintenance Inspection Repair
Trouble-shooting Trouble‐shooting Overhaul
Repair Re‐treatment
Reassembly
A/C type A/C type Component
type
ANO-145-AWRG-4.0 Page 26 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
Details of employment
Name Date
: :
Position Signature
: :
maintenance organisation.
ANO-145-AWRG-4.0 Page 27 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 28 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 29 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
(h) The certification authorisation must be in a style that makes its scope clear to
the certifying staff and any official of PCAA who has the responsibility for oversight of
maintained aircraft or component, who may require to examine the authorisation.
(i) The person responsible for the quality system shall also remain responsible
on behalf of the organisation for issuing certification authorisations to certifying staff.
Such person may nominate other persons to actually issue or revoke the certification
authorisations in accordance with a procedure as specified in the exposition.
(j) The organisation shall maintain a record of all certifying staff and support staff,
which shall contain:
1. the details of any aircraft maintenance licence held under ANO-066; and
2. all relevant training completed; and
3. the scope of the certification authorisations issued, where relevant; and
4. particulars of staff with limited or one-off certification authorisations.
The organisation shall retain the record for at least three years after the staff referred to
in this paragraph have ceased employment with the organisation or as soon as the
authorisation has been withdrawn. In addition, upon request, the maintenance
organisation shall furnish the staff referred to in this paragraph with a copy of their
personal record on leaving the organisation.
The staff referred to in this paragraph shall be given access on request to their personal
records as detailed above.
(k) The organisation shall provide certifying staff with a copy of their certification
authorisation in either a documented or electronic format.
(l) Certifying staff shall produce their certification authorisation to any authorised
person within 24 hours.
(m) The minimum age for certifying staff and support staff is 21 years.
(n) The holder of a category A aircraft maintenance license may only exercise
certification privileges on a specific aircraft type following the satisfactory completion of
the relevant category A aircraft task training carried out by an organisation appropriately
approved in accordance with ANO-145 or ANO-147. This training shall include practical
hands on training and theoretical training as appropriate for each task authorised.
Satisfactory completion of training shall be demonstrated by an examination or by
workplace assessment carried out by the organisation.
(o) The holder of a category B2 aircraft maintenance licence may only exercise
the certification privileges described in point 66.A.20(a)(3)(ii) of ANO‐066 following the
satisfactory completion of (i) the relevant category A aircraft task training and (ii) six
months of documented practical experience covering the scope of the authorisation that
will be issued. The task training shall include practical hands on training and theoretical
training as appropriate for each task authorised. Satisfactory completion of training
shall be demonstrated by an examination or by workplace assessment. Task training
and examination/assessment shall be carried out by the maintenance organisation
issuing the certifying staff authorisation. The practical experience shall be also obtained
within such maintenance organisation.
AMC 145.A.35(a) Certifying staff and support staff
1. Holding an ANO-66 license with the relevant type/group rating, or a national
qualification in the case of components, does not mean by itself that the holder is
ANO-145-AWRG-4.0 Page 30 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 31 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 32 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 33 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 34 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
time‐limit. A clear system of labelling all tooling, equipment and test equipment is therefore
necessary giving information on when the next inspection or service or calibration is due
and if the item is unserviceable for any other reason where it may not be obvious. A
register should be maintained for all precision tooling and equipment together with a
record of calibrations and standards used.
2. Inspection, service or calibration on a regular basis should be in accordance
with the equipment manufacturers' instructions except where the organisation can show
by results that a different time period is appropriate in a particular case.
3. In this context officially recognised standard means those standards
established or published by an official body whether having legal personality or not, which
are widely recognised by the air transport sector as constituting good practice and by
PCAA.
ANO 145.A.42 Acceptance of components
(a) All components shall be classified and appropriately segregated into the
following categories:
1. Components which are in a satisfactory condition, released on PCAA Form-1
or equivalent and marked in accordance with a standard acceptable to PCAA.
2. Unserviceable components which shall be maintained in accordance with this
section.
3. Unsalvageable components which are classified in accordance with ANO
145.A.42(d).
4. Standard parts used on an aircraft, engine, propeller or other aircraft
component when specified in the manufacturer's illustrated parts catalogue and/or the
maintenance data.
5. Material both raw and consumable used in the course of maintenance when
the organisation is satisfied that the material meets the required specification and has
appropriate traceability. All material must be accompanied by documentation clearly
relating to the particular material and containing a conformity to specification statement
plus both the manufacturing and supplier source.
(b) Prior to installation of a component, the organisation shall ensure that the
particular component is eligible to be fitted when different modification and/or
airworthiness directive standards may be applicable.
(c) The organisation may fabricate a restricted range of parts to be used in the
course of undergoing work within its own facilities provided procedures are identified in
the exposition.
(d) Components which have reached their certified life limit or contain a non‐
repairable defect and shall not be permitted to re‐enter the component supply system
unless certified shall be classified as unsalvageable life limits have been extended or a
repair solution has been approved according to a standard acceptable to PCAA.
AMC 145.A.42(a) Acceptance of components
1. A document equivalent to an PCAA Form 1 may be:
(a) a release document issued by an organisation under the terms of a bilateral
agreement signed by PCAA;
(b) EASA Form 1;
ANO-145-AWRG-4.0 Page 35 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 36 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 37 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 38 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
on how to carry out the particular maintenance task: they exclude the engineering design
of repairs and modifications.
(e) The organisation shall provide a common work card or worksheet system to
be used throughout relevant parts of the organisation. In addition, the organisation shall
either transcribe accurately the maintenance data contained in paragraphs (b) and (d)
onto such work cards or worksheets or make precise reference to the particular
maintenance task or tasks contained in such maintenance data. Work cards and
worksheets may be computer generated and held on an electronic database subject
to both adequate safeguards against unauthorised alteration and a back-up electronic
database which shall be updated within 24 hours of any entry made to the main electronic
database. Complex maintenance tasks shall be transcribed onto the work cards or
worksheets and subdivided into clear stages to ensure a record of the accomplishment
of the complete maintenance task.
Where the organisation provides a maintenance service to an aircraft operator who
requires their work card or worksheet system to be used then such work card or
worksheet system may be used. In this case, the organisation shall establish a procedure
to ensure correct completion of the aircraft operators' work cards or worksheets.
(f) The organisation shall ensure that all applicable maintenance data is readily
available for use when required by maintenance personnel.
(g) The organisation shall establish a procedure to ensure that maintenance data
it controls is kept up to date. In the case of operator/customer controlled and provided
maintenance data, the organisation shall be able to show that either it has written
confirmation from the operator/customer that all such maintenance data is up to date or
it has work orders specifying the amendment status of the maintenance data to be used
or it can show that it is on the operator/customer maintenance data amendment list.
AMC 145.A.45(b) Maintenance data
1. Except as specified in sub-paragraph 5, each maintenance organisation
approved under ANO‐145 should hold and use the following minimum maintenance
data relevant to the organisation’s approval class rating. All maintenance related
Implementing Rules and associated AMCs, approval specifications and Guidance
Material, all applicable national maintenance requirements and notices and all applicable
State of Design and PCAA airworthiness directives.
2. In addition to sub-paragraph 1, an organisation with an approval class rating in
category A - Aircraft, should hold and use the following maintenance data where
published. The appropriate sections of the operator’s aircraft maintenance programme,
aircraft maintenance manual, repair manual, supplementary structural inspection
document, corrosion control document, service bulletins, service letters, service
instructions, modification leaflets, NDT manual, parts catalogue, type certificate data
sheet and any other specific document issued by the type certificate or supplementary
type certificate holder as maintenance data.
3. In addition to subparagraph 1, an organisation with an approval class rating
in category B - Engines/APUs, should hold and use the following maintenance data
where published. The appropriate sections of the engine/APU maintenance and repair
manual, service bulletins, service letters, modification leaflets, non destructive testing
(NDT) manual, parts catalogue, type certificate data sheet and any other specific
document issued by the type certificate holder as maintenance data.
4. In addition to sub-paragraph 1, an organisation with an approval class rating in
category C - Components other than complete engines/APUs, should hold and use the
ANO-145-AWRG-4.0 Page 39 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
following maintenance data where published. The appropriate sections of the vendor
maintenance and repair manual, service bulletins and service letters plus any document
issued by the type certificate holder as maintenance data on whose product the component
may be fitted when applicable.
5. Appropriate sections of the sub‐paragraphs 2 to 4 additional maintenance
data means in relation to the maintenance work scope at each particular maintenance
facility. For example, a base maintenance facility should have almost complete set(s) of
the maintenance data whereas a line maintenance facility may need only the
maintenance manual and the parts catalogue.
