ME 5th-6th Sem Syllabus
ME 5th-6th Sem Syllabus
2021-22
Fifth Semester
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CO 3 Strengthening of self-reflection.
Module 1: Course Introduction - Need, Basic Guidelines, Content and Process for Value
Education
1. Purpose and motivation for the course, recapitulation from Universal Human Values-I
2. Self-Exploration–what is it? - Its content and process; ‘Natural
Acceptance’ and Experiential Validation- as the process for self-exploration
3. Continuous Happiness and Prosperity- A look at basic Human Aspirations
4. Right understanding, Relationship and Physical Facility- the basic requirements for
fulfilment of aspirations of every human being with their correct priority
5. Understanding Happiness and Prosperity correctly- A critical appraisal of the current
scenario
6. Method to fulfil the above human aspirations: understanding and living in
harmony at various levels.
Include practice sessions to discuss natural acceptance in human being as the innate acceptance
for living with responsibility (living in relationship, harmony and co-existence) rather than as
arbitrariness in choice based on liking-disliking
Include practice sessions to discuss the role others have played in making material goods
available to me. Identifying from one’s own life. Differentiate between prosperity and
accumulation. Discuss program for ensuring health vs dealing with disease
Include practice sessions to reflect on relationships in family, hostel and institute as extended
family, real life examples, teacher-student relationship, goal of education etc. Gratitude as a
universal value in relationships. Discuss with scenarios. Elicit examples from students’ lives
identify and develop appropriate technologies and management patterns for above
production systems.
5. Case studies of typical holistic technologies, management models and production
systems
6. Strategy for transition from the present state to Universal Human Order: a. At the
level of individual: as socially and ecologically responsible engineers, technologists
and managers b. At the level of society: as mutually enriching institutions and
organizations
7. Sum up.
Include practice Exercises and Case Studies will be taken up in Practice (tutorial) Sessions
eg. to discuss the conduct as an engineer or scientist etc.
READINGS:
Text Book
1. Human Values and Professional Ethics by R R Gaur, R Sangal, G P Bagaria, Excel
Books, New Delhi, 2010
Reference Books
1. Jeevan Vidya: Ek Parichaya, A Nagaraj, Jeevan Vidya Prakashan, Amarkantak, 1999.
2. Human Values, A.N. Tripathi, New Age Intl. Publishers, New Delhi, 2004.
3. The Story of Stuff (Book).
4. The Story of My Experiments with Truth - by Mohandas Karamchand Gandhi
5. Small is Beautiful - E. F Schumacher.
6. Slow is Beautiful - Cecile Andrews
7. Economy of Permanence - J CKumarappa
8. Bharat Mein Angreji Raj - PanditSunderlal
9. Rediscovering India - by Dharampal
10. Hind Swaraj or Indian Home Rule - by Mohandas K. Gandhi
11. India Wins Freedom - Maulana Abdul Kalam Azad
12. Vivekananda - Romain Rolland (English)
13. Gandhi - Romain Rolland (English)
MODE OF CONDUCT
Lecture hours are to be used for lecture/practice sessions.
Lectures hours are to be used for interactive discussion, placing the proposals about the topics
at hand and motivating students to reflect, explore and verify them.
Practice hours are to be used for practice sessions.
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While analysing and discussing the topic, the faculty mentor’s role is in pointing to essential
elements to help in sorting them out from the surface elements. In other words, help the
students explore the important or critical elements.
In the discussions, particularly during practice sessions, the mentor encourages the student to
connect with one’s own self and do self-observation, self-reflection and self-exploration.
Scenarios may be used to initiate discussion. The student is encouraged to take up” ordinary”
situations rather than” extra-ordinary” situations. Such observations and their analyses are
shared and discussed with other students and faculty mentor, in a group sitting.
Practice experiments are important for the course. The difference is that the laboratory is
everyday life, and practical are how you behave and work in real life. Depending on the nature
of topics, worksheets, home assignment and/or activity are included. The practice sessions
would also provide support to a student in performing actions commensurate to his/her beliefs.
It is intended that this would lead to development of commitment, namely behaving and
working based on basic human values.
It is recommended that this content be placed before the student as it is, in the form of a basic
foundation course, without including anything else or excluding any part of this content.
Additional content may be offered in separate, higher courses.
This course is to be taught by faculty from every teaching department, including HSS faculty.
Teacher preparation with a minimum exposure to at least one 8-day FDP on Universal Human
Values is deemed essential.
ASSESSMENT:
This is a compulsory credit course. The assessment is to provide a fair state of development of
the student, so participation in classroom discussions, self-assessment, peer assessment etc. will
be used in evaluation.
Example:
Assessment by
faculty mentor: 5 marks
Self-assessment: 5 marks
Assessment by peers: 5 marks
Socially relevant project/Group Activities/Assignments: 10 marks
Semester End Examination: 75 marks
The overall pass percentage is 40%. In case the student fails, he/she must repeat the course.
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UNIT-IV
Heat exchangers: Types of heat exchangers; overall heat transfer coefficient, fouling factor, analysis
and design of heat exchangers using logarithmic mean temperature difference, and NTU method,
effectiveness of heat exchangers, multipass heat exchangers, applications of heat exchangers.
Text books:
1. Fundamentals of Heat and Mass transfer – Frank P. Incropera, David P. Dewitt, T.L. Bergman
and A.S. Lavine, Sixth Edition, Wiley Publications, 2007.
2. Heat Transfer: A Practical Approach - Yunus A Cengel, McGraw Hill, 2002.
3. Heat and Mass Transfer – P.K. Nag, Tata McGraw Hill.
4. Heat Transfer – J.P. Holman, Eighth Edition, McGraw Hill, 1997.
Reference books:
5. Heat Transfer – A. Bejan, John Wiley, 1993.
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Note: The paper setter will set the paper as per the question paper template provided.
