SERVICE MANUAL

Legacy TM

HL120 ML-134296
HL200 ML-134289

- NOTICE -
This Manual is prepared for the use of trained Hobart Service
Technicians and should not be used by those not properly
qualified. If you have attended a Hobart Service School for this
product, you may be qualified to perform all the procedures
described in this manual.

This manual is not intended to be all encompassing. If you have not

attended a Hobart Service School for this product, you should read,
in its entirety, the repair procedure you wish to perform to
determine if you have the necessary tools, instruments and skills
required to perform the procedure. Procedures for which you do
not have the necessary tools, instruments and skills should be
performed by a trained Hobart Service Technician.

Reproduction or other use of this Manual, without the express

written consent of Hobart, is prohibited.

A product of HOBART Troy, Ohio 45374

F25176 (May 2005)
 HL120 AND HL200 LEGACY MIXERS

TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Timer Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

BOWL GUARD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

BOWL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

TIMER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

SPEED SELECTOR SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

MOTOR DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

PLANETARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

TRANSMISSION / ATTACHMENT HUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

TRANSMISSION CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

PEDESTAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

BASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

BOWL SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

BOWL LIFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

BOWL TO BEATER CLEARANCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

ELECTRICAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Component Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Motor Drive Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Timer Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Quick Reference Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
General - All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

CONDENSED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

© HOBART 2005

F25176 (May 2005) Page 2 of 56

 HL120 AND HL200 LEGACY MIXERS - GENERAL

GENERAL
INTRODUCTION
The HL120 and HL200 mixers utilize a timer board
with digital display for the operator interface; and
electronic motor drive to control the operation of the
mixer.
The timer board allows the operator to select the
desired mix time and mix speed for the product. The
electronic motor drive stores the last selected mix
time for each speed setting. Continuous mixing with
count up timing is also available when the Hold
Mode is selected.
The HL200 models are available with a
programmable recipe timer board. A mixer with the RECIPE TIMER BOARD
recipe timer board allows for the same operation but
includes a programing option for the operator to
store and retrieve up to four recipes with five steps SPECIFICATIONS
each (various mix speeds & times).
ELECTRICAL DATA
The electronic motor drive provides high torque
variable speed output from the motor to fixed ratio VOLTAGE* 120/60/1 240/60/1
drive gears. By utilizing the motor drive technology,
agitator speed is controlled electronically which AMPS 8.0 5.0
permits changing mixing speeds anytime during MIXER 0.5 H.P. 0.5 H.P.
mixer operation.
1.5 HP, 230V 1.5 HP, 230V
MOTOR
REFERENCE MATERIAL 3 phase 3 phase

• Catalog of Replacement Parts - F43101. *Tolerance +/- 10%

• Instruction Manual for Installation,
Operation and Care - F34922.
OPERATING SPEEDS AND RPM
• Lubrication Manual for current
lubricants and quantities - F20067. Model Speed Planetary Beater Attachment
• Use and Applications Handbook - F34901. STIR 25 59 33
• Mixer Capacity Chart - All Models - F7701.
1 46 104 61
HL120
TIMER OPTIONS 2 84 194 111
3 154 353 205
STIR 25 59 33
1 46 107 61
HL200
2 86 198 113
3 156 366 208

BOWL SIZE
HL120 12 qt. bowl
HL200 20 qt. bowl
STANDARD TIMER BOARD

Page 3 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - GENERAL

MIXER TORQUE VALUES TOOLS

Component Torque Standard
Base to Pedestal 372-465 in*lb • Standard set of hand tools.
Transmission Case to Pedestal 372-465 in*lb • Digital Multi-meter (DMM) with sensitivity of at
least 20,000 ohms per volt.
Slideways to Pedestal 65 in*lbs
• Clamp-on ammeter
Internal Gear to Transmission 65 in*lbs
Case Special
• Loctite 7471 primer Part No. 544434-2. Used to
Transmission Cover Bolts 65 in*lbs
accelerate the cure of Loctite 242.
Motor to Transmission Case 24-30 in*lbs • Loctite 242 Part No. 520228. Used to secure
Bottom Planetary Nuts 372-465 in*lbs acorn nut to planetary shaft threads.
(acorn & shaft nut) • Permatex #2 Part No. 508462. Used to seal
cover to transmission case.
Top Planetary Shaft Nut 372-465 in*lbs
• RTV 732 Dow clear silicone Part No. 513886 or
Planetary Spacer Screws 65 in-lbs equivalent. Used to secure bowl guard switch to
(bowl scraper mounting) switch holder.
• Drive Bleeder Tool Part No. 874561 (wire
MOTOR DRIVE TORQUE VALUES wound resistor in PVC housing with probes).
Used to bleed down motor drive bus circuit
Screw voltage.
Location Torque
Size
• Field service grounding kit Part No. TL-84919.
Main Circuit Screws: • Puller set Part No. 528347 or equivalent. Used
M3.5 10.5 in*lb
L1/L, L2/N, GND; U, V & W to remove bearings from shafts.
Control Circuit Screws: • 1/4-20 x 2.0" long bolts (2) required (full thread,
Y1, Y1E, PLC, X1, X2, X3 M2 1.8 in*lb hardened preferred). Used as jack screws to lift
11, 12, 13, FWD, & CM transmission cover.
Control Circuit Screws: • Torque wrench capable of measuring up to 470
M2.5 3.5 in*lb
30B & 30C in*lb.
• Thin 3/4" wrench (2) required Part No. TL-
17229-1 or equivalent. Used on planetary shaft
LUBRICATION nut and acorn nut.

Component Lubrication Quantity

Mobilith
Transmission Case 27 oz.
AW- 2 grease
Coat
Chevron FM
Planetary beater
EP-2 grease
pinion
Planetary Casting Void
Chevron FM
(area between agitator 2/3 full
EP-2 grease
shaft bearings)
Chevron FM
Internal Gear Coat
EP-2 grease
Pre-
Motor bearings ---
lubricated
Light coat
Lubriplate
Slideways mating
630-AA
surfaces
Pre-
Beater Shaft Bearings —
lubricated

F25176 (May 2005) Page 4 of 56

 HL120 AND HL200 LEGACY MIXERS - COVERS

COVERS
TOP COVER

WARNING: DISCONNECT THE

ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

1. Remove attachment hub thumb screw.

2. Remove top cover screws.

5. Reassemble in reverse order and check for

proper operation.

PEDESTAL COVER
1. Remove pedestal cover.

NOTE: When removing, raise top cover slowly and

ensure timer board wiring does not catch on
transmission case and become disconnected or
damaged. After top cover is removed, support the
cover to relieve strain on timer board wiring.
3. Raise top cover at the rear and tilt to the left to
clear transmission case; continue raising top
cover to clear motor then push cover forward to
clear attachment hub.

2. Reassemble in reverse order.

4. Disconnect bowl guard switch and wiring

harness connectors from timer board.

Page 5 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - BOWL GUARD

BOWL GUARD ASSEMBLY

REMOVAL AND REPLACEMENT

WARNING: DISCONNECT THE

ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

1. Rotate wire cage until the three carriers align

with slots in drip cup.

4. Reassemble in reverse order and check for

proper operation.

BOWL GUARD SWITCH - 1LS

WARNING: DISCONNECT THE

ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

1. Remove TOP COVER.

A. Lift wire cage until carriers clear the slots
2. Pull bowl guard switch by the lead wires to
and remove cage.
remove from switch holder.

2. Lower bowl support and remove agitator.

3. Remove drip cup.

NOTE: Bowl guard switch is inserted into switch

holder and held in place with a light application of
RTV.
3. Remove mounting nuts from replacement bowl
guard switch barrel and discard the nuts.

