ChE 4753
Chemical Plant Design
[Codes, Standards and Engineering Specification]
Codes and Standards
Deal with the minimum acceptable requirements for design, fabrication, assembling,
inspection, and test of the materials and equipment. These will produce safe and reliable
equipment and materials
Code encompasses regulatory matters highlighting safety and generally enforceable by
law: code of practice deals with design method, fabrication procedure, or materials of
construction
Standards represent agreements to adopt a common rule for dealing with routinely
recurring items. It specifies objects like threads, pipe fitting, valves, flanges, electric
motors, control instruments, test methods, etc.
A code or standard dealing with a specific equipment and materials may encompass ,but
not limited to following
1. Scope
2. Basic Design Requirement in respect of:
a. Materials
b. Calculation methods for mechanical design
c. Tolerance
d. System dynamic if applicable
3. Accessories
4. Controls, Protective Equipment, Instrumentation and safety.
5. Fabrication Procedure
6. Inspection and Testing
7. Preparation and Shipment
8. Guarantee and Warranty
9. Vendor Data
10. Specification Sheet.
Engineering Specification
List of applicable codes and standards and relevant engineering information
Design criteria with respect to pressure, temperature, minimum wall thickness,
corrosion allowance, materials, loadings, detailed design, fabrication, controls,
instrumentations, safety
Inspection procedure
Surface preparation and painting
Shipment
Relevant drawings
Maintenance requirement and spare parts
List of US Codes and Standards for Process Plants
ASTM: American Society for Testing and Materials
Testing procedure and material selection
ASME: American Society of Mechanical Engineers
Boiler, pressure vessel, welding materials, welder’s qualification, welding
procedure, NDT-nondestructive testing, inspection
AWS: American Welding Society
API: American Petroleum Institute
Process furnace calculation of heaters of petroleum refineries, heat exchangers for refinery
services steel tank for oil storage, rotating equipment (centrifugal pump, compressors,
gas/steam turbine, blower, lubricating, shaft sealing, pressure relieving systems,
instrumentations, inspection etc.
ANSI: American National Standard Institute
OSHA: Occupational Safety and Health Administration
NFPA: National Fire Protection Association
TEMA: Tubular Exchanger Manufacturers Association
Shell and Tube heat exchanger
ASHRAE (refrigeration), NPC (Plumbing), AISC (steel construction), ACI (concrete),
NEC (electric code) etc.
International Organizations for Standardization (ISO)
ISO 9000 standards for quality assurance and quality management
ISO 14000 deal with how a company manages the environment inside its facilities
and the immediate outside environment. The standards also call for analysis of the
entire life cycle of a product, from raw material to eventual disposal.