DP - POWER STEERING CYLINDER

3
5
4

2E

6
9
2E 10 12
2D
2C
2 2B
2A
1
10

7 13
Upd: 22 NOV 2005 GR950275 7797530 - - 0-0032

BY Drives
DP - POWER STEERING CYLINDER

REF PART NO. QTY DESCRIPTION NOTES

1 872443 1 Bracket
2 872215 1 Steering cylinder
2a 872698 1 Nipple
2b 872699 1 Nipple
2c 955985 1 O-ring
2d 955982 1 O-ring
2e 872700 2 Bushing
3 872491 1 Clevis pin
4 872490 1 Clevis pin
5 949791 2 Cotter pin
872697 1 Sealing ring kit Not shown
6 977625 2 Screw, Bracket
7 941908 2 Spring washer
8 970950 2 Screw, Bracket, lower
9 872103 2 Pivot pin
10 872104 2 Lock washer, Pivot pin
12 872311 1 Tab washer, Bracket
13 872369 1 Tab washer, Bracket, lower

7797530 - - 0-0032 GR950275 Upd: 22 NOV 2005

BY Drives
 DP, DPX - CLAMPING RING KIT

2
1

4
3
Upd: 22 NOV 2005 GR950268 7797530 - - 0-0024

BY Drives
DP, DPX - CLAMPING RING KIT

REF PART NO. QTY DESCRIPTION

1 854316 1 Clamping ring kit, V6, 4 cyl
854315 1 Clamping ring kit, V8
854317 1 Clamping ring kit, Diesel
2 813967 2 Rubber ring
804190 2 Rubber ring, V8 only
3 191844 6 Screw
4 806624 3 Striker plate

7797530 - - 0-0024 GR950268 Upd: 22 NOV 2005

BY Drives
 DP, DPX - COOLING WATER PIPE

8
9

13
6

10 7

11
12
14
1
3
2
15

5
4
Upd: 22 NOV 2005 GR950269 7797530 - - 0-0023

BY Drives
DP, DPX - COOLING WATER PIPE

REF PART NO. QTY DESCRIPTION

1 970958 4 Screw
2 960148 4 Washer
3 925256 1 O-ring
4 876631 1 Bellows kit
5 872531 2 Hose clamp
6 872334 1 Nipple
7 872336 1 Hose nipple, V6, V8, V6, V8; 45°
872338 1 Hose nipple, 90°
8 955516 2 Screw
9 955893 2 Washer
10 961669 2 Hose clamp
11 876632 1 Hose kit
12 853548 1 Hose clamp
13 925064 1 O-ring
14 872752 1 Hose connection
15 925064 2 O-ring

7797530 - - 0-0023 GR950269 Upd: 22 NOV 2005

BY Drives
 DP, DPX - EXTENSION SET, DRIVE UNIT

1 5
3 4
9
8
2
10

11

Upd: 22 NOV 2005 GR960061 7797530 - - 0-0026

BY Drives
DP, DPX - EXTENSION SET, DRIVE UNIT

REF PART NO. QTY DESCRIPTION NOTES

1 854686 1 Extension kit, L = 25 mm, DP
3851712 1 Extension kit, L=25 mm, DPX
2 1 Adapter
3 854684 1 Splined sleeve
4 941873 1 Screw, DP
954448 1 Cable, DPX
5 959448 2 Screw, DP
6 943762 4 Stud, D P
959461 4 Screw, DPX
8 925256 1 O-ring
9 125017 1 O-ring
10 941820 1 O-ring
11 897823 Tube . ...

7797530 - - 0-0026 GR960061 Upd: 22 NOV 2005

BY Drives
 DP, DPX - HYDRAULIC CYLINDERS & GROLIND CABLE KIT

4
5

10 7
9 8
3 4 4A
6 5 1

6
1 17 15 5A

16 13
14

12 18
11
Upd: 22 NOV 2005 GR950270 7797530 - - 0-0022

BY Drives
DP, DPX - HYDRAULIC CYLINDERS & GROLIND CABLE KIT

REF PART NO. QTY DESCRIPTION

1 872837 2 Hydraulic cylinder
2 854696 1 Tube
3 854697 1 Tube
4 873228 1 Hydraulic hose, Front
4a 960214 1 O-ring
5 873229 1 Hydraulic hose, Rear
5a 960214 1 O-ring
6 852879 2 Plug
7 872382 2 Pin
8 925053 2 O-ring
9 853060 2 Flange screw
10 853059 2 Washer
11 872126 Clevis pin
12 967707 2 Cotter pin
13 854625 1 Ground cable
14 1 GROUND CABLE
15 854628 2 Clamp
16 872207 1 Nipple
17 944456 1 Nut
18 963545 2 Screw