6. An organisation only approved in class rating category D - Specialised services,
should hold and use all applicable specialised service(s) process specifications.
AMC 145.A.45(c) Maintenance data
1 The referenced procedure should ensure that when maintenance personnel
discover inaccurate, incomplete or ambiguous information in the maintenance data
they should record the details. The procedure should then ensure that the ANO‐145
approved maintenance organisation notifies the problem to the author of the
maintenance data in a timely manner. A record of such communications to the author of
the maintenance data should be retained by the ANO‐145 approved organisation until
such time as the type certificate holder has clarified the issue by e.g. amending the
maintenance data.
2 The referenced procedure should be specified in the maintenance organisation
exposition.
AMC 145.A.45(d) Maintenance data
The referenced procedure should address the need for a practical demonstration by
the mechanic to the quality personnel of the proposed modified maintenance
instruction. When satisfied the quality personnel should approve the modified
maintenance instruction and ensure that the type certificate or supplementary type
certificate holder is informed of the modified maintenance instruction. The procedure
should include a paper/electronic traceability of the complete process from start to finish
and ensure that the relevant maintenance instruction clearly identifies the modification.
Modified maintenance instructions should only be used in the following circumstances;
(a) Where the type certificate / supplementary type certificate holder’s original
intent can be carried out in a more practical or more efficient manner.
(b) Where the type certificate / supplementary type certificate holder’s original
intent cannot be achieved by following the maintenance instructions. For example,
where a component cannot be replaced following the original maintenance instructions.
(c) For the use of alternative tools / equipment
Important Note: Critical Design Configuration Control Limitations (CDCCL) are
airworthiness limitations. Any modification of the maintenance instructions linked to
CDCCL constitutes an aircraft modification that should be approved in accordance with
a standard acceptable to PCAA.
AMC 145.A.45(e) Maintenance data
1. The maintenance organisation should:
• transcribe accurately the maintenance data onto such work cards or
worksheets, or
ANO-145-AWRG-4.0 Page 40 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 41 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 42 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 43 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 44 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 45 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
A certificate should not be issued for any item when it is known that the item is
unserviceable except in the case of an item undergoing a series of maintenance
processes at several maintenance organisations approved under ANO-145 and the item
needs a certificate for the previous maintenance process carried out for the next
maintenance organisation approved under ANO-145 to accept the item for subsequent
maintenance processes. In such a case, a clear statement of limitation should be
endorsed in Block 12.
AMC No 2 to 145.A.50(d) Certification of maintenance
1. A component which has been maintained off the aircraft needs the issuance of
a certificate of release to service for such maintenance and another certificate of release
to service in regard to being installed properly on the aircraft when such action occurs.
When an organisation maintains a component for use by the same organisation, a PCAA
Form 1 may not be necessary depending upon the organisation’s internal release
procedures defined in the maintenance organisation exposition.
2. In the case of the issue of a PCAA Form 1 for components in storage before
ANO‐145 became effective and not released on an EASA / PCAA Form 1 or equivalent
in accordance with 145.A.42(a) or removed serviceable from a serviceable aircraft or
an aircraft which has been withdrawn from service the following applies:
2.1. A PCAA Form 1 may be issued for an aircraft component which has been:
Maintained before ANO-145 became effective.
Used on an aircraft and removed in a serviceable condition. Examples include
leased and loaned aircraft components.
Removed from aircraft which have been withdrawn from service, or from aircraft
which have been involved in abnormal occurrences such as accidents, incidents, heavy
landings or lightning strikes.
Maintained by an unapproved organisation.
2.2. An appropriately rated maintenance organisation approved under ANO-145
may issue PCAA Form 1 as detailed in this AMC subparagraph 2.5 to 2.9, as
appropriate, in accordance with procedures detailed in the exposition as approved by
PCAA. The appropriately rated organisation is responsible for ensuring that all
reasonable measures have been taken to ensure that only approved and serviceable
aircraft components are issued PCAA Form 1 under this paragraph.
2.3. For the purposes of this AMC No 2 only, appropriately rated means an
organisation with an approval class rating for the type of component or for the product in
which it may be installed.
2.4. A PCAA Form 1 issued in accordance with this paragraph 2 should be issued
by signing in block 14b and stating ‘Inspected’ in block 11. In addition, block 12 should
specify:
2.4.1. When the last maintenance was carried out and by whom.
2.4.2. If the component is unused, when the component was manufactured and by
whom with a cross-reference to any original documentation which should be included with
the Form.
2.4.3. A list of all airworthiness directives, repairs and modifications known to have
been incorporated. If no airworthiness directives or repairs or modifications are known
to be incorporated, then this should be so stated.
ANO-145-AWRG-4.0 Page 46 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
2.4.4. Detail of life used for service life-limited parts being any combination of fatigue,
overhaul or storage life.
2.4.5. For any aircraft component having its own maintenance history record,
reference to the particular maintenance history record as long as the record contains
the details that would otherwise be required in block 12. The maintenance history
record and acceptance test report or statement, if applicable, should be attached to the
PCAA Form 1.
2.5. New/unused aircraft components
2.5.1 Any unused aircraft component in storage without a PCAA Form 1 that was
manufactured by an organisation acceptable to PCAA at that time may be issued with a
PCAA Form 1 by an appropriately rated maintenance organisation approved under
ANO-145. PCAA Form 1 should be issued in accordance with the following
subparagraphs which should be included in a procedure within the maintenance
organisation manual.
Note 1: It should be understood that the release of a stored but unused aircraft
component in accordance with this paragraph represents a maintenance release under
ANO-145 and not a production release. It is not intended to bypass the production
release procedure agreed by the Member State for parts and subassemblies intended
for fitment on the manufacturers’ own production line.
(a) An acceptance test report or statement should be available for all used and
unused aircraft components that are subjected to acceptance testing after
manufacturing or maintenance as appropriate.
(b) The aircraft component should be inspected for compliance with the
manufacturer’s instructions and limitations for storage and condition including any
requirement for limited storage life, inhibitors, controlled climate and special storage
containers. In addition, or in the absence of specific storage instructions the aircraft
component should be inspected for damage, corrosion and leakage to ensure good
condition.
(c) The storage life used of any storage life-limited parts should be established.
2.5.2 If it is not possible to establish satisfactory compliance with all applicable
conditions specified in subparagraph 2.5.1 (a) to (c) inclusive, the aircraft component
should be disassembled by an appropriately rated organisation and subjected to a check
for incorporated airworthiness directives, repairs and modifications and inspected/tested
in accordance with the maintenance data to establish satisfactory condition and, if
relevant, all seals, lubricants and life-‐limited parts should be replaced. Upon satisfactory
completion after reassembly, PCAA Form 1 may be issued stating what was carried out
and the reference of the maintenance data included.
2.6. Used aircraft components removed from a serviceable aircraft
2.6.1. Serviceable aircraft components removed from a PCAA registered aircraft
may be issued with a PCAA Form 1 by an appropriately rated organisation subject to
compliance with this subparagraph.
(a) The organisation should ensure that the component was removed from the
aircraft by an appropriately qualified person.
(b) The aircraft component may only be deemed serviceable if the last flight
operation with the component fitted revealed no faults on that component/related system.
(c) The aircraft component should be inspected for satisfactory condition
ANO-145-AWRG-4.0 Page 47 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
including in particular damage, corrosion or leakage and compliance with any additional
maintenance data.
(d) The aircraft record should be researched for any unusual events that could
affect the serviceability of the aircraft component such as involvement in accidents,
incidents, heavy landings or lightning strikes. Under no circumstances may a PCAA
Form 1 be issued in accordance with this paragraph 2.6 if it is suspected that the aircraft
component has been subjected to extremes of stress, temperatures or immersion which
could affect its operation.
(e) A maintenance history record should be available for all used serialised aircraft
components.
(f) Compliance with known modifications and repairs should be established.
(g) The flight hours/cycles/landings as applicable of any service life-limited parts
including time since overhaul should be established.
(h) Compliance with known applicable airworthiness directives should be
established.
(i) Subject to satisfactory compliance with this subparagraph 2.6.1, a PCAA Form
1 may be issued and should contain the information as specified in paragraph 2.4
including the aircraft from which the aircraft component was removed.
2.6.2. Serviceable aircraft components removed from a non-PCAA registered
aircraft may only be issued with a PCAA Form 1 if the components are leased or loaned
from the maintenance organisation approved under ANO-145 who retains control of the
airworthiness status of the components. A PCAA Form 1 may be issued and should
contain the information as specified in paragraph 2.4 including the aircraft from which
the aircraft component was removed.