F25176 (May 2005) Page 6 of 56

 HL120 AND HL200 LEGACY MIXERS - BOWL SWITCH - 2LS
4. To install: D. Secure bowl guard switch lead wires to
motor post.
A. Check the switch holder for loose debris in
the bottom and remove debris.
B. Insert bowl guard switch into switch holder.
Ensure the switch is fully inserted.
C. Apply a bead of RTV 732 at the top of bowl
guard switch to secure the switch to the
switch holder.

5. Install top cover and check for proper operation.

BOWL SWITCH - 2LS

REMOVAL

WARNING: DISCONNECT THE

ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

1. Lower bowl, unlock and swing out of way.

2. Remove PEDESTAL COVER.
3. Disconnect bowl switch at 2 pin connector.

4. Remove mounting nut securing bowl switch to

bowl switch mounting plate.

Page 7 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - BOWL SWITCH - 2LS

5. Remove bowl switch thru pedestal opening.

INSTALLATION 5. Connect bowl switch.

1. Position stop nut with the flat pointing away NOTE: Secure bowl switch lead wires to wiring
from bowl switch face. Thread nut onto bowl harness to ensure bowl lift rod does not interfere with
switch barrel approximately 5/16". lead wires.
6. Install PEDESTAL COVER and check for
proper operation.

ADJUSTMENT
1. Loosen mounting nut
2. Position stop nut on bowl switch barrel to allow
the face of the bowl switch to be flush with
mounting nut.
3. Tighten mounting nut.

2. Insert bowl switch thru the opening in bowl

switch mounting plate. Position mounting nut
with the flat pointing toward switch face and
secure the bowl switch with mounting nut.
3. Tighten mounting nut by hand. Only tighten
enough to prevent bowl switch movement.
NOTE: Do not over tighten mounting nut or damage
to the bowl switch may occur.
4. Verify bowl switch face is flush with mounting
nut.
A. If adjustment is necessary

F25176 (May 2005) Page 8 of 56

 HL120 AND HL200 LEGACY MIXERS - TIMER BOARD

TIMER BOARD

WARNING: DISCONNECT THE

ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.
CAUTION: Certain components in this system
are subject to damage by electrostatic discharge
during field repairs. A field service grounding kit
is available to prevent damage. The field service
grounding kit must be used anytime the control
board is handled.
1. Remove TOP COVER. 5. Reassemble in reverse order and check for
2. Disconnect bowl guard switch, speed selector proper operation.
switch and wiring harness connectors from NOTE: When installing, do not over tighten mounting
timer board. screws or damage to the timer board may occur.

3. Loosen set screws then pull knobs from shafts.

4. Remove timer board.

Page 9 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - SPEED SELECTOR SWITCH

SPEED SELECTOR SWITCH

WARNING: DISCONNECT THE

ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.
CAUTION: Certain components in this system
are subject to damage by electrostatic discharge
during field repairs. A field service grounding kit
is available to prevent damage. The field service
grounding kit must be used anytime the control
board is handled.

REMOVAL AND REPLACEMENT 5. Reassemble in reverse order and check for

proper operation.
1. Loosen set screw then pull knob from shaft.
SPEED SELECT SWITCH TEST
NOTE: This test will check the speed selector switch
thru the timer board and wiring harness connections
to the motor drive control circuit terminals X1, X2 and
X3 (recipe timer only) to CM.

2. Remove mounting nut and lock washer.

1. Access motor drive terminal block.

2. Set meter to measure continuity or resistance
(S).

3. Remove TOP COVER.

4. Disconnect speed selector switch from timer
board.

F25176 (May 2005) Page 10 of 56

 HL120 AND HL200 LEGACY MIXERS - MOTOR DRIVE
A. Check continuity between X1, X2 and X3 1) If readings agree then the speed
(recipe timer only) to CM as shown in the selector switch and the connections
table below for the selected speed. are functioning properly.
SPEED X1 to CM X2 to CM X3 to CM* 2) If readings do not agree then check
Stir Open Open Closed the speed selector switch, wiring
harness connections and terminal
Speed 1 Closed Open Closed connections at the motor drive.
Speed 2 Open Closed Closed
Speed 3 Closed Closed Closed
*X3 on recipe timer control only.

MOTOR DRIVE

WARNING: DISCONNECT THE

ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.
CAUTION: Certain components in this system
are subject to damage by electrostatic discharge
during field repairs. A field service grounding kit
is available to prevent damage. The field service
grounding kit must be used anytime the control
board is handled.

REMOVAL AND REPLACEMENT

1. Remove PEDESTAL COVER.
2. Pull terminal block cover from motor drive to
disengage snap catch then remove cover.
A. To remove, lift motor drive assembly up
into the pedestal then tilt the bottom of the
assembly out to clear pedestal opening.
6. Disconnect lead wires from motor drive.
NOTE: Refer to MOTOR DRIVE TORQUE VALUES
for proper tightening of terminal screws.

3. Raise the bowl to move bowl lift rod away from

motor drive mounting bracket for removal
clearance.
4. Perform BUS VOLTAGE BLEED DOWN.
5. Remove bolts securing motor drive mounting
bracket to pedestal.

Page 11 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - MOTOR DRIVE
7. Remove screws securing motor drive to A. Measure bus voltage across P (+) & N (-)
mounting bracket. terminals on motor drive to ensure the
voltage is below 50VDC.
B. If bus voltage is higher than 50VDC:
1) Verify jumper is in place between
terminals P (+) and P1 on motor drive.
NOTE: Terminal spacing on motor drive
does not permit the drive bleeder tool to
connect with terminals P (+) & N (-) for
bleed down. However, with the jumper
connecting P (+) and P1 the same voltage
potential exists at both terminals.
2) Place drive bleeder tool across the
jumper at P1 & N (-) terminal for at
least one minute to discharge the bus
circuit.

8. Reassemble in reverse order and check for

proper operation.

BUS VOLTAGE BLEED DOWN

WARNING: DISCONNECT THE

ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

WARNING: WAIT ONE MINUTE FOR THE

CAPACITIVE BUS VOLTAGE TO BLEED DOWN. 4. Remove drive bleeder tool.
1. Remove PEDESTAL COVER. 5. Recheck bus voltage with meter. If necessary,
2. Remove MOTOR DRIVE terminal block cover. bleed bus circuit until voltage is below 50 VDC.

3. Set DMM to DC voltage.

F25176 (May 2005) Page 12 of 56

 HL120 AND HL200 LEGACY MIXERS - MOTOR DRIVE

BUS VOLTAGE TEST MOTOR DRIVE INTERNAL

1. Remove PEDESTAL COVER.
RESISTANCE TEST
2. Remove MOTOR DRIVE terminal block cover. 1. Perform BUS VOLTAGE BLEED DOWN.
3. Verify input voltage to motor drive at terminals 2. Disconnect lead wires from motor drive
L1/L & L2/N. Check data plate for correct terminals U, V & W.
voltage.
3. Measure resistance (ohms) between motor
drive terminals U, V & W.

A. If not correct, see TROUBLESHOOTING.

B. If correct, proceed to next step. A. If resistance measured is below 1 M S ,
replace motor drive.
4. Perform BUS VOLTAGE BLEED DOWN.
5. Set DMM to DC voltage.
A. Connect BLK meter lead on N (-) and RED
meter lead on P (+) terminals of motor
drive.
6. Connect power.
A. The DC voltage reading of the meter
should be approximately 340VDC. The
acceptable DC bus voltage range is
256VDC to 372VDC.
7. Start mixer in Stir (lowest speed) with no load in
bowl.
A. Repeat procedure operating the mixer in
each speed with no load in bowl.