Text Books:
1. Fundamentals of modern manufacturing: materials processing and systems by Mikell P. Grover,
John Wiley and Sons.
2. Materials and processes in manufacturing by J.T. Black and R.A. Kohser, John Wiley and Sons.
3. Production Technology by R. K. Jain, Khanna Publishers.
4. Machine Tools by R. Kesavan & B. Vijaya Ramnath, Laxmi Publications.
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Reference Books:
1. Principles of Machine Tools by G.C. Sen & A. Bhattacharya, Tata McGraw Hill, New Delhi
2. Manufacturing Engg. & Tech by S. KalpakJian and S.R. Schmid, Pearsons.
3. Modern Machining Processes by P.C. Pandey & H.S. Shan, T.M.H. Company, New Delhi
4. Production Engineering: P.C. Sharma, S.Chand & Sons.
5. Introduction to Jig and Tool Design by Kempster M.H.A, Hodder & Stoughton, England
Note: The paper setter will set the paper as per the question paper template provided.
Undamped systems: Introduction, differential equations, torsional vibrations, spring and shaft
combinations: series & parallel, linear and torsional systems, compound pendulum, bifilar and trifilar
suspensions, problems.
Damped systems: Introduction, types of damping, differential equations of damped free vibrations,
initial conditions, logarithmic decrement, vibrational energy, problems.
UNIT-II
Forced vibration systems with single degree of freedom: Introduction, excitation and sources,
equations of motion, rotating and reciprocating unbalanced system, support motion, vibration isolation,
force and motion transmissibility, forced vibration system with different types of damping, vibration
measuring instruments, resonance, bandwidth, quality factor and half power points, critical speed of
shaft with and without damping with single and multiple discs, problems.
Two degree of freedom system: Introduction, torsional vibrations, principal modes of vibrations for
two D.O.F., damped and undamped forced and free vibrations, semi-definite systems, co-ordinate
coupling, spring and mass type vibration absorber, problems.
UNIT-III
Multi-degree of freedom systems: Introduction, principal modes of vibrations for three or more DOF,
influence coefficients, orthogonality principle, matrix method, matrix iteration method, Dunkerley’s
equation, Holzer’s Method, Rayleigh Method, Rayleigh-Ritz method, Stodola method, problems.
Continuous systems: Introduction, lateral vibrations of strings, longitudinal vibrations of bars,
transverse vibration of beams, torsional vibration of uniform shafts, problems.
UNIT-IV
Tribology: Introduction, tribology in design, tribology in industry, economic aspects.
Lubrication: Introduction, basic modes of lubrication, lubricants, properties of lubricants: physical and
chemical, types of additives, extreme pressure lubricants, recycling of used oils and oil conservation,
disposal of scrap oil, oil emulsion.
Friction and wear: Introduction, laws of friction, kinds of friction, causes of friction, friction
measurement, theories of friction, effect of surface preparation. Introduction to wear, types of wear,
various factors affecting wear, measurement of wear, wear between solids and liquids, theories of wear.
Text Books:
1. Mechanical Vibrations by G. K. Grover, Nem Chand and Bros., Roorkee
2. Elements of Mechanical Vibrations by Meirovitch, McGraw Hill
3. Introductory course on theory and practice of Mechanical Vibration by J.S. Rao and K.Gupta,
New Age International.
4. Friction and wear of Materials by E. Robinowicz, Johan Wiley
5. Tribology an Introduction by Sushil Kumar Srivastava
6. Introduction to Tribology and Bearings by B. C. Majumdar, S. Chand and Company Ltd. New
Delhi.
Reference Books:
1. Mechanical Vibrations by S. S. Rao, Pearson Education Inc. Dorling Kindersley (India) Pvt.
Ltd. New Delhi.
2. Mechanical Vibrations by V.P. Singh, Dhanpat Rai & Co. Pvt. Ltd., Delhi
3. Engineering Tribology by Prashant Sahoo, PHI publications.
4. Principles of Tribology by J. Hailing, McMillan Press Ltd.
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Note: The paper setter will set the paper as per the question paper template provided.
List of Experiments:
1. To determine the thermal conductivity of a metal rod.
2. To determine the thermal conductivity of an insulating slab.
3. To determine the thermal conductivity of a liquid using Guard plate method.
4. To determine the thermal conductivity of an insulating powder.
5. To determine the thermal resistance of a composite wall.
6. To plot the temperature distribution of a pin fin in free-convection.
7. To plot the temperature distribution of a pin fin in forced-convection.
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Note: At least eight experiments are required to be performed by students from the above list and two
may be performed from the experiments developed by the institute.
LIST OF EXPERIMENTS:
1. Study of linear, angular measuring devices and to measure the linear and angular dimensions
using various equipment’s.
2. Manufacture and assembly of a unit consisting of 2 to 3 components to have the concept of
tolerances and fits (shaft and bush assembly or shaft, key and bush assembly or any suitable
assembly).
3. To prepare a job on a lathe having various operations viz. drilling, boring, taper turning, thread
cutting, knurling, etc.
4. Demonstration of formation of cutting parameters of single point cutting tool using bench
grinder / tool & cutter grinder.
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5. To make a spur gear of given part drawing involving operations namely drilling, boring,
reaming, honing, key slotting, gear teeth machining, lapping and gear teeth finishing.
6. Introduction to various grinding wheels and demonstration on the cylindrical and surface
grinder.
7. To demonstrate surface milling /slot milling.
8. To cut gear teeth on milling machine using dividing head.
9. To cut V Groove/ dovetail / Rectangular groove using a shaper.
10. To prepare a useful product containing different types of welded joints using simple
arc/TIG/MIG welding set.