2.7. Used aircraft components removed from an aircraft withdrawn from service.
Serviceable aircraft components removed from a Member State registered aircraft
withdrawn from service may be issued with a PCAA Form 1 by a maintenance
organisation approved under ANO-145 subject to compliance with this subparagraph.
(a) Aircraft withdrawn from service are sometimes dismantled for spares. This is
considered to be a maintenance activity and should be accomplished under the control
of an organisation approved under ANO-145, employing procedures approved by the
Competent Authority.
(b) To be eligible for installation, components removed from such aircraft may be
issued with a PCAA Form 1 by an appropriately rated organisation following a
satisfactory assessment.
(c) As a minimum, the assessment will need to satisfy the standards set out in
paragraphs 2.5 and 2.6 as appropriate. This should, where known, include the possible
need for the alignment of scheduled maintenance that may be necessary to comply with
the maintenance programme applicable to the aircraft on which the component is to be
installed.
(d) Irrespective of whether the aircraft holds a certificate of airworthiness or not,
the organisation responsible for certifying any removed component should ensure that
the manner in which the components were removed and stored are compatible with the
standards required by ANO-145.
(e) A structured plan should be formulated to control the aircraft disassembly
process. The disassembly is to be carried out by an appropriately rated organisation
ANO-145-AWRG-4.0 Page 48 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
under the supervision of certifying staff who will ensure that the aircraft components are
removed and documented in a structured manner in accordance with the appropriate
maintenance data and disassembly plan.
(f) All recorded aircraft defects should be reviewed and the possible effects these
may have on both normal and standby functions of removed components are to be
considered.
(g) Dedicated control documentation is to be used as detailed by the disassembly
plan, to facilitate the recording of all maintenance actions and component removals
performed during the disassembly process. Components found to be unserviceable
are to be identified as such and quarantined pending a decision on the actions to be
taken. Records of the maintenance accomplished to establish serviceability are to form
part of the component maintenance history.
(h) Suitable ANO-145 facilities for the removal and storage of removed
components are to be used which include suitable environmental conditions, lighting,
access equipment, aircraft tooling and storage facilities for the work to be undertaken.
While it may be acceptable for components to be removed, given local environmental
conditions, without the benefit of an enclosed facility, subsequent disassembly (if
required) and storage of the components should be in accordance with the
manufacturer’s recommendations.
2.8. Used aircraft components maintained by organisations not approved in
accordance with ANO-145. For used components maintained by a maintenance
organisation not approved under ANO-145, due care should be taken before acceptance
of such components. In such cases an appropriately rated maintenance organisation
approved under ANO-‐145 should establish satisfactory conditions by:
(a) dismantling the component for sufficient inspection in accordance with the
appropriate maintenance data;
(b) replacing all service life‐limit components when no satisfactory evidence of
life used is available and/or the components are in an unsatisfactory condition;
(c) reassembling and testing as necessary the component;
(d) completing all certification requirements as specified in 145. A.50.
2.9. Used aircraft components removed from an aircraft involved in an accident or
incident. Such components should only be issued with a PCAA Form 1 when processed
in accordance with paragraph 2.7 and a specific work order including all additional
necessary tests and inspections deemed necessary by the accident or incident. Such a
work order may require input from the TC holder or original manufacturer as appropriate.
This work order should be referenced in block 12.
AMC 145.A.50(e) Certification of maintenance
1. Being unable to establish full compliance with sub‐paragraph
ANO-145.A.50(a) means that the maintenance required by the aircraft operator could not
be completed due either to running out of available aircraft maintenance downtime for the
scheduled check or by virtue of the condition of the aircraft requiring additional
maintenance downtime.
2. The aircraft operator is responsible for ensuring that all required maintenance
has been carried out before flight and therefore 145.A.50(e) requires such operator to be
informed in the case where full compliance with 145.A.50(a) cannot be achieved within
the operator’s limitations. If the operator agrees to the deferment of full compliance, then
the certificate of release to service may be issued subject to details of the deferment,
ANO-145-AWRG-4.0 Page 49 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 50 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 51 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 52 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 53 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
a statement in the new record describing the loss and establishing the time in service
based on the research and the best estimate of time in service. The reconstructed
records should be submitted to the competent authority for acceptance.
Note: Additional maintenance may be required.
4. The maintenance record can be either a paper or computer system or any
combination of both.
5. Paper systems should use robust material which can withstand normal
handling and filing. The record should remain legible throughout the required retention
period.
6. Computer systems may be used to control maintenance and/or record details
of maintenance work carried out. Computer systems used for maintenance should have
at least one backup system which should be updated at least within 24 hours of any
maintenance. Each terminal is required to contain programme safeguards against the
ability of unauthorised personnel to alter the database.
ANO 145.A.60 Occurrence Reporting
(a) The organisation shall report to PCAA, the state of registry and the
organisation responsible for the design of the aircraft or component any condition of
the aircraft or component identified by the organisation that has resulted or may result
in an unsafe condition that hazards seriously the flight safety.
(b) The organisation shall establish an internal occurrence reporting system as
detailed in the exposition to enable the collection and evaluation of such reports,
including the assessment and extraction of those occurrences to be reported under
paragraph (a). This procedure shall identify adverse trends, corrective actions taken or to
be taken by the organisation to address deficiencies and include evaluation of all
known relevant information relating to such occurrences and a method to circulate the
information as necessary.
(c) The organisation shall make such reports in a form and manner established
by PCAA and ensure that they contain all pertinent information about the condition
and evaluation results known to the organisation.
(d) Where the organisation is contracted by a commercial operator to carry out
maintenance, the organisation shall also report to the operator any such condition
affecting the operator's aircraft or component.
(e) The organisation shall produce and submit such reports as soon as practicable
but in any case within 48 hours of the organisation identifying the condition to which the
report relates.
AMC 145.A.60(a) Occurrence reporting
In the absence of PCAA’s specific guidance, EASA AMC 20-8 General Acceptable Means
of Compliance for Airworthiness of Products, Parts and Appliances provides further
guidance on occurrence reporting.
AMC 145.A.60(b) Occurrence reporting
1. The aim of occurrence reporting is to identify the factors contributing to
incidents, and to make the system resistant to similar errors.
2. An occurrence reporting system should enable and encourage free and frank
reporting of any (potentially) safety related occurrence. This will be facilitated by the
ANO-145-AWRG-4.0 Page 54 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
establishment of a just culture. An organisation should ensure that personnel are not
inappropriately punished for reporting or co-operating with occurrence investigations.
3. The internal reporting process should be closed loop, ensuring that actions are
taken internally to address safety hazards.
4. Feedback to reportees, both on an individual and more general basis, is
important to ensure their continued support for the scheme.
ANO-145-AWRG-4.0 Page 55 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 56 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO 145.A.65 Safety and Quality Policy, Maintenance Procedures and Quality System
(a) The organisation shall establish a safety and quality policy for the organisation
to be included in the exposition under 145.A.70.
(b) The organisation shall establish procedures agreed by PCAA taking into
account human factors and human performance to ensure good maintenance practices
and compliance with this ANO which shall include a clear work order or contract such
that aircraft and components may be released to service in accordance with point 145.
A.50.
1. The maintenance procedures under this paragraph apply to points 145.A.25 to
145.A.95.
2. The maintenance procedures established or to be established by the
organisation under this paragraph shall cover all aspects of carrying out the
maintenance activity, including the provision and control of specialised services and
lay down the standards to which the organisation intends to work.
3. With regard to aircraft line and base maintenance, the organisation shall
establish procedures to minimise the risk of multiple errors and capture errors on critical
systems, and to ensure that no person is required to carry out and inspect in relation to
a maintenance task involving some element of disassembly/ reassembly of several
components of the same type fitted to more than one system on the same aircraft
during a particular maintenance check. However, when only one person is available to
carry out these tasks then the organisation’s work card or worksheet shall include an
additional stage for re-inspection of the work by this person after completion of all the
same tasks.
4. Maintenance procedures shall be established to ensure that damage is
assessed and modifications and repairs are carried out using data approved by PCAA
or by a design organisation acceptable to PCAA, as appropriate.