Page 13 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - MOTOR

MOTOR
5. To Install:
WARNING: DISCONNECT THE
ELECTRICAL POWER TO THE A. Install worm gear assembly parts onto
MACHINE AND FOLLOW LOCKOUT / motor shaft and secure with locknut.
TAGOUT PROCEDURES.

REMOVAL AND REPLACEMENT

1. Remove TOP COVER and PEDESTAL
COVER.
2. Disconnect motor lead wires:
A. T1 & T2 from 1CR 6 & 2.
B. T3 from motor drive terminal W.
3. Remove motor mounting screws.

B. Coat worm gear with Mobilith AW-2

grease.
C. Position motor with lead wires down and
install motor to transmission case. Tighten
motor mounting screws in an alternating
pattern to 24-30 in*lb of torque.
D. Turn motor shaft manually (opposite drive
end) to ensure it rotates freely.
6. Connect motor lead wires.
7. Check for proper operation.

4. Pull motor from transmission case.

A. Remove locknut from motor shaft then

remove the worm gear assembly parts.

F25176 (May 2005) Page 14 of 56

 HL120 AND HL200 LEGACY MIXERS - MOTOR

MOTOR CURRENT MOTOR WINDING RESISTANCE

NOTE: Because of the nature of electronic motor If unable to check current draw using the motor
drive technology (variable switching frequencies), current test and the motor is suspect, check the
accurate output voltage measurements from the motor winding resistance.
motor drive to the motor cannot be made with a
1. Perform BUS VOLTAGE BLEED DOWN.
standard DMM or analog VOM.
2. Disconnect motor lead wires:
NOTE: Motor current draw is not the same as the
line service current draw of the mixer. A. T1 & T2 from 1CR at terminals 2 & 6.
For checking current draw of each phase of the B. T3 from motor drive terminal W.
motor, use a clamp-on ammeter.
3. Measure resistance (ohms) between all three
1. Press stop. motor leads. Use the motor wiring table to
identify motor lead wires.
2. Remove TOP COVER.
3. Select the speed setting of Stir and press start. Motor Lead Wires Resistance (Ohms)*
T1-T2 2.14
4. Measure current on each phase of the motor
lead wires. Use the motor wiring table to identify T1-T3 2.14
motor lead wires. T2-T3 2.14
* Resistance values at 77/F room ambient.
MOTOR WIRING Tolerance is ±10%.
Motor Lead Wire Motor Drive A. If resistance is out of tolerance for the
Wires Marked Color Terminals room ambient temperature, replace motor.
T1 BLU U (thru 1CR 8/6) 4. Measure resistance between motor leads and
T2 BRN V (thru 1CR 4/2) unpainted motor frame surface (ground).

T3 ORG W (1MTR to terminal) A. If resistance measured is below 500K ohm,

replace motor.
5. Repeat procedure for all mixer speeds.
A. Current may vary between phases but
should be balanced. If current draw on any
phase is 5% higher or lower than the other
phases, verify that the motor drive is
properly wired.
1) If wiring is correct, check motor
winding resistance.
2) If motor checks ok, replace motor
drive.

Page 15 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - PLANETARY

PLANETARY
4. Drive agitator shaft from planetary casting.
WARNING: DISCONNECT THE
ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

REMOVAL AND DISASSEMBLY

1. Remove wire cage and drip cup as outlined
under BOWL GUARD ASSEMBLY.
NOTE: Support planetary when removing shaft nut
from planetary shaft.
2. Remove nuts and washers from planetary shaft.

NOTE: When removing, an arbor press, soft face

hammer or sleeve should be used to remove the
bearings.
5. Drive upper bearing from planetary casting.

NOTE: When removing planetary, the planetary

bearing spacer and planetary shaft lower key may
come off planetary shaft. Retain these parts for use
during assembly.

6. Pull lower bearing from agitator shaft then

remove grease seal.

3. Remove retaining ring, beater pinion and key

from agitator shaft.

F25176 (May 2005) Page 16 of 56

 HL120 AND HL200 LEGACY MIXERS - PLANETARY

ASSEMBLY AND INSTALLATION

NOTE: Ensure all parts are clean before assembly.
Remove old grease from parts being reused.
NOTE: Press bearings onto shaft at the inner race of
the bearing until seated. Do not drive bearing onto 3. Press agitator shaft with lower bearing seated
shaft. on the shaft into planetary casting until bearing
1. Slide grease seal and lower bearing onto seats against shoulder inside the casting.
agitator shaft.

2. Press lower bearing onto agitator shaft until

inner race of bearing seats against shoulder of
agitator shaft.
4. Fill planetary casting void 2/3 full with Chevron
FM EP-2 grease.

Page 17 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - PLANETARY

5. Press upper bearing into planetary casting until

bearing seats against shoulder inside the 7. Insert key and install beater pinion onto agitator
casting. shaft with shoulder against upper bearing race
then secure with retaining ring.

6. Install grease seal into planetary casting until

the seal is flush with casting.
8. Coat beater pinion with Chevron FM EP-2
grease.
9. Verify planetary bearing spacer and planetary
shaft lower key are installed on planetary shaft.

F25176 (May 2005) Page 18 of 56

 HL120 AND HL200 LEGACY MIXERS - PLANETARY

INTERNAL GEAR

WARNING: DISCONNECT THE

ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

1. Remove PLANETARY.
2. Remove internal gear from transmission case.

10. Thread shaft nut onto planetary shaft and

tighten to 372-465 in*lb of torque.
A. Apply Loctite 7471 primer to shaft threads
then Loctite 242.
B. Thread acorn nut onto planetary shaft, hold
the shaft nut in place then tighten acorn nut
to the same torque as shaft nut.

3. To Install:
A. Install internal gear with threaded holes for
drip cup screws (3) to the front and sides of
mixer. Tighten internal gear mounting
screws in an alternating pattern to 65 in*lb
of torque.

11. Check for proper operation.

B. Coat internal gear with Chevron FM EP-2

grease.
4. Install PLANETARY.
5. Check for proper operation.

Page 19 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION / ATTACHMENT HUB

TRANSMISSION / ATTACHMENT HUB

WARNING: DISCONNECT THE
ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

REMOVAL AND DISASSEMBLY

1. Remove TOP COVER.
2. Remove PLANETARY.
3. Remove planetary upper bearing retainer and
bearing gasket. Remove worm wheel upper
bearing retainer.

6. To remove transmission cover, use 1/4-20 bolts

(2) as jack screws. Turn each bolt 1-2
revolutions and alternate until transmission
cover separates from case.

4. Remove nuts and washers from planetary shaft

and worm wheel shaft.

7. Drive planetary and worm wheel upper bearings

from transmission cover.
NOTE: Grease on the worm wheel upper bearing
(open side) may cause the upper worm wheel shaft
washer to stick to the bearing. If found, remove the
washer and retain for use during assembly.

5. Remove screws from transmission cover.

F25176 (May 2005) Page 20 of 56

 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION / ATTACHMENT HUB

A. Remove planetary spacer, bevel gear and

keys from shaft.
NOTE: Bevel gear is a slip fit on shaft.

8. Remove planetary shaft from transmission

case.

9. Remove worm wheel shaft from transmission

case.

Page 21 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION / ATTACHMENT HUB

A. Remove loading spring from transmission

case. C. Pull lower bearing from worm wheel shaft
then remove lower gear and key.

10. Slide drive gear away from attachment hub for

bevel gear assembly clearance. Use a soft face
B. Remove washers, gear spacer, worm tool to push the bevel gear assembly out of the
wheel, and key from worm wheel shaft. attachment hub then remove the assembly.
NOTE: Worm wheel and lower gear are both NOTE: If thrust washer(s) are installed on bevel gear
slip fits on shaft. assembly, retain for use during transmission
assembly and installation.

