OM-187 476B February 2000

Effective with serial number:

Blu-Pak 35 - 165 120
Blu-Pak 45 - 165 052

Processes
MIG (GMAW) Welding
Flux Cored (FCAW)

Description

Arc Welding Power Source

Blu-Pak 35/45

Visit our website at

www.MillerWelds.com
OWNER’S MANUAL
From Miller to You
Thank you and congratulations on choosing Miller. Now
you can get the job done and get it done right. We know
you don’t have time to do it any other way.
That’s why when Niels Miller first started building arc
welders in 1929, he made sure his products offered
long-lasting value and superior quality. Like you, his
customers couldn’t afford anything less. Miller products
had to be more than the best they could be. They had to
be the best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They will
help you protect yourself against potential hazards on the worksite. We’ve
made installation and operation quick and easy. With Miller you can
count on years of reliable service with proper maintenance. And if for
some reason the unit needs repair, there’s a Troubleshooting section that
will help you figure out what the problem is. The parts list will then help
you to decide which exact part you may need to fix the problem.
Warranty and service information for your particular model are also
provided.

Working as hard as you do

– every power source from
Miller is backed by the most
hassle-free warranty in the
business.

Miller Electric manufactures a full line

of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor
to receive the latest full line catalog or
individual catalog sheets.
 TABLE OF CONTENTS
SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING . . . . . . . . . 1
1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1-3. Additional Symbols for Installation, Operation, and Maintenance . . . . . . 3
1-4. EMF Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SECTION 2 – INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2-1. Included with Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2-2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2-3. Duty Cycle Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2-4. Volt-Ampere Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SECTION 3 – INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-1. Selecting a Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-2. Typical MIG Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-3. Electrical Service Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-4. Connecting Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-5. Remote 14 Receptacle RC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SECTION 4 – OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4-1. Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SECTION 5 – MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . 8
5-1. Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5-2. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SECTION 6 - ELECTRICAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SECTION 7 - PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
WARRANTY
 Declaration of Conformity
Manufacturer’s Name: MILLER Europe S.P.A.
Manufacturer’s Address: Via Privata Iseo, 6/E
20098 San Giuliano
Milanese, Italy

Declares that this product:

Blu-Pak 35/45
Conforms to the following Directives and Standards:

Directives
Electromagnetic Compatibility Directives: 89/336/EEC
Low Voltage: 73/23/EEC
Machinery Directives: 89/392/EEC
And their amendments 91/368/EEC, 93/31/EEC, 93/44/EEC, 93/68/EEC
Standards
Electromagnetic compatibility (EMC) Product standard for arc welding equipment: EN50199: August 1995
Safety Requirements for Arc Welding Equipment Part 1: EN 60974-1: 1989

European Contact: Mr. Luigi Vacchini, Managing Director

MILLER Europe S.P.A.
Via Privata Iseo, 6/E
20098 San Giuliano
Milanese, Italy

Telephone: 39(0)2-982901
Fax: 39(0)2-98290-203

dec_con 5/97
 SECTION 1 – SAFETY PRECAUTIONS–READ BEFORE USING
safety_som_woPSS 4/98

1-1. Symbol Usage

Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.

Y Marks a special safety message. This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
. Means “Note”; not safety related. to avoid the hazards.

1-2. Arc Welding Hazards

Y The symbols shown below are used throughout this manual to D Do not drape cables over your body.
call attention to and identify possible hazards. When you see D If earth grounding of the workpiece is required, ground it directly
the symbol, watch out, and follow the related instructions to with a separate cable.
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in D Do not touch electrode if you are in contact with the work, ground,
the Safety Standards. Read and follow all Safety Standards. or another electrode from a different machine.
Y Only qualified persons should install, operate, maintain, and D Use only well-maintained equipment. Repair or replace damaged
repair this unit. parts at once. Maintain unit according to manual.
D Wear a safety harness if working above floor level.
Y During operation, keep everybody, especially children, away.
D Keep all panels and covers securely in place.
D Clamp work cable with good metal-to-metal contact to workpiece
or worktable as near the weld as practical.
ELECTRIC SHOCK can kill.
D Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.
Touching live electrical parts can cause fatal shocks
or severe burns. The electrode and work circuit is
electrically live whenever the output is on. The input SIGNIFICANT DC VOLTAGE exists after removal of
power circuit and machine internal circuits are also input power on inverters.
live when power is on. In semiautomatic or automatic wire welding, the
wire, wire reel, drive roll housing, and all metal parts touching the D Turn Off inverter, disconnect input power, and discharge input
welding wire are electrically live. Incorrectly installed or improperly capacitors according to instructions in Maintenance Section
grounded equipment is a hazard. before touching any parts.