11. To cut external threads on a lathe and practice thread measurements.
12. To study CNC lathe trainer and its components (hardware and software) especially controllers
(Fanuc and Siemens) and make a CNC programme using APT language of given part drawing
for machining cylindrical job involving operations namely turning, step turning, taper turning,
threading, radius contour cutting, chamfering etc.
13. To study CNC milling trainer and its components (hardware and software) especially controllers
(Fanuc and Siemens) and make a CNC programme using APT language of given drawing for
milling job operations namely end cutting, side cutting, contour cutting, face cutting, etc. and
run the programme in simulation and actual mode in Cut Viewer or other software and run the
program in actual mode using CNC controllers.
.Note: At least eight experiments are required to be performed by students from the above list and two
may be performed from the experiments developed by the institute.
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LIST OF EXPERIMENTS:
1. To study undamped free vibrations and determine the natural frequency of:
1.1 Spring mass system
1.2 Simple Pendulum
1.3 Torsional spring type double pendulum and compare them with theoretical values.
2. To study the torsional vibration of a single rotor shaft system and determine the natural
frequency.
3. To study the free vibration of system for different damper settings. Draw decay curve and
determine the log decrement and damping factor. Find also the natural frequency.
4. To verify the Dunkerley’s rule.
5. To determine the radius of gyration for:
5.1 Bifilar suspension.
5.2 Compound pendulum.
5.3 Trifilar suspension.
6. To study the forced vibration system with damping, Load magnification factor vs. Frequency
and phase angle vs frequency curves. Also determine the damping factor.
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7. To find out and locate machinery faults viz. vibrations and unbalancing using Machinery Fault
Simulator (MFS) in:
7.1 Direct Driven reciprocating pump;
7.2 Direct Driven centrifugal pump;
7.3 Defective straight tooth gearbox pinions.
8. To determine the wear rate, friction force and coefficient of friction of a metallic pin/ball by using
wear and friction monitor apparatus.
9. To determine abrasion index of a material with the help of dry abrasion test rig.
10. To evaluate the wear and extreme pressure properties of a lubricating oil by using four ball
tester.
11. To determine the roughness of a specimen using surface roughness tester.
Note: At least eight experiments are required to be performed by students from the above list and two
may be performed from the experiments developed by the institute.
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The project work could be done for the problem statement of an industry or practical project in the
institute. The students may also opt for the analysis based software projects with proper validation.
Participation in any technical event/ competition to fabricate and demonstrate an innovative machine or
product could be encouraged under this course.
Note: The maximum number of students in a group should not exceed four.
Purpose To provide an industrial exposure to the students and enhance their skills and creative
capability for conversion of their innovative ideas into physical reality.
Course Outcomes
CO 1 Students will be able to self-improve through continuous professional development
and life-long learning.
CO 2 Students will be able to develop social, cultural, global and environmental
responsibility as an engineer.
CO 3 Students will be able to weigh all the latest changes in technological world.
Note: MEC-315 is a mandatory non-credit course in which the students will be evaluated for the
industrial training undergone after 4th semester and students will be required to get passing marks to
qualify.
The candidate has to submit a training report of his/her work/project/assignment completed in the
industry during the training period. The evaluation will be made on the basis of submitted training report
and viva-voce/presentation.
Note: The paper setter will set the paper as per the question paper template provided.
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Sixth Semester
Purpose: To make the students conversant with the basics concepts of organizational culture and
behavior for nurturing their managerial skills.
Course Outcomes
CO 1 An overview about organizational behavior as a discipline and understanding the concept of
individual behavior.
CO 2 Understand the concept and importance of personality, emotions and its importance in
decision making and effective leadership.
CO 3 Enabling the students to know about the importance of effective motivation and its
contribution in group dynamics and resolving conflicts.
CO 4 Understand how to overcome organizational stress by maintaining proper organizational
culture and effective communication
UNIT-I
Introduction to organizational behavior: Concept and importance of organizational behavior, role of
Managers in OB, foundations or approaches to organizational behavior, challenges and opportunities
for OB.
Foundation of individual behavior: Biographical characteristics, concept of abilities and learning,
learning and learning cycle, components of learning, concept of values and attitude, types of attitude,
attitude and workforce diversity.
UNIT-II
Introduction to personality and emotions: Definition and Meaning of Personality, Determinants of
Personality, Personality Traits Influencing OB, Nature and Meaning of Emotions, Emotions dimensions,
concept of Emotional intelligence.
Perception and individual decision making: meaning of perception, factors influencing perception,
rational decision making process, concept of bounded rationality. Leadership-trait approaches,
behavioural approaches, situational approaches, and emerging approaches to leadership.
UNIT-III
Motivation: Concept and theories of motivation, theories of motivation-Maslow, two factor theory,
theory X and Y, ERG Theory, McClelland’s theory of needs, goal setting theory, application of theories
in organizational scenario, linkage between MBO and goal setting theory, employee recognition and
involvement program.
Foundations of group behavior and conflict management: Defining and classifying of groups,
stages of group development, Informal and formal groups- group dynamics, managing conflict and
negotiation, a contemporary perspective of intergroup conflict, causes of group conflicts, managing
intergroup conflict through resolution.
UNIT-IV
Introduction to Organizational Communication: Meaning and importance of communication
process, importance of organizational communication, effective communication, organizational stress:
definition and meaning sources and types of stress, impact of stress on organizations, stress
management techniques.
Introduction to Organization Culture: Meaning and nature of organization culture, types of culture,
managing cultural diversity, managing change and innovation-change at work, resistance to change, a
model for managing organizational change.