(c) The organisation shall establish a quality system that includes the following:
1. Independent audits in order to monitor compliance with required
aircraft/aircraft component standards and adequacy of the procedures to ensure that
such procedures invoke good maintenance practices and airworthy aircraft/aircraft
components. In the smallest organisations the independent audit part of the quality
system may be contracted to another organisation approved under this ANO or a
person with appropriate technical knowledge and proven satisfactory audit experience;
and
2. A quality feedback reporting system to the person or group of persons
specified in 145.A.30(b) and ultimately to the accountable manager that ensures proper
and timely corrective action is taken in response to reports resulting from the independent
audits established to meet paragraph (1).
(d) The organization shall establish a Safety Management System (SMS) as per the
requirements mentioned in the latest revision of ANO-001-XXSP.
AMC 145.A.65(a) Safety and quality policy, maintenance procedures and quality system
The safety and quality policy should as a minimum include a statement committing the
organisation to:
Recognise safety as a prime consideration at all times.
Apply Human factors principles.
Encourage personnel to report maintenance related errors/incidents.
Recognise that compliance with procedures, quality standards, safety
ANO-145-AWRG-4.0 Page 57 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 58 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 59 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
identified, the particular procedure should be rechecked against other product lines
until the findings have been rectified after which the independent audit procedure may
revert back to 12 monthly for the particular procedure.
5. Except as specified otherwise in subparagraph 7, the independent audit should
sample check one product on each product line every 12 months as a demonstration of
the effectiveness of maintenance procedures compliance. It is recommended that
procedures and product audits be combined by selecting a specific product example, such
as an aircraft or engine or instrument and sample checking all the procedures and
requirements associated with the specific product example to ensure that the end result
should be an airworthy product.
For the purpose of the independent audit, a product line includes any product under an
Appendix II approval class rating as specified in the approval schedule issued to the
particular organisation.
It therefore follows for example that a maintenance organisation approved under
ANO-145 with a capability to maintain aircraft, repair engines, brakes and autopilots
would need to carry out four complete audit sample checks each year except as
specified otherwise in subparagraphs 5, 7 or 9.
6. The sample check of a product means to witness any relevant testing and
visually inspect the product and associated documentation. The sample check should
not involve repeat disassembly or testing unless the sample check identifies findings
requiring such action.
7. Except as specified otherwise in sub-paragraph 9, where the smallest
organisation, that is an organisation with a maximum of 10 personnel actively engaged in
maintenance, chooses to contract the independent audit element of the quality system in
accordance with 145.A.65 (c)(1) it is conditional on the audit being carried out twice in
every 12 month period.
8. Except as specified otherwise in sub‐paragraph 9, where the organisation has
line stations listed as per 145.A.75 the quality system should describe how these are
integrated into the system and include a plan to audit each listed line station at a
frequency consistent with the extent of flight activity at the particular line station. Except
as specified otherwise in sub‐paragraph 9 the maximum period between audits of a
particular line station should not exceed 12 months.
9. Except as specified otherwise in sub-paragraph 5, PCAA may agree to
increase any of the audit time periods specified in this AMC 145.A.65 (c)(1) by up to
100% provided that there is no safety related findings and subject to being satisfied that
the organisation has a good record of rectifying findings in a timely manner.
10. A report should be raised each time an audit is carried out describing what
was checked and the resulting findings against applicable requirements, procedures and
products.
11. The independence of the audit should be established by always ensuring that
audits are carried out by personnel not responsible for the function, procedure or
products being checked. It therefore follows that a large maintenance organisation
approved under ANO-145, being an organisation with more than about 500
maintenance staff should have a dedicated quality audit group whose sole function is to
conduct audits, raise finding reports and follow up to check that findings are being
rectified. For the medium sized maintenance organisation approved under ANO‐145,
being an organisation with less than about 500 maintenance staff, it is acceptable to
use competent personnel from one section/department not responsible for the
production function, procedure or product to audit the section/department that is
responsible subject to the overall planning and implementation being under the control
ANO-145-AWRG-4.0 Page 60 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 61 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 62 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 63 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 64 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 65 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
documents or on separate electronic data files subject to the management part of said
exposition containing a clear cross-reference to such documents or electronic data files.
The exposition should contain the information, as applicable, specified in this AMC. The
information may be presented in any subject order as long as all applicable subjects are
covered. Where an organisation uses a different format, for example, to allow the
exposition to serve for more than one approval, then the exposition should contain a
cross-reference Annex using this list as an index with an explanation as to where the
subject matter can be found in the exposition.
The exposition should contain information, as applicable, on how the maintenance
organisation complies with Critical Design Configuration Control Limitations’ (CDCCL)
instructions.
Small maintenance organisations may combine the various items to form a simple
exposition more relevant to their needs.
The operator may use electronic data processing (EDP) for publication of the
maintenance organisation exposition. The maintenance organisation exposition should
be made available to PCAA in a form acceptable to the Authority. Attention should be
paid to the compatibility of EDP publication systems with the necessary dissemination
of the maintenance organisation exposition, both internally and externally.
PART 0 GENERAL ORGANISATION
This section is reserved for those maintenance organisations approved under ANO-145
who are also operators within PCAA.
PART 1 MANAGEMENT
1.1 Corporate commitment by the accountable manager
1.2 Safety and quality policy
1.3 Management personnel
1.4 Duties and responsibilities of the management personnel
1.5 Management organisation chart
1.6 List of certifying staff and support staff
1.7 Manpower resources
1.8 General description of the facilities at each address intended to be approved
1.9 Organisations intended scope of work
1.10 Notification procedure to PCAA regarding changes to the organisation’s
activities/approval/location/personnel.
1.11 Exposition amendment procedures including, if applicable, delegated
procedures
PART 2 MAINTENANCE PROCEDURES
2.1 Supplier evaluation and subcontract control procedure
2.2 Acceptance/inspection of aircraft components and material from outside
contractors
2.3 Storage, tagging and release of aircraft components and material to aircraft
maintenance
2.4 Acceptance of tools and equipment
2.5 Calibration of tools and equipment
ANO-145-AWRG-4.0 Page 66 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 67 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 68 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
specified under 145.A.30 (b) who should be reasonably familiar with its contents.
145.A.70(a)(6) list of certifying staff and B1 and B2 support staff may be produced
as a separate document.
4. 145.A.70 (a)(12) constitutes the working procedures of the organisation and
therefore as stated in the requirement may be produced as any number of separate
procedures manuals. It should be remembered that these documents should be cross-
referenced from the management MOE.
5. Personnel are expected to be familiar with those parts of the manuals that are
relevant to the maintenance work they carry out.
6. The organisation should specify in the MOE who should amend the manual
particularly in the case where there are several parts.
7. The quality manager should be responsible for monitoring the amendment of
the MOE, unless otherwise agreed by PCAA, including associated procedures manuals
and submission of the proposed amendments to PCAA. However, PCAA may agree via
a procedure stated in the amendment section of the MOE that some defined class of
amendments may be incorporated without prior approval by PCAA.
8. The MOE should cover four main parts:
(a) The management MOE covering the parts specified earlier.
(b) The maintenance procedures covering all aspects of how aircraft
components may be accepted from outside sources and how aircraft will be maintained
to the required standard.
(c) The quality system procedures including the methods of qualifying mechanics,
inspection, certifying staff and quality audit personnel.
(d) Contracting operator procedures and paperwork.
9. The accountable manager’s exposition statement as specified under 145.A.70
(a)(1) should embrace the intent of the following paragraph and in fact this statement
may be used without amendment. Any modification to the statement should not alter the
intent.
This exposition and any associated referenced manuals define the organisation and
procedures upon which the (Competent Authority*) ANO-‐145 approval is based as
required by 145.A.70. These procedures are approved by the undersigned and should
be complied with, as applicable, when work orders are being progressed under the terms
of the ANO-‐145 approval.
It is accepted that these procedures do not override the necessity of complying with
any new or amended regulation published by the (competent authority*) from time to
time where these new or amended regulations are in conflict with these procedures.
It is understood that the (Competent Authority*) will approve this organisation whilst the
(Competent Authority*) is satisfied that the procedures are being followed and work
standards maintained. It is further understood that the (Competent Authority*) reserves
the right to suspend, limit or revoke the approval of the organisation if the (Competent
Authority*) has evidence that procedures are not followed or standards not upheld.
Signed ........................................
Dated ..........................................
ANO-145-AWRG-4.0 Page 69 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
NOTE: Where it states (Competent Authority*) please insert the actual name of the
Competent Authority, for example, PCAA, EASA, CAA--‐NL, LBA, DGAC, CAA, etc.
Whenever the accountable manager changes, it is important to ensure that the new
accountable manager signs the paragraph 9 statement at the earliest opportunity.