D Do not touch live electrical parts.

D Wear dry, hole-free insulating gloves and body protection. FUMES AND GASES can be hazardous.
D Insulate yourself from work and ground using dry insulating mats
or covers big enough to prevent any physical contact with the work Welding produces fumes and gases. Breathing
or ground. these fumes and gases can be hazardous to your
health.
D Do not use AC output in damp areas, if movement is confined, or if
there is a danger of falling. D Keep your head out of the fumes. Do not breathe the fumes.
D Use AC output ONLY if required for the welding process. D If inside, ventilate the area and/or use exhaust at the arc to remove
D If AC output is required, use remote output control if present on welding fumes and gases.
unit. D If ventilation is poor, use an approved air-supplied respirator.
D Disconnect input power or stop engine before installing or D Read the Material Safety Data Sheets (MSDSs) and the
servicing this equipment. Lockout/tagout input power according to manufacturer’s instructions for metals, consumables, coatings,
OSHA 29 CFR 1910.147 (see Safety Standards). cleaners, and degreasers.
D Properly install and ground this equipment according to its D Work in a confined space only if it is well ventilated, or while
Owner’s Manual and national, state, and local codes. wearing an air-supplied respirator. Always have a trained watch-
D Always verify the supply ground – check and be sure that input person nearby. Welding fumes and gases can displace air and
power cord ground wire is properly connected to ground terminal in lower the oxygen level causing injury or death. Be sure the breath-
disconnect box or that cord plug is connected to a properly ing air is safe.
grounded receptacle outlet. D Do not weld in locations near degreasing, cleaning, or spraying op-
D When making input connections, attach proper grounding conduc- erations. The heat and rays of the arc can react with vapors to form
tor first – double-check connections. highly toxic and irritating gases.
D Frequently inspect input power cord for damage or bare wiring – D Do not weld on coated metals, such as galvanized, lead, or
replace cord immediately if damaged – bare wiring can kill. cadmium plated steel, unless the coating is removed from the weld
area, the area is well ventilated, and if necessary, while wearing an
D Turn off all equipment when not in use. air-supplied respirator. The coatings and any metals containing
D Do not use worn, damaged, undersized, or poorly spliced cables. these elements can give off toxic fumes if welded.

OM-187 476 Page 1

 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill.