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Text Books:
1. Colquitt, Jason A., Jeffery A. LePine, and Michael Wesson. Organizational Behavior: Improving
Performance and Commitment in the Workplace. 5th ed. New York: McGraw-Hill Education, 2017.
2. Hitt, Michael A., C. Chet Miller, and Adrienne Colella. Organizational Behavior. 4 th ed. Hoboken, NJ:
John Wiley, 2015.
3. Robbins, Stephen P., and Timothy Judge. Organizational Behavior. 17th ed. Harlow, UK: Pearson
Education, 2017. Stephen P. Robins, Organisational Behavior, PHI Learning / Pearson Education,
11th edition, 2008.
Reference Books:
1. Schermerhorn, Hunt and Osborn, Organisational behavior, John Wiley.
2. Udai Pareek, Understanding Organisational Behaviour, Oxford Higher Education.
3. Mc Shane & Von Glinov, Organisational Behaviour, Tata Mc Graw Hill.
4. Aswathappa, K., Organisational Behaviour– Text and Problem, Himalaya Publication.
Note: The paper setter will set the paper as per the question paper template provided.
CO 4 Students will be able to evaluate design parameters of powder metallurgy processes and
explain different powder metallurgy and plastic shaping processes.
UNIT-I
Fundamentals of castings: Introduction to casting: basic requirements of casting processes, casting
terminology, solidification process: cooling curves, prediction of solidification time, the cast structure,
molten metal problems, fluidity and pouring temperature, role of gating system, solidification shrinkage,
riser and riser design, risering aids, Patterns, design considerations in castings.
Expandable-mold casting processes: Sand casting, cores and core making, other expendable-mold
processes with multiple use patterns, expendable-mold processes with multiple use patterns, shakeout,
cleaning and finishing. Multiple-use-mold casting processes: Permanent mold casting, die casting,
squeeze casting and semisolid metal casting, centrifugal casting, cleaning treating and heat treating of
castings, automation in foundry operations.
UNIT-II
Metal forming processes: classifications of metal forming processes, bulk deformation processes,
material behavior in metal forming, temperature in metal forming, rolling: flat rolling and its analysis,
shape rolling, rolling mills, forging: open-die forging, impression-die forging, flashless forging, forging
hammers, presses, and dies, extrusion: types of extrusion, analysis of extrusion, extrusion dies and
presses, defects in extruded products, wire and bar drawing, analysis of drawing, drawing practice,
tube drawing
Sheet metal working: Cutting operations: shearing, blanking, and punching, engineering analysis of
sheet-metal cutting, other sheet-metal-cutting operations, bending operations: v-bending and edge
bending, engineering analysis of bending, drawing: mechanics of drawing, engineering analysis of
drawing, defects in drawing.
UNIT-III
Joining processes: Principles of fusion welding processes, arc welding processes-consumable
electrodes: shielded metal arc welding, gas metal arc welding, flux-cored arc welding, submerged arc
welding, Arc welding processes-non-consumable electrodes: gas tungsten arc welding, plasma arc
welding, resistance welding processes, other fusion-welding processes: electron-beam welding, laser-
beam welding, electro-slag welding, thermit welding.
Principles of solid state welding processes: friction welding, explosive welding, ultrasonic welding
processes. Brazing, soldering, and adhesive bonding: Principles of adhesive, brazing and soldering
processes, origins of welding defects.
UNIT-IV
Powder metallurgy: Characterization of engineering powders: geometric features, other features
production of metallic powders: atomization: other production methods, conventional pressing and
sintering: blending and mixing of the powders, compaction, sintering, heat treatment and finishing,
design considerations in powder metallurgy.
Shaping processes for plastics: Properties of polymer melts, extrusion, production of sheet and film,
fiber and filament production (spinning), coating processes, injection molding, compression and transfer
molding, blow molding and rotational molding, thermoforming.
Text Books:
1. Fundamentals of modern manufacturing: materials processing and systems by Mikell P.
Grover, John Wiley and Sons.
2. Materials and processes in manufacturing by J.T. Black and R.A. Kohser, John Wiley and
Sons.
3. Principles of Manufacturing Materials & Processes by Campbell J. S., Publisher – Mc Graw Hill.
4. Production Technology by R. K. Jain, Khanna Publishers
5. Manufacturing Technology-Foundry, Forming and Welding by P.N. Rao, Tata McGraw Hill
6. Advanced Manufacturing Process by Hofy, H.E., B and H Publication.
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Note: The paper setter will set the paper as per the question paper template provided.
Introduction: Basic procedure of the design of machine elements, standards in machine design,
selection of preferred sizes, engineering materials, properties and selection, BIS system of designation
of steels.
Design against static load: Modes of failure, factor of safety, stress concentration: causes and
mitigation.
Design against fluctuating load: Fluctuating stresses, endurance limit, low cycle and high cycle
fatigue, notch sensitivity, endurance limit-approximate estimation, reversed stresses- design for finite
and infinite life, cumulative damage in fatigue, Soderberg and Goodman lines, Modified Goodman
diagrams.
UNIT-II
Bolted, riveted and welded Joints: Bolt of uniform strength, bolted joint- simple analysis, eccentrically
loaded bolted joints, riveted joints for boiler shell according to I. B. R., riveted structural joint,
eccentrically loaded riveted joint, types of welded joints, strength of welds under axial load, welds under
eccentric loading.
Springs: Types of spring, helical spring terminology, design for helical springs, spring design-trial and
error method, design against fluctuating load, surge in springs, design of leaf springs, rubber springs.
UNIT-III
Transmission shafts: Shaft design on strength basis and torsional rigidity basis, ASME code for shaft
design, design of hollow shaft on strength basis and torsional rigidity basis, Keys: types of keys, design
of square and flat keys.
