RE 95 022/05.

02

RE 95 022/05.02
Replaces: 12.00

Proportional Amplifier PVR

for reversing drives

Series 11

PVR24F/11

Features Ordering Code

The proportional amplifier PVR is used for control of a variable

displacement pump or a valve with two proportional solenoids. PVR F / 1 1 –
As input signal the amplifier PVR is processing the control voltage Type
adjustable by means of a potentiometer. Proportional amplifier PVR
As output signal the amplifier is providing a closed loop electric for reversing drives
current, e. g. for control a variable displacement pump A4VG
(RE 92003) or A10VG (RE 92750). Voltage supply
U = 12 V nominal voltage 12
Main components U = 24 V nominal voltage 24
– Voltage stabilisation
– 2 PWM output stages ((pulse width modulation) Construction
– Time ramp function for demand value Flat pin vehicle plug F
– Multiple trimmer potentiometer for precise settings of the
solenoid curents and time ramp
Series
– LED display for functions
1
– Circuit board poured in synthetic

Index
Special characteristics
1
– Differential amplifier input for different potentiometer
connections
Operating curve
– Optional external control with a voltage signal, e.g. from a SPC
(stored program control) Linear curve (no code)
– Solenoid current pulse width modulated (PWM) for minimum Progressive curve P
hysteresis
– Solenoid current closed loop controlled, i.e. voltage and
temperature independent
– Solenoid outputs overload protected
– Overvoltage protection
– Optional linear or progressive output characteristic curve

Mobile Hydraulics
PVR 1/8
RE 95 022/05.02

Technical Data

Type PVR12F/11 PVR24F/11

Nominal voltage 12 V 24 V
Voltage supply 10...17 V DC 18...33 V DC
Residual ripple (DIN 40839/1) max.+ 2 V
Overvoltage protection (supply) suppressore diode
Reverse voltage protection (supply) response of the fuse on the circuit board
Current consumption: without load approx. 30 mA
with load, max. <1,6 A
Fuse on the circuit board 1,6 AT
Resistance of the ext. potentiometer 1 kΩ...10 kΩ
Signal input voltage 0 V...8,5 V
Dead band (outputs switched off) 4,25 V ± 0,1 V (one potentiometer)
0 V + 0,1 V (two potentiometer)
Ramp time, from Imin to Imax as well as Imax to Imin 0,1 s ... 10 s, adjustable
Output current, max. (load depend.) 1500 mA 750 mA
Start current, adjustable 0…500 mA 0...250 mA
+20
Pulse frequency (PWM-output stage) 100 Hz -5Hz
Ambient operating temperature -25°C ... +70°C
Weight approx. 0,15 kg

Description

Function Compatibility of series 11 to series 10

By means of the amplifier PVR each time one of the two proportional PVR.../11:
solenoids is charged with current, proportionally dependent from the The amplifiers PVR.../11 are regarding function and connections
input signal, whereas the other solenoid is without current. compatible to PVR.../10.
Up to the execution this correlation is either linear (PVR...) or pro- Please note:
gressiv (PVR...-P). To assure in “zero position” of the control
The PVR amplifier is not approved for applications involving safety. If
potentiometer, that none of the solenoids is operating, both
a wire break or short-circuit occurs on the input side of the
magnetizing currents are disconnected in the range of a dead band
potentiometer, this can result in changes in the output currents. The
at medium control voltage.
EMC may then be insufficient for certain applications, unless additio-
At fast modification of the input signal the output current is “retarded” nal precautions are taken. The control units MC (RE 95050) or
by means of a time ramp function. The time for the course from lmin RC2-1 (RE 95051) can be used instead in such cases.
till Imax and vice versa is adjustable.
The output stage is working almost free of losses by pulse width
modulation (PWM) with a pulse repetition rate of 100 Hz. The current
closed loop control is effected by modification of the duration of
connection resp. disconnection. Temperature related resistance
modifications in the proportional solenoid circuit and variations of
the operating voltage are settled. At overload in the solenoid circuit
the connection time is reduced to a min. value of 0,5 ms harmless for
the output stage.
The start current Imin and the max current Imax may be set separately
for “forward” and “reverse” direction of travel.

Mobile Hydraulics 2/8 PVR

 RE 95 022/05.02

Characteristics

Amplifier control
The amplifier may be controlled by means of one or two potentiometer. 2) Control with two potentiometers
Furthermore the control by means of a signal voltage, e.g. of a stored One potentiometer for travel direction "forward"
program control (SPC) is possible.
One potentiometer for travel direction "reverse"

1) Control with a single potentiometer

Note:
The electrical neutral is in the mid position of the potentiometer
When the forward control potentiometer is in use,
the reverse potentiometer must be at zero and vice versa.

potentiometer
0 0 potentiometer max 0 potentiometer max
max max
R"reverse" V "forward" R"reverse" V "forward"

Imax Imax Imax Imax

PVR.../11 PVR.../11 PVR.../11

PVR.../11-P PVR.../11-P PVR.../11-P

Imin Imin Imin
Isolenoid

Isolenoid

Imin

Isolenoid
dead band dead band dead band

0 + 4,25 V + 8,5 V 0 + 4,25 V 0 + 4,25 V

control voltage control voltage control voltage

PVR 3/8 Mobile Hydraulics

RE 95 022/05.02

Block Circuit Diagrams

Re 1): Control with a single potentiometer

+L
emergency off fuse V „forward“:
10 - + U stab. Imin Imax
+UB
1,6 AT
-
battery R5 R4
ground 9
"forward" oscillator proportional
max. 100 Hz
+L solenoid
2 current V "forward"
+ Ustab. = 8,5 V
control 8
control *)
potentio- 0 3
meter - time ramp
4 +L
+ R "reverse"
max. current
"reverse" control 7
1
M0 = 4,25 V
R1
5
overload
ramp time protection 6
R3 R2
0,47
R „reverse“: Ω
Imin Imax