Failure to carry out this action could invalidate the ANO‐145 approval.
10. When an organisation is approved against any other ANO containing a
requirement for an exposition, a supplement covering the differences will suffice to meet
the requirements except that the supplement should have an index showing where those
parts missing from the supplement are covered.
AMC 145.A.70(d) Maintenance organisation exposition
The Maintenance organization exposition should include a reference to the Safety
Management Manual. As the Competent Authority issue specific approvals for each
Safety Management System, the Safety Management Manual should be issued as a
specific manual and not be integrated within the Maintenance organization exposition.
ANO 145.A.75 Privileges of the organisation
In accordance with the exposition, the organisation shall be entitled to carry out the
following tasks:
(a) Maintain any aircraft and/or component for which it is approved at the
locations identified in the approval certificate and in the exposition;
(b) Arrange for maintenance of any aircraft or component for which it is approved
at another organisation that is working under the quality system of the organisation.
This refers to work being carried out by an organisation not itself appropriately approved
to carry out such maintenance under this ANO and is limited to the work scope permitted
under 145.A.65(b) procedures. This work scope shall not include a base maintenance
check of an aircraft or a complete workshop maintenance check or overhaul of an engine
or engine module;
(c) Maintain any aircraft or any component for which it is approved at any location
subject to the need for such maintenance arising either from the unserviceability of the
aircraft or from the necessity of supporting occasional line maintenance, subject to the
conditions specified in the exposition;
(d) Maintain any aircraft and/or component for which it is approved at a location
identified as a line maintenance location capable of supporting minor maintenance and
only if the organisation exposition both permits such activity and lists such locations;
(e) Issue certificates of release to service in respect of completion of maintenance
in accordance with 145.A.50.
AMC 145.A.75(b) Privileges of the organisation
1. Working under the quality system of an organisation appropriately approved
under ANO-145 (sub contracting) refers to the case of one organisation, not itself
appropriately approved to ANO-145 that carries out aircraft line maintenance or minor
engine maintenance or maintenance of other aircraft components or a specialised service
as a subcontractor for an organisation appropriately approved under ANO‐145. To be
appropriately approved to subcontract the organisation should have a procedure for the
control of such subcontractors as described below. Any approved maintenance
organisation that carries out maintenance for another approved maintenance organisation
within its own approval scope is not considered to be subcontracting for the purpose of
this paragraph.
2. Maintenance of engines or engine modules other than a complete workshop
ANO-145-AWRG-4.0 Page 70 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
maintenance check or overhaul is intended to mean any maintenance that can be carried
out without disassembly of the core engine or, in the case of modular engines, without
disassembly of any core module.
3. FUNDAMENTALS OF SUB-CONTRACTING UNDER ANO‐145
3.1 The fundamental reasons for allowing an organisation approved under ANO-145
to sub-contract certain maintenance tasks are:
(a) To permit the acceptance of specialised maintenance services, such as, but
not limited to, plating, heat treatment, plasma spray, fabrication of specified parts for
minor repairs / modifications, etc., without the need for direct approval by PCAA in such
cases.
(b) To permit the acceptance of aircraft maintenance up to but not including a base
maintenance check as specified in 145.A.75(b) by organisations not appropriately
approved under ANO‐145 when it is unrealistic to expect direct approval by PCAA. PCAA
will determine when it is unrealistic but in general it is considered unrealistic if only one
or two organisations intend to use the sub-contract organisation.
(c) To permit the acceptance of component maintenance.
(d) To permit the acceptance of engine maintenance up to but not including a
workshop maintenance check or overhaul of an engine or engine module as specified
in 145.A.75(b) by organisations not appropriately approved under ANO‐145 when it is
unrealistic to expect direct approval by the Competent Authority. The determination of
unrealistic is as per sub-paragraph (b).
3.2 When maintenance is carried out under the sub‐contract control system it means
that for the duration of such maintenance, the ANO-145 approval has been temporarily
extended to include the sub-contractor. It therefore follows that those parts of the sub-
contractor`s facilities personnel and procedures involved with the maintenance
organisation’s products undergoing maintenance should meet ANO-145 requirements for
the duration of that maintenance and it remains the organisation’s responsibility to ensure
such requirements are satisfied.
3.3 For the criteria specified in sub‐paragraph 3.1 the organisation is not required
to have complete facilities for maintenance that it needs to sub-contract but it should have
its own expertise to determine that the sub-contractor meets the necessary standards.
However an organisation cannot be approved unless it has the in-house facilities,
procedures and expertise to carry out the majority of maintenance for which it wishes to
be approved in terms of the number of class ratings.
3.4 The organisation may find it necessary to include several specialist sub-
contractors to enable it to be approved to completely certify the release to service of a
particular product. Examples could be specialist welding, electroplating, painting etc. To
authorise the use of such subcontractors, PCAA will need to be satisfied that the
organisation has the necessary expertise and procedures to control such sub-contractors.
3.5 An organisation working outside the scope of its approval schedule is deemed to
be not approved. Such an organisation may in this circumstance operate only under the sub-
contract control of another organisation approved under ANO‐145.
3.6 Authorisation to sub‐contract is indicated by PCAA accepting the maintenance
organisation exposition containing a specific procedure on the control of sub-contractors.
4. PRINCIPLE ANO-145 PROCEDURES FOR THE CONTROL OF SUB‐
CONTRACTORS NOT APPROVED UNDER ANO-145
4.1 A pre-audit procedure should be established whereby the maintenance
organisations’ subcontract control section, which may also be the 145.A.65(c) quality
ANO-145-AWRG-4.0 Page 71 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 72 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 74 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 75 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 76 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
2. Airworthiness Directorate, PCAA shall verify that the procedures specified in the
maintenance organisation exposition comply with ANO 145 and verify that the accountable
manager signs the commitment statement.
3. Airworthiness Directorate, PCAA shall verify that the organisation is in compliance
with the requirements of ANO 145.
4. A meeting with the accountable manager shall be convened at least once during
the investigation for approval to ensure that he/she fully understands the significance of the
approval and the reason for signing the exposition commitment of the organisation to
compliance with the procedures specified in the exposition.
5. All findings must be confirmed in writing to the organisation.
6. Airworthiness Directorate, PCAA shall record all findings, closure actions (actions
required to close a finding) and recommendations.
7. For initial approval, all findings must be corrected before the approval can be
issued.
AMC 145.B.20 (1) Initial Approval
1. Formally indicated by Airworthiness Directorate, PCAA in writing means that PCAA
Form 4 should be used for this activity. With the exception of the accountable manager, a
PCAA Form 4 should be completed for each person nominated to hold a position as required
by 145.A.30 (b).
2. Formal indication of acceptance should be by use of PCAA Form 4 or in the case
of the Accountable Manager via approval of the Maintenance Organisation Exposition
containing the Accountable Managers commitment statement.
3. Airworthiness Directorate, PCAA may reject an accountable manager where there
is clear evidence that he/she previously held a senior position in PCAA approved Organisation
and abused that position by not complying with the particular PCAA requirements.
AMC 145.B.20 (2) Initial Approval
Verification that the organisation complies with the exposition procedures should be
established by Airworthiness Directorate, PCAA approving the maintenance organisation
exposition.
AMC 145.B.20 (3) Initial Approval
1. Airworthiness Directorate, PCAA should determine by whom, and how the audit
shall be conducted. For example, for a large organisation, it will be necessary to determine
whether one large team audit or a short series of small team audits or a long series of single
man audits are most appropriate for the particular situation.
2. It is recommended that the audit is carried out on a product line type basis in that,
for example, in the case of an organisation with Airbus A310 and A320 ratings, the audit be
concentrated on one type only for a full compliance check and dependent upon the result, the
second type may only require a sample check against those activities seen to be weak on
compliance for the first type.
3. PCAA auditing surveyor should always ensure that he/she is accompanied
throughout the audit by a senior technical member of the organisation. Normally this is the
quality manager. The reason for being accompanied is to ensure the organisation is fully
aware of any findings during the audit.
4. The auditing Surveyor should inform the senior technical member of the
organisation at the end of the audit visit on all findings made during the audit.
ANO-145-AWRG-4.0 Page 77 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 78 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
2. Each organisation must be completely reviewed for compliance with ANO 145 at
periods not exceeding 12 months.
3. A meeting with the accountable manager shall be convened at least once every 12
months to ensure he/she remains informed of significant issues arising during audits.