Clutches: Various types of clutches, design of friction clutches-single disc, multi-disc, cone and
centrifugal clutches, torque transmitting capacity, friction materials, thermal considerations.
Brakes: Energy equations, block brake with short shoe, block brake with long shoe, internal expanding
brake, band brakes, disc brakes, thermal considerations.
UNIT-IV
Rolling contact bearings: Types of rolling contact bearing, selection of bearing-type, static and
dynamic load carrying capacity, equivalent bearing load, load-life relationship, selection of bearings
from manufacturer’s catalogue, selection of taper roller bearing, design for cyclic loads and speeds,
bearing failure-causes and analysis.
Sliding contact bearings: Basic modes of lubrication, Raimondi and Boyd method, bearing design-
selection of parameters, bearing materials, bearings failure-causes and remidies.
Text Books:
1. Mechanical Engineering Design by Joseph E. Shigley and Charles R. Mischke, Tata McGraw
Hill Book Co.
2. Design of Machine Element by V. B. Bhandari, Mc Graw Hill Edu. Pvt. Ltd.
3. Machine Design by R.S. Khurmi and J.K. Gupta, S. Chand.
Reference Books:
1. Machine Component Design by Robert C. Juvinall and Kurt M. Marshek, Wiley India Pvt. Ltd.
2. Mechanical Design of Machine Elements and Machines by Collins and Busby, Wiley India Pvt.
Ltd.
3. Machine Design by U.C. Jindal, Pearsons publications.
4. Analysis and Design of Machine elements by V.K. Jadon and Suresh Verma, IK International
Publishing House.
1. Design Data Book of Engineers, Compiled by Faculty of Mechanical Engineering, PSG College
of Technology, Publisher Kalaikathir Achchagam, Coimbataore, 2009.
2. Design Data Handbook for Mechanical Engineers in SI and Metric Units by Mahadevan and
Balaveera Reddy.
Note: The paper setter will set the paper as per the question paper template provided.
The project work could be done for the problem statement of an industry or practical project in the
institute. The analysis based software projects undergone in the previous semester can be extended to
its fabrication i.e. functional machine/product in this semester. Participation in any technical event/
competition to fabricate and demonstrate an innovative machine or product could be encouraged under
this course.
Note: The maximum number of students in a group should not exceed four.
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UNIT-II
Carburetor and Injection systems: Mixture requirements for various operating conditions in S.I.
Engines; Elementary carburetor, Calculation of fuel air ratio; The complete carburetor; Requirements of
a diesel injection system; Type of injection system; Petrol injection; Requirements of ignition system;
Types of ignition systems, ignition timing; Spark plugs.
Engine parameters and knocking: S.I. engines; Ignition limits; Stages of combustion in S. I. Engines;
Ignition lag; Velocity of flame propagation; Detonation; Effects of engine variables on detonation;
Theories of detonation; Octane rating of fuels; Pre-ignition; S.I. engine combustion chambers. Stages
of combustion in C.I. Engines; Delay period; Variables affecting delay period; Knock in C.I. Engines;
Cetane rating; C.I. Engine combustion chambers.
UNIT-III
Lubrication and cooling systems: Functions of a lubricating system, Types of lubrication system;
Mist, Wet sump and dry sump systems; Properties of lubricating oil; SAE rating of lubricants; Engine
performance and lubrication; Necessity of engine cooling; Disadvantages of overcooling; Cooling
systems; Air-cooling, Water-cooling; Radiators.
Heat balance and emission control: Performance parameters; BHP, IHP, Mechanical efficiency;
Brake mean effective pressure and indicative mean effective pressure, Torque, Volumetric efficiency;
Specific fuel consumption (BSFC, ISFC); Thermal efficiency; Heat balance; Basic engine
measurements; Fuel and air consumption, Brake power, Indicated power and friction power, Heat lost
to coolant and exhaust gases; Performance curves; Pollutants from S.I. and C.I. Engines; Methods of
emission control, Alternative fuels for I.C. Engines; The current scenario on the pollution front.
UNIT-IV
Air compressor: Working of a single stage reciprocating air compressor; Calculation of work input;
Volumetric efficiency; Isothermal efficiency; Advantages of multi stage compression; Two stage
compressor with inter-cooling; Perfect inter cooling; Optimum intercooler pressure; Rotary air
compressors and their applications; Isentropic efficiency.
Gas turbine: Brayton cycle; Components of a gas turbine plant; Open and closed types of gas turbine
plants; Optimum pressure ratio; Improvements of the basic gas turbine cycle; Multi stage compression
with inter-cooling; Multi stage expansion with reheating between stages; Exhaust gas heat exchanger;
Application of gas turbines.
Text books:
1. Internal Combustion Engine by V. Ganeshan Tata Mc-Graw Hill Publications.
2. Internal Combustion Engine by Mathur & Sharma, Dhanpat Rai Publications.
3. Internal Combustion Engine by Ramalingam Sci-tech publications.
4. Internal Combustion Engine Fundamentals by John B. Heywood, Tata Mc-Graw Hill
Publications.
Reference Books
1. Heat Power Engineering by Dr. V.P. Vasandhani & Dr. D.S. Kumar
2. Fundamentals of Internal Combustion Engine by H. N. Gupta, PHI publications.
Note: The paper setter will set the paper as per the question paper template provided.
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Purpose: To familiarize the students with the concept of compressible and incompressible flows
and to understand the aircraft and rocket propulsion.
Course Outcomes
CO 1 Students will be able to explain the fundamentals of compressible flow, Mach number,
types of waves and effect of Mach number on compressibility.
CO 2 Students will be able to describe compressible flow with friction and its effect in flow
through nozzles.
