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Flywheel Inspect

The document provides maintenance guidelines for the 769D Off-Highway Truck powered by the 3408E engine, focusing on testing and adjusting the flywheel. It outlines procedures for checking face and bore runout, specifying maximum permissible values for both measurements. Proper installation and measurement techniques using a dial indicator are emphasized to ensure accurate results.

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0% found this document useful (0 votes)
127 views3 pages

Flywheel Inspect

The document provides maintenance guidelines for the 769D Off-Highway Truck powered by the 3408E engine, focusing on testing and adjusting the flywheel. It outlines procedures for checking face and bore runout, specifying maximum permissible values for both measurements. Proper installation and measurement techniques using a dial indicator are emphasized to ensure accurate results.

Uploaded by

aras ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

۲۰۱٥/۹/٦ 769D Off­Highway Truck BBB00001­UP (MACHINE) POWERED BY 3408E Engine(SEBP3399 ­ 66) ­ Systems & Components

Previous Screen
Welcome: k66lmrh
Product: TRUCK
Model: 769D TRUCK BBB00599
Configuration: 769D Off­Highway Truck BBB00001­UP (MACHINE)
POWERED BY 3408E Engine

Testing and Adjusting


3408E and 3412E Engines for Caterpillar Built Machines
Media Number ­SENR1018­16 Publication Date ­01/06/2013 Date Updated ­17/06/2013

i02630856

Flywheel ­ Inspect
SMCS ­ 1156­040

Face Runout (Axial Eccentricity) of the Flywheel


Table 1
Tools Needed Quantity

8T­5096 Dial Indicator Gp 1

Illustration 1 g00812156
Checking face runout of the flywheel

1. Refer to Illustration 1 and install the dial indicator. Always put a force on the crankshaft in the
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۲۰۱٥/۹/٦ 769D Off­Highway Truck BBB00001­UP (MACHINE) POWERED BY 3408E Engine(SEBP3399 ­ 66) ­ Systems & Components

same direction before the dial indicator is read. This will remove any crankshaft end clearance.

2. Set the dial indicator to read 0.0 mm (0.00 inch).

3. Turn the flywheel at intervals of 90 degrees and read the dial indicator.

4. Take the measurements at all four points. The difference between the lower measurements and
the higher measurements that are performed at all four points must not be more than 0.15 mm
(0.006 inch), which is the maximum permissible face runout (axial eccentricity) of the flywheel.

Bore Runout (Radial Eccentricity) of the Flywheel


Table 2
Tools Needed Quantity

8T­5096 Dial Indicator Gp 1

Illustration 2 g00812155
Checking bore runout of the flywheel

1. Install 7H­1942 Dial Indicator . Make an adjustment of 7H­1940 Universal Attachment so the
dial indicator makes contact on the flywheel.

2. Set the dial indicator to read 0.0 mm (0.00 inch).

3. Turn the flywheel at intervals of 90 degrees and read the dial indicator.

4. Take the measurements at all four points. The difference between the lower measurements and
the higher measurements that are performed at all four points must not be more than the
following values for the maximum permissible bore runout (radial eccentricity) of the flywheel.

Maximum flywheel bore runout ... 0.15 mm (0.006 inch)

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۲۰۱٥/۹/٦ 769D Off­Highway Truck BBB00001­UP (MACHINE) POWERED BY 3408E Engine(SEBP3399 ­ 66) ­ Systems & Components

Illustration 3 g00286058
Checking the flywheel clutch pilot bearing bore

5. To find the runout (eccentricity) of the pilot bearing bore, use the preceding procedure.

6. The runout (eccentricity) of the bore for the pilot bearing in the flywheel must not exceed the
following value:

Maximum runout of the bore for the pilot bearing in the flywheel ... 0.13 mm (0.005 inch)

Copyright 1993 ­ 2015 Caterpillar Inc. Sun Sep 06 2015 14:16:37 GMT+0300 (Arabic Standard Time)
All Rights Reserved.
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