11. Remove drive gear from transmission case.

F25176 (May 2005) Page 22 of 56
 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION / ATTACHMENT HUB

ASSEMBLY AND INSTALLATION

NOTE: Ensure all parts are clean before assembly.
Remove old grease from parts being reused.
NOTE: Use a sleeve as a pressing tool to press the
oil seal and bearing into the transmission case.
1. Press oil seal into the transmission case until
the seal is flush with the base of the opening.

12. Drive lower planetary bearing from transmission

case.

2. Press lower planetary bearing into transmission

case until bearing is flush with the opening.

13. Remove oil seal from transmission case.

3. Place drive gear inside transmission case. Slide

drive gear away from attachment hub for bevel
gear assembly clearance.

Page 23 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION / ATTACHMENT HUB

6. Assemble worm wheel shaft:

4. Install thrust washers (if removed during
disassembly) onto the bevel gear assembly. NOTE: Worm wheel and lower gear are both
Insert bevel gear assembly into hub then push slip fits on shaft.
the assembly in until it touches the
A. Insert key onto shaft and install lower gear
transmission case shoulder.
with shoulder toward lower bearing.
B. Press lower bearing onto shaft.
C. Install large washer onto shaft.
D. Insert key onto shaft and install worm
wheel.
E. Install gear spacer and washer onto shaft.

5. Insert loading spring into transmission case.

7. Center drive gear over lower planetary bearing.

8. Install worm wheel shaft into transmission case.
9. Assemble planetary shaft:
A. Insert keys onto shaft and install bevel
gear with shoulder of gear facing down.
B. Install planetary spacer onto shaft.

F25176 (May 2005) Page 24 of 56

 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION / ATTACHMENT HUB

11. Place bearing gasket over upper planetary

bearing then install planetary and worm wheel
upper bearing retainers.

C. Install planetary shaft into transmission

case.

12. Clean and dry the mating surfaces of the

transmission case and the transmission cover.
13. Apply gasket sealer (Permatex #2) to the
10. Press planetary and worm wheel upper
bottom and rear mating surfaces of
bearings into transmission cover until each
transmission cover.
bearing seats against shoulder inside the cover.
Worm wheel upper bearing is installed with
open side down.

Page 25 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION / ATTACHMENT HUB

QUAD O-RING

WARNING: DISCONNECT THE

ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

1. Remove TOP COVER.

2. Remove PLANETARY.
3. Remove nuts and washers from planetary shaft
and worm wheel shaft.

14. Add 27 oz. of Mobilith AW-2 grease to

transmission case. Coat all gears thoroughly
with grease.
15. Install cover onto transmission case. Tighten
screws in an alternating pattern to 65 in*lb of
torque.
16. Install washer and locknut onto planetary shaft
and tighten locknut to 372-465 in*lb of torque.
17. Install washer and the bottom worm wheel shaft
nut onto worm wheel shaft and tighten the nut.
Install top worm wheel shaft locking nut and
tighten the nut.

4. Remove screws from transmission cover.

18. Install PLANETARY.

5. To remove transmission cover, use 1/4-20 bolts

(2) as jack screws. Turn each bolt 1-2
revolutions and alternate until transmission
cover separates from case.

F25176 (May 2005) Page 26 of 56

 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION / ATTACHMENT HUB

NOTE: Grease on the worm wheel upper bearing

8. Slide drive gear away from attachment hub for
(open side) may cause the upper worm wheel shaft
bevel gear assembly clearance. Use a soft face
washer to stick to the bearing. If found, remove the
tool to push the bevel gear assembly out of the
washer and retain for use during assembly.
attachment hub then remove the assembly.
6. Remove planetary shaft from transmission
NOTE: If thrust washer(s) are installed on bevel gear
case.
assembly, retain for use during transmission
assembly and installation.

9. Remove quad o-ring from attachment hub.

7. Remove worm wheel shaft from transmission

case.

10. Install quad o-ring into attachment hub.

Page 27 of 56 F25176 (May 2005)
 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION / ATTACHMENT HUB
11. Install thrust washers (if removed during
disassembly) onto the bevel gear assembly.
Insert bevel gear assembly into hub then push
the assembly in until it touches the
transmission case shoulder.

16. Coat all gears thoroughly with Mobilith AW-2

grease.
17. Install cover onto transmission case. Tighten
12. Center drive gear over lower planetary bearing. screws in an alternating pattern to 65 in*lb of
torque.
13. Install worm wheel shaft and planetary shaft into
transmission case. 18. Install washer and locknut onto planetary shaft
and tighten locknut to 372-465 in*lb of torque.
19. Install washer and the bottom worm wheel shaft
nut onto worm wheel shaft and tighten the nut.
Install top worm wheel shaft locking nut and
tighten the nut.

14. Clean and dry the mating surfaces of the

transmission case and the transmission cover.
15. Apply gasket sealer (Permatex #2) to the
bottom and rear mating surfaces of
20. Install PLANETARY.
transmission cover.

F25176 (May 2005) Page 28 of 56

 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION / ATTACHMENT HUB
1. Remove attachment hub plug.
BEVEL GEARS MESHING
ADJUSTMENT 2. To determine if clearance is within tolerance,
use bevel gear assembly movement as an
indicator. Push on the bevel gear assembly
WARNING: DISCONNECT THE while checking for movement (.005" to .020").
ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT / 3. If movement is out of tolerance then access the
TAGOUT PROCEDURES. bevel gears as outlined under TRANSMISSION
/ ATTACHMENT HUB.
A. Inspect bevel gear teeth for wear; and
NOTE: For proper gear meshing, the teeth between bevel gear alignment.
the bevel gear assembly (attachment hub) and the 1) If the gear teeth are excessively worn
planetary shaft bevel gear should engage with a or damaged, install replacement bevel
clearance of .005" to .020" and be aligned as shown gears and check clearance and
below. alignment.
a. If ok, reassemble and check for
proper operation.
2) If the gears are not worn or damaged,
continue with procedure.
4. To adjust clearance:
A. Remove the bevel gear assembly and add
or remove thrush washer(s) behind the
spacer until clearance is within tolerance.
5. Reassemble as outlined under
TRANSMISSION / ATTACHMENT HUB.

Page 29 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - TRANSMISSION CASE

TRANSMISSION CASE
E. Remove attachment hub seal.
WARNING: DISCONNECT THE
ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

1. Remove bowl guard cage, agitator and bowl.

2. If replacing transmission case, remove the
following components. If replacing pedestal,
proceed to Step 3.
A. Remove TRANSMISSION /
ATTACHMENT HUB.
B. Remove INTERNAL GEAR.
C. Remove splash guard from pedestal.

3. Remove MOTOR.
4. At the joint between transmission case and
pedestal, cut through paint with a sharp knife to
prevent paint damage.
5. Remove transmission case from pedestal.

D. Remove BOWL GUARD SWITCH.

1) Remove bowl guard switch holder
(threaded) from transmission case.
NOTE: Prevent damage to switch holder
surface during removal.

F25176 (May 2005) Page 30 of 56

 HL120 AND HL200 LEGACY MIXERS - PEDESTAL
6. Install transmission case onto pedestal. Tighten 7. Install MOTOR.
bolts in an alternating pattern to 372-465 in*lb of
8. Thread bowl guard switch holder into
torque.
transmission case.
A. If a replacement transmission case was
A. Install BOWL GUARD SWITCH.
installed:
9. Install splash guard onto pedestal.
1) Install a new quad o-ring into
attachment hub. 10. Install INTERNAL GEAR.
11. Reassemble TRANSMISSION / ATTACHMENT
HUB.

2) Install attachment hub seal.