CO 3 Students will be able to explain the concepts of normal shock, oblique shock, Rayleigh
line and Rayleigh flow equation in compressible flows.
CO 4 Students will be able to describe the aircraft propulsion systems and rocket propulsion
with their applications, solid and liquid propellants.
UNIT-I
Compressible flow – fundamentals: Energy and momentum equations for compressible fluid flows,
various regions of flows, reference velocities, stagnation state, velocity of sound, critical states, Mach
number, critical Mach number, types of waves, Mach cone, Mach angle, effect of Mach number on
compressibility
UNIT-II
Flow through variable area ducts: Isentropic flow through variable area ducts, T-s and h-s diagrams
for nozzle and diffuser flows, area ratio as a function of Mach number, mass flow rate through nozzles
and diffusers, effect of friction in flow through nozzles.
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UNIT-III
Flow through constant area ducts: Flow in constant area ducts with friction (Fanno flow) - Fanno
curves and Fanno flow equation, variation of flow properties, variation of Mach number with duct length.
Flow in constant area ducts with heat transfer (Rayleigh flow), Rayleigh line and Rayleigh flow equation,
variation of flow properties, maximum heat transfer.
Normal and oblique shock: Governing equations, variation of flow parameters like static pressure,
static temperature, density, stagnation pressure and entropy across the normal shock, Prandtl – Meyer
equation, impossibility of shock in subsonic flows, flow in convergent and divergent nozzle with shock.
Flow with Oblique Shock – Fundamental relations, Prandtl‟s equation, Variation of flow parameters.
UNIT-IV
Propulsion: Aircraft propulsion – types of jet engines – study of turbojet engine components – diffuser,
compressor, combustion chamber, turbine and exhaust systems, performance of turbo jet engines –
thrust, thrust power, propulsive and overall efficiencies, thrust augmentation in turbo jet engine, ram jet
and pulse jet engines. Rocket propulsion – rocket engines thrust equation – effective jet velocity
specific impulse – rocket engine performance, solid and liquid propellants.
Text Books:
1. Fundamental of compressible flow with Aircraft and Rocket propulsion by S.M., Yahya, New
Age International (p) Ltd., New Delhi.
2. Compressible fluid flow by Patrich.H. Oosthvizen, William E.Carscallen, McGraw-Hill.
3. Gas turbine theory by Cohen.H., Rogers R.E.C and Sravanamutoo, Addison Wesley Ltd.
Reference Books:
1. Gas Turbines by V. Ganesan, Tata McGraw-Hill, New Delhi.
2. Gas Dynamics by E. Rathakrishnan, Prentice Hall of India, New Delhi.
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Design of helical gears: geometry and nomenclature, force analysis, beam strength of helical gears,
effective load on gear tooth, wear strength of helical gears, design procedure.
UNIT-III
Design of bevel gears: Geometry and nomenclature, force analysis, beam strength of bevel gears,
effective load on gear tooth, wear strength of bevel gears, design procedure. Design of worm gears:
Terminology, force analysis, friction in worm gears, material selection, strength rating and wear rating,
thermal considerations and design procedure.
Torque converters: Torque converter structure and functions: torque multiplication and fluid coupling,
torque converter locking up, automatic transmission fluid (ATF) circulation and torque formulation,
torque capacity and input–output characteristics.
UNIT-IV
Design of speed reducers (gear boxes): Geometric progression, standard step ratio, ray diagram,
kinematics layout, design of sliding mesh gear box, design of multi speed gear box for machine tool
applications, constant mesh gear box, speed reducer unit, variable speed gear box.
Design of couplings: Design of muff coupling, clamp coupling, rigid flange couplings and bushed-pin
flexible couplings.
Text Books:
1. Mechanical Engineering Design, Joseph E. Shigley and Charles R. Mischke, Tata McGraw Hill
Book Co.
2. Automotive Power Transmission Systems, Yi Zhang and Chris Mi, Wiley Publications.
3. Design of Machine Element, V. B. Bhandari, Mc Graw Hill Edu. Pvt. Ltd.
4. Machine Design, R.S. Khurmi and J.K. Gupta, S. Chand.
Reference Books:
1. Machine Component Design, Robert C. Juvinall and Kurt M. Marshek, Wiley India Pvt. Ltd.
2. Mechanical Design of Machine Elements and Machines, Collins and Busby, Wiley India Pvt.
Ltd.
3. Machine Design, U.C. Jindal, Pearsons publications.
4. Design of Transmission Systems, E.V.V. Ramamurthy and S. Ramachandaran, Air Walk
Publications.
5. Handbook of Gear Design and Manufacture, S. P. Radzevich, CRC Press, T&F.
Note: The paper setter will set the paper as per the question paper template provided.
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Unit- I
Introduction: Definitions, characteristics, classification, particulate composites, fiber-reinforced
composites, applications of fiber composites, Advance fibers: glass fibers, carbon and graphite fibers,
aramid fibers, boron fibers, other fibers, matrix materials.
Emerging composite materials: Nanocomposites, carbon-carbon composites, bio-composites,
composites in “smart” structures.
Unit- II
Fabrication of composites: Fabrication of thermosetting resin Matrix composites: Hand lay-up
technique, bag molding processes, resin transfer molding, filament winding, pultrusion; Fabrication of
thermoplastic-resin matrix composites (Short-fiber composites), Fabrication of Metal matrix and ceramic
matrix composites.
Behavior of unidirectional composites: Nomenclature, volume and void fraction, longitudinal behavior
of unidirectional composites, transverse stiffness and strength, failure modes, expansion co-efficient and
transport properties.
Unit-III
Short-fiber composites: Introduction, theories of stress transfer: approximate analysis of stress
transfer, stress distribution from finite-element analysis, average fiber stress. Modulus and strength of
short-fiber composites: prediction of modulus, prediction of strength, effect of matrix ductility.