Arc rays from the welding process produce intense D Shut off shielding gas supply when not in use.
visible and invisible (ultraviolet and infrared) rays D Always ventilate confined spaces or use
that can burn eyes and skin. Sparks fly off from the approved air-supplied respirator.
weld.
D Wear a welding helmet fitted with a proper shade of filter to protect
your face and eyes when welding or watching (see ANSI Z49.1
and Z87.1 listed in Safety Standards). HOT PARTS can cause severe burns.
D Wear approved safety glasses with side shields under your
helmet. D Do not touch hot parts bare handed.
D Use protective screens or barriers to protect others from flash and D Allow cooling period before working on gun or
glare; warn others not to watch the arc. torch.
D Wear protective clothing made from durable, flame-resistant mate-
rial (leather and wool) and foot protection.
MAGNETIC FIELDS can affect pacemakers.
WELDING can cause fire or explosion.
D Pacemaker wearers keep away.
D Wearers should consult their doctor before
Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks going near arc welding, gouging, or spot
can fly off from the welding arc. The flying sparks, hot welding operations.
workpiece, and hot equipment can cause fires and
burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding. NOISE can damage hearing.
D Protect yourself and others from flying sparks and hot metal.
Noise from some processes or equipment can
D Do not weld where flying sparks can strike flammable material. damage hearing.
D Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers. D Wear approved ear protection if noise level is
high.
D Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.
D Watch for fire, and keep a fire extinguisher nearby.
D Be aware that welding on a ceiling, floor, bulkhead, or partition can CYLINDERS can explode if damaged.
cause fire on the hidden side.
D Do not weld on closed containers such as tanks, drums, or pipes, Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
unless they are properly prepared according to AWS F4.1 (see gas cylinders are normally part of the welding
Safety Standards). process, be sure to treat them carefully.
D Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly D Protect compressed gas cylinders from excessive heat, mechani-
unknown paths and causing electric shock and fire hazards. cal shocks, slag, open flames, sparks, and arcs.
D Do not use welder to thaw frozen pipes. D Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.
D Remove stick electrode from holder or cut off welding wire at
contact tip when not in use. D Keep cylinders away from any welding or other electrical circuits.
D Wear oil-free protective garments such as leather gloves, heavy D Never drape a welding torch over a gas cylinder.
shirt, cuffless trousers, high shoes, and a cap. D Never allow a welding electrode to touch any cylinder.
D Remove any combustibles, such as a butane lighter or matches, D Never weld on a pressurized cylinder – explosion will result.
from your person before doing any welding.
D Use only correct shielding gas cylinders, regulators, hoses, and fit-
tings designed for the specific application; maintain them and
associated parts in good condition.
FLYING METAL can injure eyes.
D Turn face away from valve outlet when opening cylinder valve.
D Welding, chipping, wire brushing, and grinding D Keep protective cap in place over valve except when cylinder is in
cause sparks and flying metal. As welds cool, use or connected for use.
they can throw off slag.
D Read and follow instructions on compressed gas cylinders,
D Wear approved safety glasses with side associated equipment, and CGA publication P-1 listed in Safety
shields even under your welding helmet. Standards.

OM-187 476 Page 2

1-3. Additional Symbols for Installation, Operation, and Maintenance

FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury.

D Do not install or place unit on, over, or near D Keep away from moving parts such as fans.
combustible surfaces. D Keep all doors, panels, covers, and guards
D Do not install unit near flammables. closed and securely in place.
D Do not overload building wiring – be sure power supply system is
properly sized, rated, and protected to handle this unit.

FALLING UNIT can cause injury.

H.F. RADIATION can cause interference.
D Use lifting eye to lift unit only, NOT running
gear, gas cylinders, or any other accessories. D High-frequency (H.F.) can interfere with radio
D Use equipment of adequate capacity to lift and navigation, safety services, computers, and
support unit. communications equipment.
D If using lift forks to move unit, be sure forks are D Have only qualified persons familiar with
long enough to extend beyond opposite side of electronic equipment perform this installation.
unit. D The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.
OVERUSE can cause OVERHEATING D If notified by the FCC about interference, stop using the
equipment at once.
D Allow cooling period; follow rated duty cycle. D Have the installation regularly checked and maintained.
D Reduce current or reduce duty cycle before D Keep high-frequency source doors and panels tightly shut, keep
starting to weld again. spark gaps at correct setting, and use grounding and shielding to
D Do not block or filter airflow to unit. minimize the possibility of interference.

STATIC (ESD) can damage PC boards.

D Put on grounded wrist strap BEFORE handling
boards or parts.
ARC WELDING can cause interference.
D Use proper static-proof bags and boxes to
store, move, or ship PC boards. D Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
MOVING PARTS can cause injury. such as robots.
D Be sure all equipment in the welding area is
D Keep away from moving parts. electromagnetically compatible.
D Keep away from pinch points such as drive D To reduce possible interference, keep weld cables as short as
rolls. possible, close together, and down low, such as on the floor.
D Locate welding operation 100 meters from any sensitive elec-
tronic equipment.
WELDING WIRE can cause injury. D Be sure this welding machine is installed and grounded
according to this manual.
D Do not press gun trigger until instructed to do D If interference still occurs, the user must take extra measures
so. such as moving the welding machine, using shielded cables,
D Do not point gun toward any part of the body, using line filters, or shielding the work area.
other people, or any metal when threading
welding wire.

