Splices Index Main Index
Heat-Shrink Splices
HVS
In-line splices for 1/C shielded cable (5-35 kV)
Tyco Electronics’ Raychem heat-shrink- The heat-shrink feature allows the kits
able shielded power cable splices are to accommodate out-of-round, out-of-
pre-engineered to offer a compact, low- spec cable.
profile installation with a minimum
diameter buildup. Rated to IEEE 404. For use on copper
tape, wire shield, lead sheath, and
All kits contain a solderless grounding UniShield cables. Some kits contain
kit, consisting of a ground clamp, a tube for outer layer.
ground braid, and a shielding mesh.
72
Selection information: (dimensions in inches/millimeters)
M
D
A
C
L
Insulation Jacket Kit Required
diameter O.D. Connector dimensions installed installation
Catalog (min.–max.) (max.) Max. O.D. Max. length length space
number Conductor size (AWG/kcmil) A B C D L M
HVS-820S (5 kV) (8 kV)
HVS-821S #6–2/0* #6–#2 0.35–0.65 (9–17) 0.80 (20) 0.50 (13) 3.0 (76) 24 (610) 44 (1118)
HVS-822S 3/0–300* #1–4/0 0.55–0.90 (14–23) 1.15 (29) 0.75 (19) 4.25 (108) 24 (610) 45 (1143)
HVS-823S 350–750* 250–350 0.80–1.25 (20–32) 1.80 (46) 1.10 (28) 6.0 (152) 27 (686) 50 (1270)
HVS-824S 1000–1500* 500–750 1.00–1.60 (25–41) 2.30 (58) 1.45 (37) 8.0 (203) 30 (762) 56 (1422)
HVS-825S 750–1000 1.30–2.25 (33–57) 2.45 (62) 1.85 (47) 8.0 (203) 30 (762) 56 (1422)
HVS-1520S (15 kV)
HVS-1521S #2–4/0** 0.65–1.05 (17–27) 1.25 (32) 0.90 (23) 4.25 (108) 27 (686) 54 (1372)
HVS-1522S 250–350 0.90–1.30 (23–33) 1.50 (38) 1.15 (29) 5.5 (140) 28 (711) 56 (1422)
HVS-1523S 500–750** 1.10–1.60 (28–41) 1.85 (47) 1.60 (41) 8.0 (203) 30 (762) 59 (1499)
HVS-1524S 750–1000 1.25–1.80 (32–46) 2.10 (53) 1.85 (47) 8.0 (203) 34 (864) 67 (1702)
HVS-1525S 1250–2000 1.60–2.50 (41–64) 2.80 (71) 2.40 (61) 8.0 (203) 40 (1016) 74 (1880)
HVS-1520S-W (15 kV with wraparound rejacketing sleeve)
HVS-1521S-W #2–4/0** 0.65–1.05 (17–27) 1.25 (32) 0.90 (23) 4.25 (108) 28 (711) 39 (990)
HVS-1522S-W 250–350 0.90–1.30 (23–33) 1.50 (38) 1.15 (29) 5.50 (140) 28 (711) 40 (1016)
HVS-1523S-W 500–750** 1.10–1.60 (28–41) 1.85 (47) 1.60 (41) 8.00 (203) 30 (762) 45 (1143)
HVS-1524S-W 750–1000 1.25–1.80 (32–46) 2.10 (53) 1.85 (47) 8.00 (203) 34 (864) 49 (1244)
HVS-1525S-W 1250–2000 1.60–2.50 (41–64) 2.80 (71) 2.40 (61) 11.00 (279) 40 (1016) 54 (1371)
HVS-2520S (25 kV)
HVS-2521S #1–250 0.90–1.20 (23–31) 1.50 (38) 1.10 (28) 4.0 (102) 40 (1016) 56 (1422)
HVS-2522S 350–500 1.20–1.50 (31–38) 1.95 (50) 1.35 (34) 6.0 (152) 40 (1016) 60 (1524)
HVS-2523S 750–1000 1.50–1.80 (38–46) 2.40 (61) 1.85 (47) 8.0 (203) 40 (1016) 62 (1575)
HVS-3520S (35 kV)
HVS-3521S 1/0–3/0 0.95–1.35 (24–34) 1.55 (39) 1.00 (25) 4.0 (102) 40 (1016) 53 (1346)
HVS-3522S 4/0–600 1.20–1.70 (31–43) 2.10 (53) 1.50 (38) 6.0 (152) 44 (1118) 62 (1575)
HVS-3523S 600–1000 1.55–2.15 (39–55) 2.80 (71) 1.85 (47) 10.0 (254) 44 (1118) 67 (1702)
Ordering Information:
1. Select the appropriate catalog ** Check the jacket O.D. on the 15 kV, 5. Kits do not contain connectors;
number. Selections are based on 133%-insulated 4/0 and 750-kcmil order compression or solder
the typical dimensions of 100% cables to ensure they fall within the connectors separately.
insulated cables (manufactured in use range specified. If you have any 6. If external grounding and/or shield
accordance with the data contained questions, contact your Tyco interrupting is required, order an
in AEIC CS5-1987 and AEIC CS6- Electronics sales engineer or HVS-EG kit from page 96.
1987), commonly used connectors. representative. 7. Standard package: 1 kit/box.
Nominal insulation thickness (100%): 2. For cables manufactured to other 8. Related test reports: HVS 5-8 kV:
5 kV: 90 mils., 8 kV: 115 mils., specifications, confirm selection with EDR-5181,
HVS-5-8kV: HVS15 EDR-5181
kV: EDR-5114,
15 kV: 175 mils., 25 kV: 260 mils., cable and connector dimensions. HVS 25 kV: EDR-5150;
15 kV: EDR-5114
35 kV: 345 mils. * 3. If using 5/8 kV (115-mil) cable, use HVS 25–35
25 kV: kV: EDR-5197,
EDR-5150
Nominal insulation thickness (133%): 8 kV selection. HVS-1520S-W:
HVS 25-35 kV: EDR-5225.
EDR-5197
15 kV: 220 mils. 4. HVS-SHIM kits are available if the HVS 1520S-W: EDR-5225
diameter of one of your cables is not Related installation instructions:
within the standard range (refer to HVS-820S HVS-1520S HVS-1520S-W
page 95). HVS-2520S HVS-3520S
Tyco Electronics Corporaton Issued 2004-2005 USA: 800-327-6996 Fax: 800.527.8350 Outside US: 919.557.8903
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