Commissioning report
Certified installer: Responsible AIRnet champion:
Customer: Commissioning date (dd/mm/yyyy):
Customer address:
Expansion of existing installation New installation
Before installation
SAFETY AMBIENT CONDITIONS
All safety instructions at customer site have been If installed outdoors: is the installation protected from
acknowledged and applied.
Direct sunlight?
The AIRnet installation manual Rain / snow / ice?
(latest version is available on the website: Wind?
https://www.airnet-system.com/en) has
been read and understood. The installation is carried NETWORK LAYOUT
out in accordance with the instructions in this manual. To ensure proper draining of condensate, pipes should
be sloped at 1-2% and a drain point should be foreseen
MEDIUM at every lowest point of the line.
Compressed air
Ensure that pressure vessels are bolted to the floor,
Vacuum
and that vibrations may not be transmitted to the
Nitrogen
AIRnet piping.
Other:
Expansion loops
TMAX °C / °F Number of expansion loops:
Longest straight line: m/ft
TAVG °C / °F
TMIN °C / °F
Working pressure
bar(g) / psi
Installation
A pipe clip has been foreseen within 50cm (20”)
max 2.5 m/8 ft
of every side of every fitting
AND
A pipe clip has been foreseen every 2,5m (100”)
for longer stretches of pipe Max 50 cm / 20” Max 50 cm / 20”
Min 2.5 cm / 1” Min 2.5 cm / 1”
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Commissioning report
All valves and flanges are Insertion depth markers
supported by 2 pipe have been checked on at
clips and a dedicated least 10% of fittings
valve support
Torque markers have Verify torque by
been verified on at least re-torqueing all fittings
10% of fittings. with the torque wrench
For PF series 20mm (¾”) and corresponding head.
to 50mm (2”) For Black series 63mm (2 ½”)
For PM series 63mm (2 ½”) and 80mm (3”).
and 80mm (3”)
and Bigger diameters
100mm (4”) and 158mm (6”).
Commissioning
The installation has been tested according to the procedure below
1. Apply pressure of 1,5 bar / 22 psi to the system.
2. Check if the pressure is dropping between the end of the line and the vessel. If pressure remains stable, go to point 4.
3. Use leak finder spray or an ultrasonic leak detector to find the leak. Depressurize the system, rectify the leak
and go back to step 1.
4. Increase pressure gradually (max 1 bar / 14 psi every 5 minutes)
5. Close the main valve and monitor the pressure at the end of the line for 30 minutes.
If the pressure is dropping, go to point 3.
6. To be checked: 24h before handover
Leaks / disconnections detected during first pressurization at 1,5 bar / 22 psi
No
Yes, leaks found
Yes, disconnections
Leaks / disconnections detected during final pressurization at working pressure
No
Yes, leaks found
Yes, disconnections
The pressure difference between the compressor room and final point of use is approved by the customer.
Signatures
AIRnet installer AIRnet champion Customer representative
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