AMC 145.B.30 (1) Continuation of an Approval
Credit may be claimed by PCAA surveyor(s) for specific item audits completed during the
preceding 11 month period subject to four conditions:
− the specific item audit should be the same as that required by ANO 145 latest
amendment, and
− there should be satisfactory evidence on record that such specific item audits were
carried out and that all corrective actions have been taken, and
− PCAA surveyor(s) should be satisfied that there is no reason to believe standards
have deteriorated in respect of those specific item audits being granted a back credit, and
− the specific item audit being granted a back credit should be audited not later than
12 months after the last audit of the item.
AMC 145.B.30 (2) Continuation of an Approval
1. Where PCAA has decided that a series of audit visits are necessary to arrive at a
complete audit of an organisation, the program should indicate which aspects of the approval
will be covered on each visit.
2. It is recommended that part of an audit concentrates on two ongoing aspects of the
ANO 145 approval, namely the organisations internal self monitoring quality reports produced
by the quality monitoring personnel to determine if the organisation is identifying and correcting
its problems and secondly the number of concessions granted by the quality manager.
3. At the successful conclusion of the audit including approval of the exposition, an
audit report form should be completed by the auditing surveyor including all recorded findings,
closure actions and recommendation. A PCAA Form 6 should be used for this activity.
4. The accountable manager should be seen at least once every 12 months to ensure
he/she fully understands the significance of the approval.
5. In the case of line stations PCAA can adopt a sampling program based upon
number of line stations and complexity.
MNL 145.B.35 Changes
1. Airworthiness Directorate, PCAA shall receive notification from the organisation of
any proposed change as listed in 145.A.85.
Airworthiness Directorate, PCAA shall comply with the applicable elements of the initial
process paragraphs for any change to the organisation.
2. Airworthiness Directorate, PCAA may prescribe the conditions under which
organisation may operate during such changes unless it determines that the approval should
be suspended.
AMC 145.B.35 Changes
PCAA should have adequate control over any changes to the management personnel
specified in 145.A.30 (a) and (b) and such changes in personnel will require an amendment
to the exposition.
AMC 145.B.35 (1) Changes
The applicable part(s) of PCAA Form 6 should be used for the changes to the ANO-145
approval.
ANO-145-AWRG-4.0 Page 79 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 Page 80 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
Note: A complete product line is defined as all the aircraft, engine or component of a particular
type.
For a level 1 finding it may be necessary for PCAA to ensure that further maintenance and re-
certification of all affected products is accomplished, dependent upon the nature of the finding.
In practical terms where a PCAA surveyor finds a non-compliance with ANO 145 against one
product, it is deemed to be a level 2 finding.
The following are example level 2 findings:
− One time use of a component without any serviceable tag.
− The training documents of the certifying staff are not completed.
MNL 145.B.55 Record-Keeping
1. PCAA shall establish a system of record-keeping with minimum retention criteria
that allows adequate traceability of the process to issue, continue, change, suspend or revoke
each individual organisation approval.
2. The records shall include as a minimum:
a) The application for an organisation approval, including the continuation thereof.
b) Airworthiness Directorate, PCAA continued oversight program including all audit
records.
c) The organisation approval certificate including any change thereto.
d) A copy of the audit program listing the dates when audits are due and when audits
were carried out.
e) Copies of all formal correspondence including PCAA Form 4 or equivalent.
f) Details of any exemption and enforcement action(s).
g) Any other competent authority audit report forms. maintenance organisation
expositions.
3. The minimum retention period for the above records shall be four years.
4. Airworthiness Directorate, PCAA may elect to use either a paper or computer
system or any combination of both subject to appropriate controls.
AMC 145.B.55 Record-keeping
1. The record-keeping system should ensure that all records are accessible whenever
needed within a reasonable time. These records should be organized in a consistent way
through out PCAA (chronological, alphabetical order, etc.).
2. All records containing sensitive data regarding applicants or organisations should
be stored in a secure manner with controlled access to ensure confidentiality of this kind of
data.
3. All computer hardware used to ensure data backup should be stored in a different
location from that containing the working data in an environment that ensures they remain in
good condition. When hardware or software changes take place special care should be taken
to ensure that all necessary data continues to be accessible at least through the full period
specified in 145.B.55.
ANO-145-AWRG-4.0 Page 81 of 81
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 App-A.1
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
APPENDIX I
These instructions relate only to the use of the PCAA Form 1 for maintenance purposes.
Attention is drawn to the applicable PCAA regulation which covers the use of the PCAA Form
1 for production purposes.
1. PURPOSE AND USE
1.1 The primary purpose of the Certificate is to declare the airworthiness of
maintenance work undertaken on products, parts and appliances (hereafter referred to as
‘item(s)’).
1.2 Correlation must be established between the Certificate and the item(s). The
originator must retain a Certificate in a form that allows verification of the original data.
1.3 The Certificate is acceptable to many airworthiness authorities, but may be
dependent on the existence of bilateral agreements and/or the policy of the airworthiness
authority. The ‘approved design data’ mentioned in this Certificate then means approved by
the airworthiness authority of the importing country.
1.4 The Certificate is not a delivery or shipping note.
1.5 Aircraft are not to be released using the Certificate.
1.6 The Certificate does not constitute approval to install the item on a particular
aircraft, engine, or propeller but helps the end user determine its airworthiness approval status.
1.7 A mixture of production released and maintenance released items is not permitted
on the same Certificate.
2. GENERAL FORMAT
2.1 The Certificate must comply with the format (Kindly visit PCAA website at
www.caapakistan.com.pk to download the latest version of PCAA Form 1 under reference
CAAF-601-AWRG) including block numbers and the location of each block. The size of each
block may however be varied to suit the individual application, but not to the extent that would
make the Certificate unrecognisable.
2.2 The Certificate must be in ‘landscape’ format but the overall size may be
significantly increased or decreased so long as the Certificate remains recognisable and
legible. If in doubt consult PCAA.
2.3 The User/Installer responsibility statement can be placed on either side of the form.
2.4 All printing must be clear and legible to permit easy reading.
2.5 The Certificate may either be pre-printed or computer generated but in either case
the printing of lines and characters must be clear and legible and in accordance with the
defined format.
2.6 The Certificate should be in English, and if appropriate, in one or more other
languages.
2.7 The details to be entered on the Certificate may be either machine/computer
printed or hand-written using block letters and must permit easy reading.
2.8 Limit the use of abbreviations to a minimum, to aid clarity.
ANO-145-AWRG-4.0 App-A.2
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
2.9 The space remaining on the reverse side of the Certificate may be used by the
originator for any additional information but must not include any certification statement. Any
use of the reverse side of the Certificate must be referenced in the appropriate block on the
front side of the Certificate.
3. COPIES
3.1 There is no restriction in the number of copies of the Certificate sent to the
customer or retained by the originator.
4. ERROR(S) ON A CERTIFICATE
4.1 If an end-user finds an error(s) on a Certificate, he must identify it/them in writing
to the originator. The originator may issue a new Certificate only if the error(s) can be verified
and corrected.
4.2 The new Certificate must have a new tracking number, signature and date.
4.2 The request for a new Certificate may be honoured without re-verification of the
item(s) condition. The new Certificate is not a statement of current condition and should refer
to the previous Certificate in block 12 by the following statement; “This Certificate corrects the
error(s) in block(s) [enter block(s) corrected] of the Certificate [enter original tracking number]
dated [enter original issuance date] and does not cover conformity/condition/release to
service”. Both Certificates should be retained according to the retention period associated with
the first.
5. COMPLETION OF THE CERTIFICATE BY THE ORIGINATOR
Block 1:
“Pakistan Civil Aviation Authority (PCAA)”
Block 2 PCAA Form 1 header:
“AUTHORISED RELEASE CERTIFICATE
PCAA FORM 1”
Block 3 Form Tracking Number:
Enter the unique number established by the numbering system/procedure of the organisation
identified in block 4; this may include alpha/numeric characters.
Block 4 Organisation Name and Address:
Enter the full name and address of the approved organisation (refer to PCAA Form 3) releasing
the work covered by this Certificate. Logos, etc., are permitted if the logo can be contained
within the block.
Block 5 Work Order/Contract/Invoice:
To facilitate customer traceability of the item(s), enter the work order number, contract number,
invoice number, or similar reference number.
Block 6 Item:
Enter line item numbers when there is more than one line item. This block permits easy cross-
referencing to the Remarks block 12.
Block 7 Description:
Enter the name or description of the item. Preference should be given to the term used in the
instructions for continued airworthiness or maintenance data (e.g. Illustrated Parts Catalogue,
Aircraft Maintenance Manual, Service Bulletin, Component Maintenance Manual).
