GOSSAME
STRUCTURES (PTY)
TG 600 WIN 1500.0
PAGE 1 of 4
ISSUED : MAY 2003
REV : 0
SPARE PARTS LIST AND AUTHOR: GOSSAMER
SPARE PART SPECIFICATIONS STRUCTURES (PTY) LTD
SPARE PARTS LIST
1. Introduction
The spare parts listed in this section, are the spares required to operate the TG 600 Machine
on a daily basis. Should a component fail that is not listed in this section, you should contact
Gossamer Structures to obtain the replacement part.
2. Spare Parts List
SER
NO DESCRIPTION PART NUMBER QTY
PNEUMATIC COMPONENTS
1 Main Air Dial Gauge 162 839 1
2 Main Suction Hose Good Year 5m
3 8mm Flex Hose 41A/27/5079/Z P/M
4 CPV-14-M1H-5LS-1/8” Single 161360 6
Solenoid Valve (Festo)
ELECTRICAL COMPONENTS
5 SMEO-1-LED-24B Magnetic Reed 30459 1
Switch (Festo)
6 RELAY A/B 11 Pin Flag and Lamp 700-HA-33A24-3-4 1
7 24V DC 11 Pin Relay A/B G2R1-1-SN 5
8 Banner Beam Sensor ( 600mm) S18SP6DL 2
9 Banner Transmitter (TX) S186E 1
10 Banner Receiver (RX) S18SP6R 1
11 Banner 50mm Fixed Field Sensor S18SP6FF50 1
12 Proximity Sensor (Allan Bradley) 872C-D8NP18-E2 2
13 Limit Switch (Omron) D4D-1121N 4
14 Shaft Encoder 1 000 Pulse 9 – 30V IS632-1000PPR 1
DC (Leine & Linde)
15 Safety Switch (Telemecanique) XCS-PA 592 3
16 Swivel Key XCS-213 2
17 90 Key XCS-214 1
DOCUMENT: TG1500
GOSSAME
STRUCTURES (PTY)
TG 600 WIN 1500.0
PAGE 2 of 4
ISSUED : MAY 2003
REV : 0
SPARE PARTS LIST AND AUTHOR: GOSSAMER
SPARE PART SPECIFICATIONS STRUCTURES (PTY) LTD
SER
NO DESCRIPTION PART NUMBER QTY
ELECTRICAL COMPONENTS
(Continued)
18 Robot Light - Green 855T-B24DN3 1
19 Robot Light - Red 855T-B24DN4 1
20 Robot Light - Amber 855T-B24DN5 1
21 Contactor A/B 7.5KW (220V – Coil) 100-C16F(01) 1
HOTMELT SYSTEM COMPONENTS
22 Glue Gun Nozzle (90, .020) 320020 4
23 Nozzle Screw 981015 4
24 HMU Filter 274 578 1
25 HMU Filter O-Ring 941172 1
26 24V Solenoid Valve S901 138 1
27 H204 Hotmelt Gun Module 276 119 4
BEARINGS, CHAINS AND BELTS
28 Deep Groove Ball Bearing 6006-2RS1 -
29 JIB Rhombic Flanged Unit UCFL 205 -
30 24 Teeth Sprocket mods 2 GS043-234-203 1
(Slipclutch)
31 Simplex Chain 06-B1 -
32 Master link 06-B1 -
33 Simplex Chain 08-B1 -
34 Master link 08-B1 -
35 Simplex Chain 12-B1
36 Master Link 12-B1
37 Turnbuckle M8 2
38 Side Centering Chain Stud 1 GS043-177-203 2
39 Side Centering Chain Stud 2 GS043-178-203 2
40 Socket Head Cap Screw M3x20 6
41 Nylock Nut M3 6
42 65Dia Friction Liner (T120 Torque Size 65 2
Limiter)
43 Rubber Infeed Roller 1 (98mm Dia) GS010-256-203 1
DOCUMENT: TG1500
GOSSAME
STRUCTURES (PTY)
TG 600 WIN 1500.0
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ISSUED : MAY 2003
REV : 0
SPARE PARTS LIST AND AUTHOR: GOSSAMER
SPARE PART SPECIFICATIONS STRUCTURES (PTY) LTD
SER
NO DESCRIPTION PART NUMBER QTY
CLEANING AND LUBRICATION
PARTS
44 Rubber Infeed Roller 2 (60mm Dia) GS010-266-203 1
45 Pneumatic Oil 207 872 1 ltr
46 Silicone 0089 3221 100 5 ltr
47 Plastic Silicone Dispenser 09892 317 1 1
48 Spirits 1 ltr 1ltr
49 Prepsol 1 ltr APKGL 541 51 1 ltr
50 Hot melt Equipment Cleaning Solvent S0012 3 kg
STICKERS
51 Sticker Set TG 600 1
GENERAL SPARES AND TOOLS
52 Straight Grease Nipple M6 M6 -
53 Allen Key Set (Ball Head) 02 05 1
DOCUMENT: TG1500
GOSSAME
STRUCTURES (PTY)
TG 600 WIN 1500.0
PAGE 4 of 4
ISSUED : MAY 2003
REV : 0
SPARE PARTS LIST AND AUTHOR: GOSSAMER
SPARE PART SPECIFICATIONS STRUCTURES (PTY) LTD
3. Spare Part Specifications
SER
NO DESCRIPTION SPECIFICATION
CONTROL
1 Mitsubishi PLC FX2N48MT-ESS
2 Human Interface F940GOT-LWD-E
3 Shaft Encoder (1 000 Pulse) IS632 - 1 000 PPR
CYLINDERS (FESTO)
4 Tucker Cylinder DNU 40-165-PPV Qty: 1
5 Upper Compression Unit DSN 25-20 Qty: 1
6 Top Guide Cylinder DNU 40-80-PPV Qty: 1
7 Case Separator Cylinder DNU 40-30-PPV Qty: 1
MOTORS AND GEARBOXES (Bonfiglioli)
8 Main Drive Motor and Gearbox 0.37 KW 4 Pole B5 C102P 104
RPM (0.37 KW)
9 Upper Compression Motor and Gearbox 0.18 KW 4 Pole B5 MVF 44V 200
RPM (0.18 KW)
10 Height Adjustment Motor 0.37 KW 4 Pole B5 Brake Motor
S101 438 RPM P71 (0.37 KW)
14/25 Bush and Key
DOCUMENT: TG1500