7797530 - - 0-0022 GR950270 Upd: 22 NOV 2005

BY Drives
 DP, DPX - HYDRAULIC PUMP; TRIM INSTRUMENT & INSTALLATION COMPONENTS

25
26

27

32
36 37

30 31

35
34

28 2
33
2A
3
4
20 5
14 1717 19
23 24
18 11
13
6 12

15
16 8
9
21
7

22
10

Upd: 22 NOV 2005 GR950271 7797530 - - 0-0021

BY Drives
DP, DPX - HYDRAULIC PUMP; TRIM INSTRUMENT & INSTALLATION COMPONENTS

REF PART NO. QTY DESCRIPTION NOTES

1 3857006 1 Hydraulic pump kit, 290 DP
2 854525 1 Engine
2a 853097 1 Sign
3 854526 1 Clutch
4 854527 1 O-ring
5 854528 1 Valve housing
6 854530 2 Filter
7 854531 1 Reservoir
8 854532 1 O-ring
9 854533 1 Cover
10 854534 1 Small parts kit
11 854535 1 Relief unit
12 873057 1 High pressure unit
13 854537 1 Low pressure unit
14 854438 1 Bracket
15 970945 2 Screw
16 941908 2 Spring washer
17 854357 2 Relay
18 948663 2 Screw
19 941905 2 Spring washer
20 955780 2 Nut
21 872448 Cable kit As required
22 948210 1 Strip clamp
23 955138 4 Screw
24 952630 4 Clamp
25 872498 1 Trimmer
26 858643 1 Front ring
27 856821 1 Cable kit
28 853066 1 Cable trunk For dual station
30 872300 2 Relay
31 949666 Strip clamp As required
32 873617 1 Control panel
33 853032 1 Cable trunk
948294 Receptacle housing, 9-Pole As required
965822 Cable terminal, 3.5 x 1 x 2.5 As required
853498 Receptacle housing, 3-Pole As required
853521 Cable terminal, For 853498 As required
34 873228 1 Hydraulic hose, Front
35 873229 1 Hydraulic hose, Rear
36 873136 1 Trimmer, Analog
37 873226 1 Control unit, Analog

7797530 - - 0-0021 GR950271 Upd: 22 NOV 2005

BY Drives
 DP, DPX - PROPELLER CONE KIT TOOL, CONE TIGHTENING

6
5
2
3
4

7 9
8

Upd: 22 NOV 2005 GR950278 7797530 - - 0-0025

BY Drives
DP, DPX - PROPELLER CONE KIT TOOL, CONE TIGHTENING

REF PART NO. QTY DESCRIPTION NOTES

1 872549 1 Propeller cone kit
2 1 PROPELLER CONE
3 943194 1 Washer
4 872546 1 Lock screw
5 853676 1 Spacer ring For diesel engine with
Duoprop® drive unit
6 854294 1 Plastic washer
7 873058 1 Tool kit, DP
8 872773 1 Tool kit
9 885195 1 Tool kit, DPX