1-4. EMF Information

Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them.
Electric And Magnetic Fields
Welding current, as it flows through welding cables, will cause electro- 2. Arrange cables to one side and away from the operator.
magnetic fields. There has been and still is some concern about such
fields. However, after examining more than 500 studies spanning 17 3. Do not coil or drape cables around your body.
years of research, a special blue ribbon committee of the National
Research Council concluded that: “The body of evidence, in the 4. Keep welding power source and cables as far away from opera-
committee’s judgment, has not demonstrated that exposure to power- tor as practical.
frequency electric and magnetic fields is a human-health hazard.”
However, studies are still going forth and evidence continues to be 5. Connect work clamp to workpiece as close to the weld as possi-
examined. Until the final conclusions of the research are reached, you ble.
may wish to minimize your exposure to electromagnetic fields when
welding or cutting. About Pacemakers:
To reduce magnetic fields in the workplace, use the following Pacemaker wearers consult your doctor first. If cleared by your doctor,
procedures: then following the above procedures is recommended.

OM-187 476 Page 3

 SECTION 2 – INTRODUCTION
2-1. Included with Your Unit

1 Power Source
2 Power Cord (4m)
3 Work Cable and Clamp (4m) 2
4 Running Gear

2-2. Specifications
Rated Output
at 45% Duty Welding
Cycle Range Max. OVC Input Rating KVA Dimensions Net Weight
Blu-Pak 35 350 A 32 V 16-32 38 230-31A 11.8 KVA Length: 146 kg
400–18A 1040mm
Height: 760mm
Width: 435mm
Blu-Pak 45 450 A 37 V 14-37 47 230-46A 17.7 KVA Length: 156 kg
400-27A 1040mm
Height: 760mm
Width: 435mm

2-3. Duty Cycle Chart

800
700 Blu-Pak 35: 45% Duty Cycle at 32V, 350A
WELDING AMPERES

600
Blu-Pak 45: 45% Duty Cycle at 37V, 450A
Duty cycle is percentage of 10 500
minutes that unit can weld at rated
load without overheating. 400
Y Exceeding duty cycle can
damage unit and void 300 450
warranty.
350 4.5 Minutes 5.5 Minutes
200 Welding Resting
20 25 30 35 40 50 60 708090100
% DUTY CYCLE

2-4. Volt-Ampere Curves

Blu-Pak 35 Blu-Pak 45

OM-187 476 Page 4

 SECTION 3 – INSTALLATION
3-1. Selecting a Location
Position unit so air can circulate.

500 mm
500 mm

500 mm

3-2. Typical MIG Connections

6
1 Power source
2 Work clamp (connect to re- 5
ceptacle as shown) 7
3 Water cooler for torch
4 Cylinder (chain to running
gear)
5 Cylinder valve
Open valve slightly so gas flow
blows dirt from valve. Close valve.
6 Regulator/Flow gauge
Install so face is vertical 8
7 Flow adjust
8 Gas supply line 4
9 Wire feeder
3
10 MIG torch
9

10

OM-187 476 Page 5

3-3. Electrical Service Guide
Blu-Pak 35 Blu-Pak 45
Input Voltage 230 400 230 400
Input amperes at rated output 36A 21A 52A 30A
Fuse or circuit breaker rating (max. rec) 36A 21A 52A 30A
Input conductor size* 6 mm2 6 mm2 6 mm2 6 mm2
Grounding conductor size** 6 mm2 6 mm2 6 mm2 6 mm2
* Power cord supplied with the unit is sized for 230V operation.
** Larger power cord may be required for cable length greater than 3 meters. Consult national or local regulations.

3-4. Connecting Input Power

ST-161 454-A

GND/PE
Y Have only qualified persons
make this installation.
Y Special installation may be
required where gasoline or
volatile liquids are present –
consult national or local reg-
ulations.

GND/PE L3
Connect first. L1 L2

Tools Needed:

3-5. Remote 14 Receptacle RC1

Socket Information

OUTPUT A 24 volts ac.