PEDESTAL
3. Remove bowl support as outlined under BOWL
WARNING: DISCONNECT THE
SUPPORT.
ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT / A. Remove screws securing left side slideway
TAGOUT PROCEDURES. to pedestal.
NOTE: If paint fills the joint between the
slideway and pedestal, cut through paint at the
1. Remove transmission case as outlined under joint with a sharp knife to prevent paint damage.
TRANSMISSION CASE.
NOTE: Two dowel pins locate the left side
slideway to pedestal.
4. With motor drive assembly removed from
pedestal, pull wiring harness down through
pedestal and remove thru pedestal opening.
5. Remove base as outlined under BASE.
6. Reassemble in reverse order and check for
proper operation.

2. Remove bowl lift assembly as outlined under

BOWL LIFT ASSEMBLY.

Page 31 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - BASE

BASE
WARNING: DISCONNECT THE
ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

1. Remove PEDESTAL COVER.

2. Pull terminal block cover from motor drive to
disengage snap catch then remove cover.

6. Remove base from pedestal.

3. Disconnect input voltage lead wires from motor

drive terminals L1/L, L2/N and GND.

7. Reassemble in reverse order. Tighten bolts in

an alternating pattern to 372-465 in*lb of torque.
8. Check for proper operation.

4. At the joint between base and pedestal, cut

through paint with a sharp knife to prevent paint
damage.
5. Place mixer on its back to access motor drive
cover underneath the base then remove cover.

F25176 (May 2005) Page 32 of 56

 HL120 AND HL200 LEGACY MIXERS - BOWL SUPPORT

BOWL SUPPORT
WARNING: DISCONNECT THE
ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

1. Remove PEDESTAL COVER.

2. Disconnect bowl switch at 2 pin connector.

A. To remove, lift motor drive assembly up

into the pedestal then tilt the bottom of the
assembly out to clear pedestal opening.
7. Remove bottom mounting screw from right side
slideway.

3. Remove bowl guard cage, agitator and bowl.

4. Remove bowl switch mounting plate and apron
from pedestal.

NOTE: If paint fills the joint between the slideway

and pedestal, cut through paint at the joint with a
sharp knife to prevent paint damage.
8. Lower bowl support then remove stop nut,
washers and spring from bowl lift rod.

5. Raise bowl support to move bowl lift rod away

from motor drive mounting bracket for removal
clearance.
6. Remove bolts securing motor drive mounting
bracket to pedestal.

Page 33 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - BOWL LIFT ASSEMBLY

10. Remove old grease from slideways and mating

surfaces of bowl support.
11. Apply light coat of Lubriplate 630-AA to mating
9. Remove right side slideway then remove bowl surfaces of slideways.
support.
12. Reassemble in reverse order. Tighten slideway
mounting screws to 65 in*lb of torque.
13. Perform BOWL LIFT HANDLE ADJUSTMENT
as outlined under SERVICE PROCEDURES
AND ADJUSTMENTS.

BOWL LIFT ASSEMBLY

WARNING: DISCONNECT THE
ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT /
TAGOUT PROCEDURES.

REMOVAL AND REPLACEMENT

1. Remove bowl guard cage, agitator and bowl.
2. Remove TOP COVER.
3. Remove MOTOR.
4. Drive spirol pin from bowl lift arm.

5. Pull handle out of pedestal then remove two

bushings.

F25176 (May 2005) Page 34 of 56

 HL120 AND HL200 LEGACY MIXERS - BOWL LIFT ASSEMBLY

NOTE: When installing, press bushings into the

opening until flush.

8. Reassemble in reverse order.

9. Perform BOWL LIFT HANDLE ADJUSTMENT.

BOWL LIFT HANDLE

ADJUSTMENT
NOTE: The bowl lift handle is in the up position when
bowl is down. To raise the bowl, pull the bowl lift
handle down. When the bowl support stops against
the pedestal, the spring on the bowl lift rod is
compressed to exert spring tension on the bowl lift
arm and hold the bowl in position.

TOP VIEW SHOWN

6. Remove cotter pin securing bowl lift rod to bowl
lift arm.
7. Lift bowl support and remove stop nut, washers
and spring from bowl lift rod.

REAR VIEW SHOWN

1. Raise bowl. Verify bowl stays in the up position.

A. If force required is not to difficult for the
operator and bowl stays in the up position,
bowl is adjusted properly.

Page 35 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - BOWL TO BEATER CLEARANCE ADJUSTMENT
B. If adjustment is required, continue with A. To increase lift handle force, turn nut
procedure. clockwise approximately 1/2 turn. To
decrease lift handle force, turn nut
2. Verify BOWL TO BEATER CLEARANCE
counterclockwise approximately 1/2 turn.
ADJUSTMENT before adjusting bowl lift arm.
B. Verify bowl lift arm operation and repeat
3. Remove PEDESTAL COVER.
the adjustment as necessary.
4. Raise bowl to access the bowl lift rod stop nut.

BOWL TO BEATER CLEARANCE ADJUSTMENT

A. If adjustment is required, continue with
WARNING: DISCONNECT THE
procedure.
ELECTRICAL POWER TO THE
MACHINE AND FOLLOW LOCKOUT / 2. Remove beater, unlock bowl and swing out of
TAGOUT PROCEDURES. way.
3. Remove bowl switch mounting plate and apron
from pedestal.
NOTE: Set the bowl to beater clearance using B
beater.
1. Verify bowl to beater clearance is between
0.054" to 0.115" (allowable tolerance).

F25176 (May 2005) Page 36 of 56

 HL120 AND HL200 LEGACY MIXERS - BOWL TO BEATER CLEARANCE ADJUSTMENT
4. Adjust each bowl height screw equally to obtain A. Turn screw clockwise to increase or
the correct bowl to beater clearance. counterclockwise to decreases the
clearance. Each half turn of the set screw
equals approximately 0.025" of travel.
B. Swing bowl into locked position and install
beater.
C. Check bowl to beater clearance for correct
dimension.
D. Repeat the adjustment as necessary until
the correct bowl to beater clearance is
achieved.
5. Install apron.
6. Check for proper operation.

Page 37 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - ELECTRICAL OPERATION

ELECTRICAL OPERATION
COMPONENT FUNCTION
Motor Drive . . . . . . . . . . . . . . . . . . Supplies power to 1MTR motor thru 1CR contacts, stores mixing time for
each speed setting and controls motor speed. Removes power from control
circuit thru N.C. timer ready contacts 30 B/C when mix time expires and
sounds buzzer (countdown mode only). Monitors current, voltage, frequency
and temperature during operation. Removes power from motor and displays
alarm code on timer board if value exceeds the alarm setting.

1MTR Motor . . . . . . . . . . . . . . . . . Turns transmission to mix product.

Timer Board . . . . . . . . . . . . . . . . . Provides remote motor drive control and operator interface. Displays mix
time and alarm codes. Includes: 1PB start switch, 2PB stop switch, time
adjustment potentiometer, 1K relay and buzzer.

Recipe Timer Board . . . . . . . . . . . Provides the same control functions as the timer board but includes a
programing option for the operator to store and retrieve up to four recipes with
five steps each (various mix speeds & times). Includes: 3PB recipe mode
switch, 4PB standard mode switch and 2K relay.

1PB Start Switch . . . . . . . . . . . . . N.O. - Provides initial power to control circuit (momentary on).

2PB Stop Switch . . . . . . . . . . . . . . N.C. - Removes power from control circuit (momentary off).

Time Adjustment
Potentiometer . . . . . . . . . . . . . . . . Sets mix time from 00:10 seconds to 15:00 minutes (countdown mode only)
or selects Hold Mode (continuous mixing with count up timing).

Buzzer . . . . . . . . . . . . . . . . . . . . . . Signals end of mix time (countdown mode only) or signals 15:00 minutes of
continuous mix time has elapsed (count up mode only). Buzzer sounds for
one second then stops.