ANO-145-AWRG-4.0 App-A.3
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 App-A.4
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
“Certifies that, unless otherwise specified in this block, the work identified in block 11 and
described in this block was accomplished in accordance to the requirements of Section A,
Subpart F of ANO-M and in respect to that work the item is considered ready for release to
service. THIS IS NOT A RELEASE UNDER ANO-145.”
If printing the data from an electronic PCAA Form 1, any appropriate data not fit for other
blocks should be entered in this block.
Block 13a-13e:
General Requirements for Blocks 13a-13e: Not used for maintenance release. Shade, darken,
or otherwise mark to preclude inadvertent or unauthorised use.
Block 14a:
Mark the appropriate box(es) indicating which regulations apply to the completed work. If the
box “other regulations specified in block 12” is marked, then the regulations of the other
airworthiness authority(ies) must be identified in block 12. At least one box must be marked,
or both boxes may be marked, as appropriate.
For all maintenance carried out by maintenance organisations approved in accordance with
Section A, Subpart F of ANO-M, the box “other regulation specified in block 12” shall be ticked
and the certificate of release to service statement made in block 12. In that case, the
certification statement “unless otherwise specified in this block” is intended to address the
following cases;
(a) Where the maintenance could not be completed.
(b) Where the maintenance deviated from the standard required by ANO-M.
(c) Where the maintenance was carried out in accordance with a requirement other
than that specified in ANO-M. In this case block 12 shall specify the particular national
regulation.
For all maintenance carried out by maintenance organisations approved in accordance with
Section A of ANO-145, the certification statement “unless otherwise specified in block 12” is
intended to address the following cases;
(a) Where the maintenance could not be completed.
(b) Where the maintenance deviated from the standard required by ANO-145.
(c) Where the maintenance was carried out in accordance with a requirement other
than that specified in ANO-145. In this case block 12 shall specify the particular national
regulation.
Block 14b Authorised Signature:
This space shall be completed with the signature of the authorised person. Only persons
specifically authorised under the rules and policies of PCAA are permitted to sign this block.
To aid recognition, a unique number identifying the authorised person may be added.
Block 14c Certificate/Approval Number:
Enter the Certificate/Approval number/reference. This number or reference is issued by PCAA.
ANO-145-AWRG-4.0 App-A.5
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 App-A.6
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 App-A.7
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 App-A.8
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 App-A.9
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 App-A.10
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
APPENDIX II
Organisations Approval Class and Rating System
1. Except as stated otherwise for the smallest organisation in paragraph 12, Table 1
outlines the full extent of approval possible under ANO 145 in a standardised form. An
organisation must be granted an approval ranging from a single class and rating with
limitations to all classes and ratings with limitations.
2. In addition to Table 1, the ANO 145 approved maintenance organisation is
required by ANO 145.A.20 to indicate scope of work in the maintenance organisation
exposition. See also paragraph 11.
3. Within the approval class(es) and rating(s) granted by PCAA, the scope of work
specified in the maintenance organisation exposition defines the exact limits of approval. It is
therefore essential that the approval class(es) and rating(s) and the organisation's scope of
work are compatible.
4. A category ‘A’ class rating means that the maintenance organisation approved in
accordance with ANO 145 may carry out maintenance on the aircraft and any component
(including engines and/or APUs), in accordance with aircraft maintenance data or, if agreed
by PCAA, in accordance with component maintenance data, only whilst such components
are fitted to the aircraft. Nevertheless, such ‘A’ rated maintenance organisation approved in
accordance with ANO 145 may temporarily remove a component for maintenance, in order
to improve access to that component, except when such removal generates the need for
additional maintenance not eligible for the provisions of this paragraph. This will be subject
to a control procedure in the maintenance organisation exposition acceptable to PCAA. The
limitation section will specify the scope of such maintenance thereby indicating the extent of
approval.
5. A category ‘B’ class rating means that the ANO 145 approved maintenance
organisation may carry out maintenance on the uninstalled engine and/or APU and engine
and/or APU components, in accordance with engine/APU maintenance data or, if agreed by
PCAA, in accordance with component maintenance data, only whilst such components are
fitted to the engine and/or APU. Nevertheless, such ‘B’ rated maintenance organisation
approved in accordance with ANO 145 may temporarily remove a component for
maintenance, in order to improve access to that component, except when such removal
generates the need for additional maintenance not eligible for the provisions of this
paragraph. The limitation section will specify the scope of such maintenance thereby
indicating the extent of approval. A maintenance organisation approved in accordance with
ANO 145 with a category ‘B’ class rating may also carry out maintenance on an installed
engine during ‘base’ and ‘line’ maintenance subject to a control procedure in the maintenance
organisation exposition. The maintenance organisation exposition scope of work shall reflect
such activity where permitted by PCAA.
6. A category ‘C’ class rating means that the ANO 145 approved maintenance
organisation may carry out maintenance on uninstalled components (excluding engines and
APUs) intended for fitment to the aircraft or engine/APU. The limitation section will specify
the scope of such maintenance thereby indicating the extent of approval. ANO 145 approved
maintenance organisation with a category ‘C’ class rating may also carry out maintenance on
an installed component during base and line maintenance or at an engine/APU maintenance
facility subject to a control procedure in the maintenance organisation exposition. The
maintenance organisation exposition scope of work shall reflect such activity where permitted
by PCAA.
7. A category ‘D’ class rating is a self contained class rating not necessarily related
to a specific aircraft, engine or other component. The ‘D1’ — Non-Destructive Testing (NDT)
ANO-145-AWRG-4.0 App-A.11
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
rating is only necessary for a ANO 145 approved maintenance organisation that carries out
NDT as a particular task for another organisation. ANO 145 approved maintenance
organisation with a class rating in ‘A’ or ‘B’ or ‘C’ category may carry out NDT on products it
is maintaining subject to the maintenance organisation exposition containing NDT
procedures, without the need for a ‘D1’ class rating.
8. In the case of maintenance organisations approved in accordance with ANO-145,
category A class ratings are subdivided into ‘Base’ or ‘Line’ maintenance. Such an
organisation may be approved for either ‘Base’ or ‘Line’ maintenance or both. It should be
noted that a ‘Line’ facility located at a main base facility requires a ‘Line’ maintenance
approval.
9. The limitation section is intended to give the competent authorities the flexibility to
customise the approval to any particular organisation. Ratings shall be mentioned on the
approval only when appropriately limited. The table referred to in point 13specifies the types
of limitation possible. Whilst maintenance is listed last in each class rating it is acceptable to
stress the maintenance task rather than the aircraft or engine type or manufacturer, if this is
more appropriate to the organisation (an example could be avionic systems installations and
related maintenance). Such mention in the limitation section indicates that the maintenance
organisation is approved to carry out maintenance up to and including this particular type/task.
10. When reference is made to series, type and group in the limitation section of class A and
B, series means a specific type series such as Airbus 300 or 310 or 319 or Boeing 737-300
series or RB211-524 series or Cessna 150 or Cessna 172 or Beech 55 series or continental
O-200 series etc; type means a specific type or model such as Airbus 310-240 type or RB
211-524 B4 type or Cessna 172RG type; any number of series or types may be quoted; group
means for example Cessna single piston engine aircraft or Lycoming non-supercharged piston
engines etc.
11. When a lengthy capability list is used which could be subject to frequent amendment, then
such amendment may be in accordance with the indirect approval procedure referred to in
points M.A.604(c) and M.B.606(c) or 145.A.70(c) and 145.B.40, as applicable.
12. A maintenance organisation which employs only one person to both plan and carry out all
maintenance can only hold a limited scope of approval rating. The maximum permissible limits
are:
CLASS RATING LIMITATION
RATING A2 AEROPLANES PISTON ENGINE 5700 KG AND
CLASS AIRCRAFT
5700 KG AND BELOW BELOW
SINGLE PISTON ENGINE 3175
CLASS AIRCRAFT RATING A3 HELICOPTERS
KG AND BELOW
RATING A4 AIRCRAFT
CLASS AIRCRAFT NO LIMITATION
OTHER THAN A1, A2 AND A3
CLASS ENGINES RATING B2 PISTON LESS THAN 450 HP
CLASS COMPONENTS
RATING OTHER THAN
C1 TO C22 AS PER CAPABILITY LIST
COMPLETE ENGINES OR
APU’S.
NDT METHOD(S) TO BE
CLASS SPECIALISED D1 NDT
SPECIFIED.
It should be noted that such an organisation may be further limited by the competent authority
in the scope of approval dependent upon the capability of the particular organisation.