24 VOLTS AC (CONTACTOR) B Contact closure to A completes 24 volts ac contactor control circuit.
I 115 volts AC, protected by fuse.
115 VOLTS AC OUTPUT
K Chassis common.
GND
G Circuit common for 24 and 115 volts ac circuits.

OM-187 476 Page 6

 SECTION 4 – OPERATION

4-1. Controls
Ref. ST-155 790-F

1 Power Switch 2 5 6
The power switch is a selector knob
which permits selection of operation
on either of the two available ranges
(I and II) and the center position is off.
2 Indicator Lamp
This lights up when the power switch
is placed in the ON position. 1

3 Protection Fuse
Fuse F protects the control circuit.
Should it become necesary to re-
place any fuse in the welding power
source, be sure to substitute with one
of the same size and rating.
4 High Temperature Shutdown
3 4
Light
7 8
This lights up when unit overheats
and shuts down.
5 Use this control to adjust weld
voltage 10 position switch. 20
weld setting, 10 high range (I),
10 low range (II).
6 Voltage/Amperage Meter.
Use toggle switch to select voltage or
amperage.
7 Low Inductance Negative
Output Terminal
Connect work lead here for most Front Panel
“short-arc” applications.
8 High Inductance Negative
Terminal
Connect work lead here for stainless
steel and spray arc conditions. 9 10 11
9 115 a.c. Receptacle
Located on the rear panel is a recep-
tacle which provides power to the gas
heater, when welding with CO2
shielding gas and for the cooling sys-
tem.
10 Wire Feeder Power Cable
Receptacle
Located on the rear panel is a recep-
tacle used to supply operating power
to the wire feed unit.
115 VAC
11 Positive Out Terminal

Back Panel

OM-187 476 Page 7

 SECTION 5 – MAINTENANCE AND TROUBLESHOOTING

5-1. Routine Maintenance

Y Disconnect power before maintaining.
. Maintain more often during severe conditions.

3 Months

Replace unreadable labels. Clean and tighten weld terminals.

Repair or replace cracked weld Repair or replace cracked gas

cable. hose.

Replace o-ring in Electrode/Gas

Output receptacle if cracked.

6 Months

Blow out or vacuum inside.

OR

5-2. Troubleshooting

Trouble Remedy

No weld output; fan does not run. Place line disconnect switch in On position (see Section 3-4).

Check and replace line fuse(s), if necessary, or reset circuit breaker (see Section 3-4).

Check for proper input power connections (see Section 3-4).

No weld output; fan on. Check and replace if necessary (see Section 4-1)

Tighten wire feeder connection to Remote 14 receptacle.

Unit overheated. Allow unit to cool (see Section 2-3).

Fan not operating; weld output Check for and remove anything blocking fan movement.
available.
Have Factory Authorized Service Agent check fan motor.

OM-187 476 Page 8

 6-1. Blu-Pak 35/45
R1 S2 T3
1 2 3 4 5 6 7 8 9 10 1112 B B
1X X X MT
2 X X X Z
3 X X X 28 30
4 X X X PRI.
5 X X X
POSIZIONI

6 X X X B SR1 31
7 X X X B
8 X X X
9 X X X Vc
10 X X X

SECTION 6 - ELECTRICAL DIAGRAM

B SEC.