Analysis of laminated composites: Introduction, laminate strains, variation of stresses in laminates,
resultant forces and moments, laminate description system, determination of laminate stresses and
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strains, analysis of laminates after initial failure, performance of fiber composites: fatigue and impact
effects.
Unit-IV
Experimental characterization of composites: Introduction, measurement of physical properties:
density, constituent weight and volume fractions, void volume fraction, thermal expansion coefficient,
moisture absorption and diffusivity and moisture expansion co-efficient, measurement of mechanical
properties: properties in tension, compression, in-place shear properties.
Damage identification using non-destructive evaluation techniques:- Ultrasonic, X-Radiography,
Laser Shearography, Thermography.
Text Books:
1. Analysis and performance of Fiber Composites by Bhagwan D. Agarwal, Lawrence J.
Broutman, K. Chandrashekhara, Wiley India Pvt. Ltd., India.
2. Fiber Reinforced Composites: Materials Manufacturing and Design by P.K. Mallick, 3 rd Edition,
CRC Press.
3. Mechanics of Composite Materials by Autar K. Kaw, 2nd Edition, CRC Taylor and Francis
Group.
4. Composite Materials, Design and Applications by Daniel Gay, Suong V. Hoa, 2 nd Edition, CRC
Taylor and Francis Group.
Reference Books:
1. Mechanics of Composite Materials by R. M. Jones, CRC Press.
2. Fibrous Materials by K. K. Chawla, Cambridge University Press.
Note: The paper setter will set the paper as per the question paper template provided.
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Purpose The objective of this course is to make the students aware of refrigeration, Air-
conditioning, various methods of refrigeration. The course will help the students to build
the fundamental concepts in order to solve engineering problems and to design HVAC
applications.
Course Outcomes
CO 1 Students will be able to explain different refrigeration processes like ice refrigeration,
evaporative refrigeration, refrigeration by expansion of air, steam jet refrigeration
systems etc.
CO 2 Students will be able to identify, formulate and solve air refrigeration, vapour
refrigeration and vapour absorption refrigeration problems.
CO 3 Students will be able to identify different refrigerants and discuss their uses.
CO 4 Students will be able to describe psychrometric properties, psychrometric chart and its
use for different cooling and heating processes along with humidification and
dehumidification.
CO 5 Students will be able to design various air-conditioning systems by including the internal
and external heat gain.
REFRIGERATION
UNIT-I
Introduction: Basics of heat pump & refrigerator, Carnot refrigeration and heat pump, units of
refrigeration, COP of refrigerator and heat pump, Carnot COP, Ice refrigeration, evaporative
refrigeration, refrigeration by expansion of air, refrigeration by throttling of gas, vapour refrigeration
system, steam jet refrigeration, thermo- electric cooling, adiabatic demagnetization.
Air refrigeration: Basic principle of operation of air refrigeration system, Bell Coleman air refrigerator,
advantages of using air refrigeration in air craft, disadvantage of air refrigeration in comparison to other
cold producing methods, simple air refrigeration in air craft, simple evaporative type, air refrigeration in
air craft, necessity of cooling the aircraft.
UNIT-II
Simple vapour compression refrigeration system: Simple vapour compression refrigeration system,
different compression processes (wet, dry and saturated Compression, superheated compression),
Limitations of vapour compression refrigeration system if used on reverse Carnot cycle, representation
of theoretical and actual cycle on T-S and P-H charts, effects of operating conditions on the
performance of the system, advantages of vapour compression system over air refrigeration system.
Advanced vapour compression refrigeration system: Methods of improving COP, flash chamber,
flash inter cooler, optimum inter stage pressure for two stage refrigeration system, single expansion
and multi expansion cases, basic introduction of single load and multi load systems, cascade systems.
Vapour absorption refrigeration system and special topics: Basic absorption system, COP and
maximum COP of the absorption system. Actual NH 3 absorption system, function of various
components, Li-Br absorption system, Selection of refrigerant and absorbent pair in vapour absorption
system, Electro-Lux refrigerator, comparison of compression and absorption refrigeration system,
Nomenclature of refrigerants, desirable properties of refrigerants, cold storage and Ice Plants.
AIR-CONDITIONING
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UNIT-III
Introduction: Difference between refrigeration and Air-conditioning, Psychrometric properties of moist
air (wet bulb, dry bulb, dew point temperature, relative and specific humidity, temperature of adiabatic
saturation), empirical relation to calculate Pv of moist air.
Psychrometry: Psychrometric chart, construction and use, mixing of two air streams, sensible heating
and cooling, latent heating and cooling, humidification and dehumidification, cooling with
dehumidification, cooling with adiabatic humidification, heating and humidification, By- pass factor of
coil, sensible heat factor, ADP of cooling coil, Air washer.
UNIT-IV
Air-conditioning Systems: Classification, factors affecting air-conditioning systems, comfort air-
conditioning system, winter air-conditioning system, summer air-conditioning system, year round air-
conditioning system, unitary air-conditioning system, central air-conditioning system, Room sensible
heat factor, Grand sensible heat factor, effective room sensible heat factor.
Cooling Load calculation: Inside design conditions, comfort conditions, components of cooling load,
internal heat gains (occupancy, lighting, appliances, product and processes), system heat gain (supply
air duct, A.C. fan, return air duct), External heat gain (heat gain through building, solar heat gain
through outside walls and roofs), sol-air temperature, solar heat gain through glass windows, heat gain
due to ventilation and infiltration.
Industrial and Commercial Application: Transport air conditioning, evaporative condensers, cooling
towers, heat pumps.