Speed Selector
Switch . . . . . . . . . . . . . . . . . . . . . . Sets agitator speed; or recipe number 1 thru 4 (recipe timer board only).

1CR Control Relay . . . . . . . . . . . . Removes power from 1MTR motor when relay coil is de-energized by motor
drive timer ready contacts 30 B/C (mix time expires or alarm), 2PB stop
switch, 1LS bowl guard switch or 2LS bowl switch.

1LS Bowl Guard Switch . . . . . . . N.O. - Ensures bowl guard covers mixing bowl (reed switch closed) before
mixer operation can begin.

2LS Bowl Switch . . . . . . . . . . . . . . N.O. - Ensures bowl is raised into mixing position (reed switch closed)
before mixer operation can begin.

F25176 (May 2005) Page 38 of 56

 HL120 AND HL200 LEGACY MIXERS - ELECTRICAL OPERATION

COMPONENT LOCATION

MIXER WITH STANDARD TIMER BOARD - HL200 SHOWN

REAR VIEW SHOWN RIGHT SIDE VIEW SHOWN

Page 39 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - ELECTRICAL OPERATION

MOTOR DRIVE LAYOUT

F25176 (May 2005) Page 40 of 56

 HL120 AND HL200 LEGACY MIXERS - ELECTRICAL OPERATION

TIMER BOARD LAYOUT

Page 41 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - ELECTRICAL OPERATION

SEQUENCE OF OPERATION
Mixer - Standard Timer Board
Refer to schematic diagram AI1644 for the electrical sequence of operation.
NOTE: The position of the time knob selects timer mode (countdown or count up). Set mix time between 00:10
seconds and 15:00 minutes, press 1PB start switch and timer counts down to zero then stops.
Rotate the time knob CCW until timer displays Hold and enters count up mode. Press 1PB start switch and the
timer counts up continuously until 2PB stop switch is pressed.
1. Conditions.
A. Mixer connected to correct supply voltage and is properly grounded.
1) Motor drive energized and self check performed.
2) Motor drive passes self check and displays mix time or Hold.
NOTE: The mix time will be the last time setting used for the speed selection (stir, speed 1, speed 2,
speed 3).
3) Motor drive PLC provides 24VDC to control circuit.
4) Motor drive timer ready N.C. contacts 30 B/C provide the common to control circuit (common =
0VDC).
B. 1PB start switch N.O. contacts open.
1) 1K N.O. latching circuit contacts open.
2) 1K N.O. run contacts open.
C. 2PB stop switch N.C. contacts closed.
D. 1CR relay N.O. contacts 8/6 & 4/2 open.
E. 1LS bowl guard switch open.
1) Wire cage of bowl guard open.
F. 2LS bowl switch open.
1) Bowl down and swung out.
2. Bowl placed on support as instructed in operator manual.
3. Bowl swung in, raised to mix position and locked.
A. 2LS bowl switch closed.
4. Wire cage of bowl guard closed.
A. 1LS Bowl guard switch closed.
5. Set time and speed.
6. 1PB start switch operated (closed).
A. 1K relay coil initially energized thru 2PB stop switch and 1LS bowl switch.
1) 1K run contacts close and provide the common signal (0VDC) to motor drive FWD.
2) When 1PB start switch is released, 1K relay coil remains energized thru 1K latching circuit contacts.
B. 1CR relay coil energized and 1CR contacts 8/6 & 4/2 close.
7. With the common signal (0VDC) present at FWD, motor drive controls and monitors mixer operation.
A. Motor drive activates U, V, & W 3 phase voltage output to 1M motor.
NOTE: The motor drive varies the frequency and voltage output depending on speed setting and mix load.
B. Speed selector switch routes the motor drives internal voltage signals of 0VDC or 24VDC to motor drive
X1 & X2.
1) Motor drive evaluates the voltage signals at X1 & X2 and selects the speed.

F25176 (May 2005) Page 42 of 56

 HL120 AND HL200 LEGACY MIXERS - ELECTRICAL OPERATION
C. 1M motor is energized thru 1CR contacts.
D. Timer starts (countdown or count up).
1) Depending on time knob position, the time adjustment potentiometer provides 0VDC to 10VDC from
J-6 to motor drive 12.
8. Motor remains energized until one of the following occurs.
A. 2PB stop switch opened.
B. 1LS bowl guard switch opened.
C. 2LS Bowl switch opened.
D. Timer reaches 00:00.
9. When 2PB stop switch is opened; or bowl guard is opened; or bowl is unlocked or lowered.
A. 1CR relay coil de-energized and 1CR 8/6 & 4/2 contacts open.
1) Power removed from 1M motor.
B. 1K relay coil de-energized and 1K latching circuit contacts open.
1) 1K run contacts open and remove common signal (0VDC) from motor drive FWD.
With signal removed from FWD, motor drive stops mixer operation.
2) Motor drive de-activates U, V, & W 3 phase voltage output.
3) Motor drive timer ready contacts 30 B/C open for 1 second to remove common signal (0VDC) from
control circuit and then re-close.
4) Remaining mix time is shown in display.
10. When timer reaches 00:00 minutes (countdown mode only).
A. Motor drive timer ready contacts 30 B/C open for 1 second to remove common signal (0VDC) from
control circuit and then re-close.
B. 1CR relay coil is de-energized and 1CR 8/6 & 4/2 contacts open.
1) Power is removed from 1M motor.
C. 1K relay coil de-energized and 1K latching circuit contacts open.
1) 1K run contacts open and remove common signal (0VDC) from motor drive FWD.
With signal removed from FWD, motor drive stops mixer operation.
2) Motor drive de-activates U, V, & W 3 phase voltage output.
3) Motor drive activates Y1 and provides the common for 1 second to energize buzzer (buzzer
sounds) then turns off.
NOTE: The common from Y1 is provided thru the electronic control circuit of the motor drive and the
external jumper connection between Y1E and CM.
4) Mix time shown in display.
D. Mixer is ready for next time and speed operation or bowl removal.
11. When timer reaches 15:00 minutes (count up mode only).
A. Motor drive activates Y1 and provides the common for 1 second to energize buzzer (buzzer sounds)
then turns off.
B. Timer resets to 00:00. Timer and mixer operation continue until 2PB stop switch is pressed or power is
removed from mixer.

Page 43 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - ELECTRICAL OPERATION

SCHEMATIC DIAGRAMS
Mixer - Standard Timer Board

F25176 (May 2005) Page 44 of 56

 HL120 AND HL200 LEGACY MIXERS - ELECTRICAL OPERATION
Mixer - Recipe Timer Board

Page 45 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - ELECTRICAL OPERATION

WIRING DIAGRAMS
Mixer - Standard Timer Board

F25176 (May 2005) Page 46 of 56

 HL120 AND HL200 LEGACY MIXERS - ELECTRICAL OPERATION
Mixer - Recipe Timer Board

Page 47 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - TROUBLESHOOTING

TROUBLESHOOTING
QUICK REFERENCE FLOW CHART

F25176 (May 2005) Page 48 of 56

 HL120 AND HL200 LEGACY MIXERS - TROUBLESHOOTING
NOTE: If ALARM code is displayed on timer board, refer to ALARM CODES for complete description.