Table 1
ANO-145-AWRG-4.0 App-A.12
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
A4 Aircraft other than A1, [Shall state aircraft series or [YES/ [YES/
A2 and A3 type and/or the maintenance NO]* NO]*
task(s).]
ENGINES B1 Turbine [Shall state engine series or type and/or the
maintenance task(s)] Example: PT6A Series
B2 Piston [Shall state engine manufacturer or group or series or
type and/or the maintenance task(s)]
B3 APU [Shall state engine manufacturer or series or type
and/or the maintenance task(s)]
COMPONENTS C1 Air Cond &Press [Shall state aircraft type or aircraft manufacturer or
OTHER THAN C2 Auto Flight component manufacturer or the particular component
COMPLETE C3 Comms and Nav and/or cross refer to a capability list in the exposition
ENGINES OR C4 Doors - Hatches and/or the maintenance task(s).]
APUs C5 Elect Power & Lights Example: PT6A Fuel Control
C6 Equipment
C7 Engine - APU
C8 Flight Controls
C9 Fuel
C10 Helicopter - Rotors
C11 Helicopter - Trans
C12 Hydraulic Power
C13 Indicating -recording
system
C14 Landing Gear
C15 Oxygen
C16 Propellers
C17 Pneumatic &
Vacuum
C18 Protection
ice/rain/fire
C19 Windows
C20 Structural
C21 Water ballast
ANO-145-AWRG-4.0 App-A.13
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
C22 Propulsion
Augmentation
SPECIALIZED D1 Non Destructive [Shall state particular NDT method(s)]
SERVICES Testing
APPENDIX III
Maintenance Organisation Approval referred to in ANO-145
ANO-145-AWRG-4.0 App-A.14
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 App-A.15
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
ANO-145-AWRG-4.0 App-A.16
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
APPENDIX IV
Conditions for the use of staff not qualified to ANO-066 in accordance with
ANO.145.A.30 (j) 1 and 2
1. Certifying staff in compliance with the following conditions will meet the intent of
ANO.145.A.30(j) (1) and (2):
(a) The person shall hold a licence or a certifying staff authorisation issued under the
national regulations in full compliance with ICAO Annex 1.
(b) The scope of work of the person shall not exceed the scope of work defined by the
national licence or the certifying staff authorisation, whatever is the most restrictive.
(c) The person shall demonstrate he/she received the training on human factors and
aviation legislation referred to in modules 9 and 10 of Appendix I to ANO-066.
(d) The person shall demonstrate five years maintenance experience for line
maintenance certifying staff and eight years for base maintenance certifying staff. However,
those persons whose authorised tasks do not exceed those of a ANO-066 category A
certifying staff, need to demonstrate three years maintenance experience only.
(e) Line maintenance certifying staff and base maintenance support staff demonstrate
he/she received type training and passed examination at the category B1, B2 or B3 level, as
applicable, referred to in Appendix III to ANO-066 for each aircraft type in the scope of work
referred to in point (b). Those persons whose scope of work does not exceed those of a
category A certifying staff may however receive task training in lieu of complete type training.
(f) Base maintenance certifying staff shall demonstrate he/she received type training
and passed examination at the category C level referred to in Appendix III to ANO-066 for
each aircraft type in the scope of work referred to in point (b), except that for the first aircraft
type, training and examination shall be at the category B1, B2 or B3 level of Appendix III.
ANO-145-AWRG-4.0 App-A.17
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
APPENDIX V
Refer Appendix titled ‘Safety Management System Frame Work for Approved Maintenance
Organization’ to latest revision of ANO-001-XXSP available on PCAA website
www.caapakistan.com.pk
ANO-145-AWRG-4.0 App-A.18
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
APPENDICES TO THE AMC
ANO-145-AWRG-4.0 App-A.19
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
APPENDICES TO THE AMC
APPENDIX I
PCAA FORM 4 APPLICATION FOR ACCEPTANCE OF MANAGEMENT PERSONNEL
Kindly visit PCAA website at www.caapakistan.com.pk to download the latest version of
PCAA Form 4 under reference CAAF-604-AWRG
APPENDIX II
ANO 145 APPROVAL RECOMMENDATION REPORT
Kindly visit PCAA website at www.caapakistan.com.pk to download the latest version of
PCAA Form 6 under reference CAAF-606-AWRG
APPENDIX III to AMC 145.A.15
APPLICATION FOR INITIAL GRANT / CONTINUATION / CHANGE OF ANO-145, ANO-M
SUBPART F & ANO-M SUBPART G APPROVAL
Kindly visit PCAA website at www.caapakistan.com.pk to download the latest version of
PCAA Form 2 under reference CAAF-602-AWRG
APPENDIX IV to AMC 145.A.30 (e) and 145.B.10(3)
Fuel Tank Safety Training
This appendix includes general instructions for providing training on Fuel Tank Safety issues.
A) Effectivity:
Large aeroplanes as defined in ANO 145.A.1(e).
B) Affected Organisations:
ANO145 approved maintenance organisations involved in the maintenance of
aeroplanes specified in paragraph A) and fuel system components installed on such
aeroplanes when the maintenance data are affected by CDCCL.
PCAA for the oversight of the ANO 145 approved organisation specified in this
paragraph B.
C) Persons from affected Organisations who should receive Training:
Phase 1 only:
The group of persons representing the maintenance management structure of the
organisation, the quality manager and the staff required to quality monitor the organisation.
Personnel of PCAA responsible for the oversight of ANO 145 approved
maintenance organisations specified in paragraph B).
Phase 1 + Phase 2 + Continuation training:
Personnel of the ANO 145 approved maintenance organisation required to plan,
perform, supervise, inspect and certify the maintenance of aircraft and fuel system
components specified in paragraph A).
D) General Requirements of the Training Courses
Phase 1 - Awareness
The training should be carried out before the person starts to work without supervision but not
later than 6 months after joining the organisation. The persons who have already attended the
Level 1 Familiarizations course in compliance with Initial Issue of ANO 145 Appendix IV is
already in compliance with Phase 1.
ANO-145-AWRG-4.0 App-A.20
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
APPENDICES TO THE AMC
Type: Should be an awareness course with the principal elements of the subject. It may take
the form of a training bulletin, or other self study or informative session. Signature of the reader
is required to ensure that the person has passed the training.
Level: It should be a course at the level of familiarization with the principal elements of the
subject.
Objectives:
The trainee should, after the completion of the training:
1. Be familiar with the basic elements of the fuel tank safety issues.
2. Be able to give a simple description of the historical background and the elements
requiring a safety consideration, using common words and showing examples of non-
conformities.
3. Be able to use typical terms.
Content: The course should include:
- a short background showing examples of FTS accidents or incidents,
- the description of concept of fuel tank safety and CDCCL,
- some examples of manufacturers documents showing CDCCL items,
- typical examples of FTS defects,
- some examples of TC holders repair data
- some examples of maintenance instructions for inspection.
Phase 2 - Detailed training
A flexible period may be allowed by PCAA to allow organisations to set the necessary courses
and impart the training to the personnel, taking into account the organisation’s training
schemes/means/practices. This flexible period should not extend beyond a date to be
determined by PCAA.
The persons who have already attended the Level 2 Detailed training course in compliance
with Initial Issue ANO 145 Appendix IV either from a ANO145 maintenance organisation or
from a PCAA approved training organisation are already in compliance with Phase 2 with the
exception of continuation training.
Staff should have received Phase 2 training within 12 months of joining the organization.
Type: Should be a more in-depth internal or external course. It should not take the form of a
training bulletin, or other self study. An examination should be required at the end, which
should be in the form of a multi choice question, and the pass mark of the examination should
be 75%.
Level: It should be a detailed course on the theoretical and practical elements of the subject.
The training may be made either:
- in appropriate facilities containing examples of components, systems and parts
affected by Fuel Tank Safety (FTS) issues. The use of films, pictures and practical examples
on FTS is recommended; or
- by attending a distance course (e-learning or computer based training) including a
film when such film meets the intent of the objectives and content here below. An e-learning
or computer based training should meet the following criteria:
ANO-145-AWRG-4.0 App-A.21
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
APPENDICES TO THE AMC
ANO-145-AWRG-4.0 App-A.22
ANO-145 APPROVED MAINTENANCE ORGANISATIONS
APPENDICES TO THE AMC
c) awareness of any hazards especially when working on the fuel system, and when
the Flammability Reduction System using nitrogen is installed.
ANO-145-AWRG-4.0 App-A.23