Text Books:
1. Refrigeration and Air-conditioning by C.P. Arora, Tata McGraw-Hill
2. Basic Refrigeration and Air-conditioning by Ananthana and Rayanan, McGraw-Hill
Reference Books:
1. Refrigeration and Air Conditioning by Arora and Domkundwar, Dhanpat Rai.
2. Refrigeration and air-conditioning by R.C.Arora, PHI
Note: The paper setter will set the paper as per the question paper template provided.
Purpose To acquaint the students with the knowledge of engineering techniques used to
produce an engineering product.
Course Outcomes
CO1 Students will be able to explain different work, method and time study techniques.
CO2 Students will be able to appraise the inventory control and solve the problems related
to queuing theory.
CO3 Students will be able to describe sales forecasting methods and explain the network
analysis representations.
CO4 Students will be able to explain the concept of value engineering and different modern
approaches of product design.
Unit-I
Introduction to Work Study: Work study, human considerations in work study, relationship of work-
study person with management, relationship of work-study person and supervisor, Method Study:
procedure of method study, Therbligs, Motion study, cycle graph and chronocycle graph: equipment
used, procedure and uses, principles of motion economy, Work measurement: definitions and
objectives, time-study procedures, work-measurement techniques, job selection for work measurement,
equipment’s and forms used for time study, performance rating, determination of normal time and
standard time allowances, pre-determined motion time systems.
Ergonomics: Human being as applicator of forces, Anthropometry, the design of controls, the design of
displays, Man/Machine information exchange, Workplace layout from ergonomic considerations.
Unit-II
Inventory Control: Functions of inventory; Types of inventory; Control importance functions, Inventory
costs, factors affecting inventory control, various inventory controls models; A.B.C. analysis, lead-time
calculations.
Queuing Theory: Introduction, applications of Queuing theory, waiting time and idle time cost, Single
channel queuing theory and multi-channel queuing theory with Poisson arrivals and exponential
services, numerical on single channel and multi channels theory.
Unit-III
Sales Forecasting: Introduction, objectives and importance of sales forecasting, Types of forecasting,
Methods of sales forecasting, Collective opinion method, Delphi technique, economic indicator method;
Regression analysis.
Network Analysis: Phases of project management, network representation, techniques for drawing
network, numbering of events (Fulkersen rule), PERT calculations, Critical path method (CPM):
Forward pass computation, backward pass computation, computation of float and slack time, critical
path, time cost optimization algorithm, updating a project, resource allocation and scheduling,
Management operation system technique (MOST).
Unit-IV
Value Engineering: Value, Nature and measurement of value, Maximum value, Normal degree of
value, Importance of value, value analysis job plan, creativity, steps to problem solving and value
analysis, value analysis tests, value engineering idea generation check list, Cost reduction through
value engineering-case study, materials and process selection in value engineering.
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Note: The paper setter will set the paper as per the question paper template provided.
8. To study the construction details, working principles and operations of different types of
automotive clutches.
9. To study the direct-shift continuous variable transmission (CVT) system.
10. To study the constructional details, working principles and operations of different types of
automotive brakes.
Note: At least six experiments are required to be performed by students from the above list and
remaining four may be performed from the experiments developed by the institute.
COURSE OUTCOMES:
CO 1: Students will be able to develop composites such as polymer matrix composites, MMC etc. using
different types of composites development techniques.
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CO 2: Students will be capable of analysing the physical, mechanical and tribological behavior of the
developed composites.
LIST OF EXPERIMENTS
1. To study the hot compression molding technique for the preparation of thermosetting-resin
matrix composites.
2. To develop the advanced fiber reinforced polymer composites and characterize for their
physical properties (density, constituent weight and volume fractions, void volume fraction,
thermal expansion coefficients, moisture absorption and diffusivity, moisture expansion
coefficients).
3. To find the hardness and tensile and flexural properties of the advanced fiber reinforced
polymer composites.
4. To develop the particle reinforced polymer composites and characterize for their physical
properties (density, constituent weight and volume fractions, void volume fraction, thermal
expansion coefficients, moisture absorption and diffusivity, moisture expansion coefficients).
5. To develop the Al metal-matrix composites using friction stir casting and characterize for
various mechanical properties.
6. To find the friction and wear properties of Al metal matrix composites using pin-on-disc
apparatus.
7. To find the hardness and tensile and flexural properties of the particle reinforced polymer
composites.
8. To find the friction and wear properties of fiber reinforced/particle reinforced polymer
composites using pin-on-disc apparatus.
1. To draw left and right hand process charts and to conduct time study for the bolt, washer & nut
assembly of present and improved methods.
2. To show that sample means for a normal universe follow a normal distribution.
3. To learn performance rating through observation of the activity of dealing pack of 52 playing
cards.
4. To study the changes in heart beat rate for different subjects using Treadmill.
5. To plot the operating charters tic curve for a single sampling attributes plan of a given lot of
plastic balls and to compare the actual O.C curve with theoretical O.C curve.
6. To study the changes in heart beat rate for different subjects using Ergocycle.
7. To draw P-Chart for fraction defective and to check the control of the process for a given set of
plastic balls.
8. To draw a C- chart for a given set of metal discs and to check the control of the process by
taking each disk with 10 holes of each 6 mm size as one unit.
9. To show that the sample means from a rectangular universe follow a normal distribution.
10. To draw multiple activity chart or man-machine chart for the subject of toasting 3 slices of bread
in one electric double compartment toaster.
11. To draw X and R charts and to determine the process capability from the measurement of
large diameter of a given set of stepped pins.
12. Measure the skill and dexterity in the moment of wrist and fingers using pin board.
Note: At least eight experiments are required to be performed by students from the above list and
two may be performed from the experiments developed by the institute.