GENERAL - ALL MODELS

SYMPTOM POSSIBLE CAUSE
1. No voltage to machine.
2. Timer board malfunction.
Mixer will not run (no timer board display).
3. Wiring harness connections loose or malfunction.
4. Motor drive malfunction.
1. 1LS bowl guard switch open or malfunction.
Verify magnet in place on bowl guard and bowl
guard switch operation.
2. 2LS bowl switch open or malfunction. Verify
magnet in place on bowl (rear) and bowl switch
operation.
3. Timer board malfunction. 1K run contacts are
Mixer will not run (timer board display on). open (no input signal to motor drive FWD
terminal); 1PB start switch or 2PB stop switch
malfunction.
4. 1CR control relay malfunction.
5. Motor drive malfunction (timer ready contacts 30
B/C are open).
6. Motor malfunction.
7. Wiring harness connections loose or malfunction.
1. 1CR control relay malfunction.
2. Wiring harness connections loose or malfunction.
Mixer will not run, but timer board counts up/down 3. Timer board malfunction.
when start button is pushed. 4. Motor drive malfunction (timer ready contacts 30
B/C are open).
5. Motor malfunction.
Mixer runs, but stops when 1PB start switch is 1. Timer board malfunction (1K latching contacts not
released. closing).
Mixer runs continuously, but will stop when 2PB stop 1. Timer board malfunction (1PB start switch
switch is held IN, or bowl guard is opened, or bowl is momentary contacts not opening; or 1K latching
lowered. contacts not opening).
1. Supply voltage out of tolerance.
2. 1CR control relay malfunction.
Mixer motor hums and does not run. 3. Motor drive malfunction.
4. Motor malfunction.
5. Transmission malfunction.
6. Batch size too large. See REFERENCE
MATERIAL under GENERAL.
1. Supply voltage out of tolerance.
2. Batch size too large. See REFERENCE
MATERIAL under GENERAL.
Mixer shuts off during operation. 3. Wiring incorrect from motor drive to motor.
4. Motor overheated or malfunction.
5. Motor drive overheated or malfunction.
6. Timer board malfunction.
7. 2LS bowl switch open or malfunction.
8. 1LS bowl guard switch open or malfunction.

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 HL120 AND HL200 LEGACY MIXERS - TROUBLESHOOTING

GENERAL - ALL MODELS

SYMPTOM POSSIBLE CAUSE
1. Supply voltage out of tolerance.
2. Batch size too large. See REFERENCE
MATERIAL under GENERAL.
Mixer lacks power.
3. Wiring incorrect from motor drive to motor.
4. Motor drive malfunction.
5. Motor malfunction.
6. Transmission malfunction.
1. Wiring incorrect from motor drive to motor.
Mixer motor runs backwards.
2. Motor drive malfunction.
1. Motor malfunction.
2. Transmission gears worn (improperly meshing),
low on grease or damaged.
3. Bevel gear assembly or planetary shaft bevel gear
worn (improperly meshing) or damaged.
Mixer noisy. 4. Internal gear and beater pinion of planetary are
worn (improperly meshing) or low on grease.
5. Worn bearings (agitator shaft, planetary shaft or
worm wheel shaft).
6. Wiring incorrect from motor drive to motor.
7. Motor drive malfunction.
1. Key sheared at:
A. Worm on motor shaft.
B. Worm wheel shaft.
Mixer runs, but planetary does not rotate.
C. Middle key on planetary shaft.
D. Lower key on planetary shaft.
2. Planetary or worm wheel shaft broken.
1. Upper key sheared on planetary shaft.
Mixer planetary operates, but attachment hub does not
rotate. 2. Bevel gear assembly or planetary shaft bevel gear
worn (improperly meshing) or damaged.
Agitator will not turn. 1. Key sheared at beater pinion on agitator shaft.
1. Bowl to beater clearance set incorrectly.
2. Batch recipe incorrect. See REFERENCE
Not mixing ingredients at bottom of bowl.
MATERIAL under GENERAL.
3. Incorrect agitator for recipe.
1. Speed selector switch malfunction.
2. Motor drive X1, X2, X3 or CM terminal
connections loose, wired incorrectly or wiring
Mixer appears to run in wrong speed. harness malfunction.
3. Motor drive malfunction.
4. Motor malfunction.
1. Speed selector switch malfunction.
Mixer runs in one speed only. 2. Motor drive X1, X2, X3 or CM terminal
connections loose, wired incorrectly or wiring
harness malfunction.
(Changing speed selector switch has no affect) 3. Motor drive malfunction.
4. Motor malfunction.

F25176 (May 2005) Page 50 of 56

 HL120 AND HL200 LEGACY MIXERS - TROUBLESHOOTING

GENERAL - ALL MODELS

SYMPTOM POSSIBLE CAUSE
Timer board problems:
Can not adjust time. 1. Timer board malfunction (time adjustment
Can not select Hold Mode (continuous mixing potentiometer; or other problems with the board).
with count up timing). 2. Wiring harness connections from motor drive
Timer display does not count up. RS485 to timer board are disconnected or
Timer display does not count down. malfunctioning.
Timer display blank. 3. Motor drive malfunction (timer ready contacts 30
B/C are not opening for 1 second at the end of
Segment missing from timer display. timed cycle.
Mixer will not shut off at end of timed cycle.
Grease leaking from planetary. 1. Spacer o-ring on planetary shaft.
Grease leaking from attachment hub. 1. Quad ring in attachment hub.
NOTE: The motor drive constantly monitors its operation while the mixer is running. If an alarm occurs during
mixer operation, the motor drive recognizes a fault condition and immediately tries to reset the fault twice within
0.5 second intervals. If mixer operation continues, the automatic reset was successful. If the alarm was not reset,
the motor drive enters Alarm Mode and displays a 3-digit alarm code that corresponds to the fault. The mixer will
not operate until the alarm is cleared. To manually reset, cycle power to mixer. Wait till display goes out then
reconnect power.

ALARM CODES
Alarm
Fault Description Possible Causes Suggested Actions
Code
OC1 Over current 1. Low supply voltage. 1. Check supply voltage to mixer.
2. Momentary power 2. Cycle power to mixer. Wait till display
OC2 (Protects motor drive) interruption. goes out then reconnect power.
3. Batch size too large. 3. Reduce batch size. See REFERENCE
OC3 MATERIAL under GENERAL.
4. Motor drive terminals U, V 4. Check motor lead wire connections.
or W short-circuited or 5. Check motor resistance.
grounded. 6. Check resistance between motor drive
terminals U, V & W.
OU1 Over voltage 1. High supply voltage. 1. Check supply voltage to mixer.

OU2 (DC Bus voltage

$373V)
OU3
LU Under voltage 1. Low supply voltage. 1. Check supply voltage to mixer. Leave
2. Momentary power DMM connected and check for sudden
(DC Bus voltage interruption. drops in supply voltage when mixer is
3. Motor drive malfunction. turned ON (under load) along with other
# 255V) equipment on the same line.
2. Cycle power to mixer. Wait till display
goes out then reconnect power.
3. Check DC bus circuit voltage at
terminals P(+) & N (-). If voltage reading
is consistently low and supply voltage is
within tolerance, replace motor drive.