B
SHUNT
29
1 2 3 4 5 6 7 8 910 1112 2 1 2 1 2 1 +
W
27
S2 25
S3 26
1 2

DIGITAL A-V
RL 1
RL 1

SL 2

TL 3
W 3 4

SL 2
1 2 X W 7 12
R 5 6 24 Vac

TL 3
3 W 6 Z V 19
S 24
5 W 4 Y U 8
T
GND
C2

C3
C1

F
11
S3
230V 400V
10
FM 9

RC3

AT
20
24V 115V
PL

OL RC2
IN RECT.TP
W

cod.956.142.300/956.142.301
13
R
CR 14 RC1
OM-187 476 Page 9

w
22 20 23 21 115
B G A K L
RC1
 SECTION 7 - PARTS LIST

7-1. Main Assembly

2 45
10 35
34
36

37
33
40 39
3
38
4 32

5 31

30
6

29

41 43

8
42

9 28

27

10
23
21
22
24

26
20 25
12
44
11
13
19
14

15

16 18
17

OM-187 476 Page 10

 Dia Qty. Dia Qty.
Item Ref. Code Dwg 35 45 Item Ref. Code Dwg 35 45
1 116121097 VS.0.0.41 1 1 22 756069012 BO.0.0.6 1 1
2 156002023 VS.0.0.15 2 2 23 116006115 VS.0.0.1 1 1
3 PL 056072054 EG.1.0.4 1 1 24 W 057079027 UV.0.12 1
4 058020044 VS.0.0.17 1 24 W 057079028 VT.0.1 1
4 056020042 VT.0.0.5 1 25 056054064 VS.0.013 2 2
5 000046432 OL.0.0.14 26 156009067 6 6
6 F 056092039 EZ.4.0.5 1 1 27 156087017 2 2
7 OL 056072062 QF.0.0.10 1 1 28 057029005 VS.0.3 1 1
8 056020043 VS.0.0.16 1 29 117029078 VS.0.2 1 1
8 056020031 MN.3.0.3 1 30 057014030 ML.0.3 1 1
9 116118150 VS.0.0.2 1 1 31 356078032 PZ.0.0.8 1 1
10 50mmq 056076152 DD.0.0.7 3 32 116118151 VS.0.0.3 1 1
10 70mmq 056076169 DI.11.0.2 3 33 000173283 QB.0.0.13 1 1
34 RC2 000604176 EF.6.0.3 1 1
11 056054065 VS.0.014 2 2
35 RC1 056076170 FS.1.0.3 1 1
12 116085123 VS.0.0.8 1 1
36 Destra/Right 116122277 VS.0.0.5 1 1
13 116005313 VS.0.0.12 1 1
36 Sinstra/Left 116122278 VS.0.0.6 1 1
14 TP.NC.110_ 056159008 QF.0.0.7 1 1
37 000124274 QA.0.4.3 1 1
15 SR1 056050058 HC.0.0.2 1
38 FM 000116190 QB.0.12 1 1
15 SR1 056050017 AS.0.0.1 1 (230V, 50/60 Hz)
16 SHUNT 056059257 UV.3.0.1 1 39 S2 056067196 UV.0.011 1
16 SHUNT 056059262 VT.0.0.1 1 39 S2 056067205 VT.0.0.3 1
17 MT 230/400V 028021425 VS.1 1 40 S3 056067203 VS.0.0.10 1
17 MT 230/400V 028021424 VT.1 1 40 S3 056067204 VT.0.0.2 1
18 PRI. SEC 027015542 VS.1.1 3 41 A-V 027095012 VS.5.1 1
230/400V 41 A-V 027095013 VT.4.1 1
18 PRI. SEC 027015541 VT.1.1 3 42 AT 058021042 MI.5 1 1
230/400V
43 656089005 EZ.5.0.1 1 1
19 117049015 VS.0.18 1 1 R 056059189 DH.6.0.4 1 1
20 Z 028038040 VS.2 1 C1-C2-C3 057024004 PG.0.7 1 1
20 Z 028038041 VT.2 1 44 116122280 VS.0.0.11 1 1
21 556070011 HD.0.02 4 4 45 CR 056057104 DV.11.0.4 1 1

OM-187 476 Page 11

Notes
Notes
Notes
 Effective January 1, 2000

This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.