Control with a single potentiometer and directional Control by means of an external voltage signal
selection switch

"forward" 2
+ Ustab. = 8,5 V 2
travel direction + Ustab. = 8,5 V
"reverse"
3 3
max. - 120 kΩ -
control voltage
4 ± 10 V 120 kΩ
4
+
0 +

1
1 M0 = 4,25 V
M0 = 4,25 V
5
5

Re 2): Control with two potentiometers

2
+ Ustab. = 8,5 V

3
-
4
+

1
M0 = 4,25 V Note:
max max
*)
By using a potentiometer with center port and by connecting this
center port with port 1 at the amplifier a shut down of the
0 0 5 solenoid outputs (current-free status) in the potentiometer ports
"forward" "reverse" is occurring in case of a wire break.

Mobile Hydraulics 4/8 PVR

 RE 95 022/05.02

Connection Diagrams

Control with a single potentiometer Control with a single potentiometer and a directional
selection switch

1 1
max
2 travel direction V "forward" 2 0

3 3 max
0
"reverse"
4 4 travel direction
travel direction R "reverse" "forward"
5 max 5

6 6

7 proportional solenoid R "reverse" 7 proportional solenoid R "reverse"

8 proportional solenoid V "forward" 8 proportional solenoid V "forward"

9 - battery (ground) 9 - battery (ground)

10 + battery (+UB) 10 + battery (+UB)

Control with two potentiometers Control by means of an external voltage signal

travel direction
"reverse" "forward"
1 1

2 2
max
3 3 120 kΩ control voltage
max
0 120 kΩ ± 10 V
4 4
0
5 5

6 6

7 proportional solenoid R "reverse" 7 proportional solenoid R "reverse"

8 proportional solenoid V "forward" 8 proportional solenoid V "forward"

9 - battery (ground) 9 - battery (ground)

10 + battery (+UB) 10 + battery (+UB)

PVR 5/8 Mobile Hydraulics

RE 95 022/05.02

Unit Dimensions

2,8

6,3

21,5
12 ø 4,3 encapsulated

fixing points
7

18
ramp time
R1
Imax R2

10 9 8 7 6 5 4 3 2 1
travel direction R "reverse"
Imin R3
Imax
87

travel direction V "forward" R4

103
59

Imin R5
LED travel direction R "reverse" R
LED travel direction V "forward" V
10

fuse
9

9 58
76

The counterplug connectors consist of individual pin connectors

AMP-Faston size 6,3 are not included.
Use only connectors with insulation!

Presetting for Delivery Setting Instruction PVR.../11

(suitable in connection with variable displacement pump A4VG or (change of presetting)

A10VG)
1. Acting control potentiometer until LED "V" or LED "R" starts
Amplifier PVR12.../11 PVR24.../11 to light. Adjust start current Imin with R5 or R3.
Nominal voltage 12 V 24 V (current increase by rotating in clockwise direction)
2. Set control potentiometer to maximum forward "V" or reverse
Solenoid current Imin = 400 mA Imin = 200 mA "R". Adjust maximum current Imax with R4 or R2.
V ("forward") Imax = 1200 mA Imax = 600 mA (current increase by rotating in clockwise direction)
3. The same adjustment for the reverse direction ("V" or "R").
Solenoid current Imin = 400 mA Imin = 200 mA
4. Adjust duration of time ramp with R1.
R ("reverse") Imax = 1200 mA Imax = 600 mA
(ramp time increase by rotating in clockwise direction)
Ramp time approx. 5 s approx. 5 s

Mobile Hydraulics 6/8 PVR

 RE 95 022/05.02

Safety Concept

Note:
– The suggested circuits do not imply any technical liability of Bosch Rexroth Mobile Hydraulics for the system.
– The safety instructions contained in RDE 90301-01 must be observed.
– To switch off the system in emergencies, the power supply to the electronic controls must be disconnected by an emergency stop switch. The
emergency stop switch must be installed in an easily accessible position for the operator.
Safe braking must be ensured when the emergency stop function is activated.
– Lines to the electronic controls must not be routed close to other conducting lines in the machine.
– A sufficient distance to radio systems must be maintained.
– All connectors must be unplugged from the electronic unit during electrical welding operations.
– The electronic unit may only be tested with connected proportional solenoids.
– The proportional solenoids must not be connected to spark suppression diodes.
– Other inductive loads in the system must be connected to spark suppression diodes.
– External switching contacts in the solenoid lines are not permitted.

PVR 7/8 Mobile Hydraulics

RE 95 022/05.02

Brueninghaus Hydromatik GmbH

Elchingen Plant
Glockeraustraße 2 The specified data is for product description
89275 Elchingen - Germany purposes only and may not be deemed to be
Phone +49 (0) 73 08 82-0 guaranteed unless expressly confirmed in the
Telefax +49 (0) 73 08 72 74 contract.
Internet: www.bru-hyd.com / E-Mail: [email protected]

All rights reserved – Subject to revision 8/8 PVR