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 HL120 AND HL200 LEGACY MIXERS - TROUBLESHOOTING

ALARM CODES
Alarm
Fault Description Possible Causes Suggested Actions
Code
OPL Output phase loss to 1. Lead wire or connection 1. Check motor lead wire connections for
motor. malfunction to motor. tightness and continuity. If connections
2. Open circuit in motor are loose then tighten. If a problem is
windings. found with the lead wires from motor
3. Single phase motor drive to motor, replace the
installed; or motor not wired malfunctioning component (wiring
for 3 phase. harness; or motor).
2. Check motor resistance.
3. Motor drive requires a 3 phase AC
motor. Verify this type of motor is
installed and is wired for 3 phase.
4. 1CR control relay 4. Check for 24VDC at 1CR relay coil. If
malfunction. voltage is present but 1CR contacts 6/8
or 2/4 are not closing, replace 1CR
control relay. If 24VDC is not present,
check voltage at motor drive terminals
30C to PLC and verify 1LS bowl switch
and 2LS bowl guard switch are closed.
If a problem is found with 1LS, 2LS or
motor drive, replace the malfunctioning
component.
5. Motor drive malfunction (no 5. Replace motor drive.
output voltage; or output
voltage phase lost).
OH1 Over heating at heat 1. Motor drive heat sink 1. Disconnect power to mixer and allow
sink. temperature above 194/F. motor drive to cool.
2. Check bottom cover vent for clogging.
(Protects motor drive) Check motor drive heat sink fins for
clogging. Remove debris.
3. Reduce room ambient temperature; or
move mixer to a cooler location (away
from heat sources).
4. If over heating occurs repeatedly,
2. Motor drive malfunction.
replace motor drive.
OL1 Electronic thermal 1. Mixing in Stir speed. 1. Select Speed 1 or Speed 2 for mixing.
overload relay 2. Batch size too large. 2. Reduce batch size. See REFERENCE
tripped. 3. Low supply voltage causing MATERIAL under GENERAL.
low motor torque. 3. Check supply voltage to mixer.
(Protects motor )
4. Motor malfunction. 4. Check motor resistance.

5. Motor drive malfunction. 5. Replace motor drive.

OLU Motor drive over 1. Batch size too large. 1. Reduce batch size. See REFERENCE
loaded. 2. Motor drive ambient MATERIAL under GENERAL.
temperature above 122/F. 2. Check bottom vent cover for clogging.
(Protects motor drive) Check motor drive heat sink fins for
clogging. Remove debris.
3. Reduce room ambient temperature; or
move mixer to a cooler location (away
from heat sources).

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 HL120 AND HL200 LEGACY MIXERS - TROUBLESHOOTING

ALARM CODES
Alarm
Fault Description Possible Causes Suggested Actions
Code
Er1 Memory error. 1. Momentary power 1. Cycle power to mixer. Wait till display
interruption or power loss goes out then reconnect power. If this
while motor drive was does not clear the alarm code, replace
storing data. motor drive.
Er2 Timer board 1. RS485 wiring connections 1. Check plugs for proper insertion into
communication error. loose, disconnected or sockets (RJ45 and 16 pin).
malfunctioning. 2. Check RS485 lead wire connections
J1-1 thru J1-4 for tightness and proper
insertion into 16 pin sockets and plugs
from motor drive to timer board. If no
continuity, replace the malfunctioning
harness.
3. Timer board malfunction. 3. Replace timer board (if harness ok).
4. Motor drive malfunction. 4. Replace motor drive (if timer board and
harness ok).
Er3 CPU error. 1. Motor drive malfunction. 1. Cycle power to mixer. Wait till display
goes out then reconnect power. If this
does not clear the alarm code, replace
motor drive.
ErF Data save error 1. Momentary power 1. Cycle power to mixer. Wait till display
during undervoltage. interruption or power loss goes out then reconnect power. If this
while motor drive was does not clear the alarm code, replace
storing data. motor drive.

Page 53 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY - INDEX

INDEX
-ABC- Component Function . . . . . . . . . . . . . . . . . . . . . 38
Attachment Hub . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Internal Resistance Test . . . . . . . . . . . . . . . . . . 13
Bevel Gears Meshing Adjustment . . . . . . . . . . . 29 Motor Drive Layout . . . . . . . . . . . . . . . . . . . . . . . 40
Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Motor Drive Torque Values . . . . . . . . . . . . . . . . . 4
Bowl Guard Assembly . . . . . . . . . . . . . . . . . . . . . . 6 Removal and Replacement . . . . . . . . . . . . . . . . 11
Bowl Guard Switch . . . . . . . . . . . . . . . . . . . . . . . 6 -PQR-
Drip Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Pedestal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Removal and Replacement . . . . . . . . . . . . . . . . . 6 Planetary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Wire Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Assembly and Installation . . . . . . . . . . . . . . . . . 17
Bowl Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . 34 Internal Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Bowl Lift Handle Adjustment . . . . . . . . . . . . . . . 35 Removal and Disassembly . . . . . . . . . . . . . . . . 16
Removal and Replacement . . . . . . . . . . . . . . . . 34 Reference Material . . . . . . . . . . . . . . . . . . . . . . . . . 3
Bowl Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 -STU-
Slideway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . 44
Bowl Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Sequence of Operation . . . . . . . . . . . . . . . . . . . . 42
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Component Function . . . . . . . . . . . . . . . . . . . . . 38 Bowl Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Motor Drive Torque . . . . . . . . . . . . . . . . . . . . . . . 4
Bowl to Beater Clearance . . . . . . . . . . . . . . . . . . 36 Operating Speeds and Rpm . . . . . . . . . . . . . . . . 3
Bowl Height Screw . . . . . . . . . . . . . . . . . . . . . . 37 Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Condensed Spare Parts List . . . . . . . . . . . . . . . . 56 Speed Selector Switch . . . . . . . . . . . . . . . . . . . . . 10
Control Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Component Function . . . . . . . . . . . . . . . . . . . . . 38
Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Removal and Replacement . . . . . . . . . . . . . . . . 10
Pedestal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Speed Select Switch Test . . . . . . . . . . . . . . . . . 10
Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Timer Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
-DEF- Component Function . . . . . . . . . . . . . . . . . . . . . 38
Electrical Operation . . . . . . . . . . . . . . . . . . . . . . . 38 Timer Board Layout . . . . . . . . . . . . . . . . . . . . . . 41
Component Function . . . . . . . . . . . . . . . . . . . . . 38 Timer Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Component Location . . . . . . . . . . . . . . . . . . . . . 39 Timer Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Motor Drive Layout . . . . . . . . . . . . . . . . . . . . . . . 40 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . 44 Transmission / Attachment Hub . . . . . . . . . . . . . . 20
Sequence of Operation . . . . . . . . . . . . . . . . . . . 42 Assembly and Installation . . . . . . . . . . . . . . . . . 23
Timer Board Layout . . . . . . . . . . . . . . . . . . . . . . 41 Bevel Gears Meshing Adjustment . . . . . . . . . . . 29
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . 46 Quad O-Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
-GHI- Removal and Disassembly . . . . . . . . . . . . . . . . 20
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Transmission Case . . . . . . . . . . . . . . . . . . . . . . . . 30
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 48
-JKL- Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 General - All Models . . . . . . . . . . . . . . . . . . . . . 49
-MNO- Quick Reference Flow Chart . . . . . . . . . . . . . . . 48
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 -VWXYZ-
Component Function . . . . . . . . . . . . . . . . . . . . . 38 Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Motor Current . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Motor Winding Resistance . . . . . . . . . . . . . . . . . 15
Removal and Replacement . . . . . . . . . . . . . . . . 14
Motor Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Bus Voltage Bleed down . . . . . . . . . . . . . . . . . . 12
Bus Voltage Test . . . . . . . . . . . . . . . . . . . . . . . . 13

F25176 (May 2005) Page 54 of 56

HL120 AND HL200 LEGACY MIXERS

-NOTES-

Page 55 of 56 F25176 (May 2005)

 HL120 AND HL200 LEGACY MIXERS - CONDENSED SPARE PARTS LIST

CONDENSED SPARE PARTS LIST

HL120 AND HL200 LEGACY MIXERS

Part No. Description
23482 Seal, Grease
87711-352 Switch, Reed
87714-67-1 Relay
114695 Seal, Oil
874809 Knob
874816 Carrier
874816-2 Carrier, Slotted
874831 Switch, Speed Selector
874847 Housing, Magnet
874886 Holder, Lower
874887 Holder, Upper
874875 Magnet, Disc
874883 PCB, Timer (Std. Timer Board)
OR 001-3 Quad Ring

F25176 (May 2005) Printed in U.S.A.