LIMITED WARRANTY – Subject to the terms and conditions * APT, ZIPCUT & PLAZCUT Model Plasma Cutting
below, Miller Electric Mfg. Co., Appleton, Wisconsin, Torches
warrants to its original retail purchaser that new Miller * Remote Controls
equipment sold after the effective date of this limited warranty
is free of defects in material and workmanship at the time it is * Accessory Kits
shipped by Miller. THIS WARRANTY IS EXPRESSLY IN * Replacement Parts (No labor)
LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
* Spoolmate 185
IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS. Miller’s True Blue Limited Warranty shall not apply to:
Within the warranty periods listed below, Miller will repair or 1. Items furnished by Miller, but manufactured by others,
replace any warranted parts or components that fail due to such as engines or trade accessories. These items are
such defects in material or workmanship. Miller must be covered by the manufacturer’s warranty, if any.
notified in writing within thirty (30) days of such defect or
failure, at which time Miller will provide instructions on the 2. Consumable components; such as contact tips, cutting
warranty claim procedures to be followed. nozzles, contactors, brushes, slip rings, relays or parts
that fail due to normal wear.
Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty 3. Equipment that has been modified by any party other
time periods. All warranty time periods start on the date that than Miller, or equipment that has been improperly
the equipment was delivered to the original retail purchaser, installed, improperly operated or misused based upon
or one year after the equipment is sent to a North American industry standards, or equipment which has not had
distributor or eighteen months after the equipment is sent to reasonable and necessary maintenance, or equipment
an International distributor. which has been used for operation outside of the
specifications for the equipment.
1. 5 Years Parts – 3 Years Labor
MILLER PRODUCTS ARE INTENDED FOR PURCHASE
* Original main power rectifiers
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
* Inverters (input and output rectifiers only) PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.
2. 3 Years — Parts and Labor
In the event of a warranty claim covered by this warranty, the
* Transformer/Rectifier Power Sources exclusive remedies shall be, at Miller’s option: (1) repair; or
* Plasma Arc Cutting Power Sources (2) replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
* Semi-Automatic and Automatic Wire Feeders replacement at an authorized Miller service station; or (4)
* Inverter Power Supplies payment of or credit for the purchase price (less reasonable
* Intellitig depreciation based upon actual use) upon return of the
goods at customer’s risk and expense. Miller’s option of
* Engine Driven Welding Generators repair or replacement will be F.O.B., Factory at Appleton,
(NOTE: Engines are warranted separately by the Wisconsin, or F.O.B. at a Miller authorized service facility as
engine manufacturer.) determined by Miller. Therefore no compensation or
reimbursement for transportation costs of any kind will be
3. 1 Year — Parts and Labor allowed.
* Motor Driven Guns (w/exception of Spoolmate 185) TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
* Process Controllers PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE
* Positioners and Controllers
FOR DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
* Automatic Motion Devices CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
* Robots PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.
* RFCS Foot Controls
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
* IHPS Power Sources AND ANY IMPLIED WARRANTY, GUARANTY OR
* Water Coolant Systems REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
* HF Units
OTHER LEGAL THEORY WHICH, BUT FOR THIS
* Grids PROVISION, MIGHT ARISE BY IMPLICATION,
* Spot Welders OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
* Load Banks MERCHANTABILITY OR FITNESS FOR PARTICULAR
* SDX Transformers PURPOSE, WITH RESPECT TO ANY AND ALL
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED
* Miller Cyclomatic Equipment AND DISCLAIMED BY MILLER.
* Running Gear/Trailers Some states in the U.S.A. do not allow limitations of how long
* Plasma Cutting Torches (except APT, ZIPCUT & an implied warranty lasts, or the exclusion of incidental,
PLAZCUT Models) indirect, special or consequential damages, so the above
* Field Options limitation or exclusion may not apply to you. This warranty
(NOTE: Field options are covered under True Blue provides specific legal rights, and other rights may be
for the remaining warranty period of the product they available, but may vary from state to state.
are installed in, or for a minimum of one year — In Canada, legislation in some provinces provides for certain
whichever is greater.) additional warranties or remedies other than as stated
herein, and to the extent that they may not be waived, the
4. 6 Months — Batteries limitations and exclusions set out above may not apply. This
Limited Warranty provides specific legal rights, and other
5. 90 Days — Parts and Labor rights may be available, but may vary from province to
* MIG Guns/TIG Torches province.
milan_warr 1/00
 Owner’s Record
Please complete and retain with your personal records.

Model Name Serial/Style Number

Purchase Date (Date which equipment was delivered to original customer.)

Distributor

Address

Miller Electric Mfg. Co.

An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters–USA
Phone: 414-735-4505
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
European Headquarters –
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
Miller Europe
Italy
Phone: 39 (0) 2982901

PRINTED IN USA  2000 Miller Electric Mfg. Co. 1/00