7797530 - - 0-0025 GR950278 Upd: 22 NOV 2005

BY Drives
 DP-E - INTERMEDIATE HOUSING

23

36 14
13 15
4

37 5
3 2 28 25

21
19
12
9 32

16
7A 20

22
11
8 10
27
26
34
8
35
30
24
33 6

31
7

1
12
7A 21
17 29
18
Upd: 22 NOV 2005 GR950358 7797530 - - 0-0015

BY Drives
DP-E - INTERMEDIATE HOUSING

REF PART NO. QTY DESCRIPTION NOTES

1 3857057 1 Intermediate housing
2 872977 1 Gear yoke
3 897447 1 Shaft
4 897511 2 Washer
5 17253 1 Cotter pin
6 3857140 1 Suspension fork
7 872753 1 Steering knuckle
7a 872756 2 Bearing bushing
8 872754 2 Thrust washer
9 872752 1 Hose connection
10 872940 1 Cable attachment
11 940168 1 Screw
12 872986 2 Sleeve
13 804312 1 Cube
14 940191 1 Washer
15 17276 1 Cotter pin
16 979254 1 O-ring
17 873534 1 Retainer
18 872755 1 Seal
19 940169 2 Screw
20 925259 1 O-ring
21 125017 2 O-ring
22 941826 Adjusting washer, 0.05 mm As required
941827 Adjusting washer, 0.20 mm As required
948230 Shim, 0.35 mm As required
23 872822 1 Control rod
24 941885 2 Nut
25 17253 1 Cotter pin
26 959456 2 Allen head screw
27 853095 2 Washer
28 940191 1 Washer
29 925256 1 O-ring
30 941808 2 Screw
31 941809 1 Screw
32 876507 1 Bushing kit
33 872126 2 Clevis pin
34 967707 2 Cotter pin
35 977241 2 Stud Included in upper gear unit
36 CONTROL CABLE As required
37 876631 1 Bellows kit

7797530 - - 0-0015 GR950358 Upd: 22 NOV 2005

BY Drives
 DP-E - LOWER GEAR UNIT

1 10

8
9 17
16
19
7 15
20 25 14
48
11 13
12
2

50
6
49
4
26 18 5
22 25
23
21 23
28 27

25

34 37
33 38
35 24
26
29 36
3 30

31 39
32 40

46
45
42 41
51 52 43
44 47

Upd: 22 NOV 2005 GR950359 7797530 - - 0-0016

BY Drives
DP-E - LOWER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 3857155 1 Gear under, 1.68:1
3803412 1 Gear under, exchange Exchange unit
3857099 1 Gear under, 1.78:1
3803413 1 Gear under, exchange Exchange unit
3857152 1 Gear under, 1.95:1,2.32:1
3803414 1 Gear under, exchange Exchange unit
2 3856818 1 Gear housing
3 3857097 1 Bearing housing
4 872439 1 Attaching plate
5 977711 4 Pop rivet
6 872438 1 Check valve
7 854611 1 Intermedi.shaft kit
8 969071 1 Round nut
9 184682 1 Cone
10 3852268 1 Splined sleeve
Bulletin P-44-1-6 P-44-1-6-EN Lower Gear Unit
11 852212 1 Nut
12 941832 Adjusting washer, 0.05 mm As required
941833 Adjusting washer, 0.20 mm As required
13 183374 1 Ball bearing
14 944970 Adjusting washer As required
15 11072 1 Roller bearing
16 944522 Shim, 0.05 mm As required
42981 Shim, 0.10 mm As required
968057 Shim, 0.20 mm As required
42980 Shim, 0.35 mm As required
17 897387 1 Spacer ring
18 11044 1 Bearing
19 184654 1 Needle bearing
20 814482 1 Oil pump screen
21 852904 1 Magnetic plug
22 955974 1 O-ring
23 872533 1 Driveshaft
24 184765 1 Roller bearing
25 3855602 1 Gear set, 1.68:1
854464 1 Gear set, 1.78:1
852174 1 Gear set, 1.95:1
852380 1 Gear set, 2.30:1
26 967352 Adjusting washer, 0.05 mm As required
941823 Adjusting washer, 0.10 mm As required
967351 Adjusting washer, 0.15 mm As required
941824 Adjusting washer, 0.20 mm As required
941825 Adjusting washer, 0.40 mm As required
27 184691 1 Bearing
28 191834 Shim, 0.10 mm As required
191835 Shim, 0.15 mm As required

7797530 - - 0-0016 GR950359 Upd: 22 NOV 2005

BY Drives
DP-E - LOWER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

28 191837 Shim, 0.25 mm As required
29 925258 2 O-ring
30 941812 2 Screw
31 875821 1 Zinc ring kit Incl. in Duoprop® drive unit
32 966808 2 Screw
33 183859 1 Needle bearing
34 184683 1 Cone
35 851407 2 Sealing ring
36 3856070 1 Line cutter, Front
37 183272 1 Needle bearing
38 853871 1 Sealing ring kit
39 3851334 1 Propeller nut
40 3857307 1 Line cutter, Rear
41 872549 1 Propeller cone kit
42 1 PROPELLER CONE
43 943194 1 Washer
44 872546 1 Lock screw, M12
45 853676 1 Spacer ring, For diesel
46 854294 1 Plastic washer
47 873058 1 Tool kit, For 872549
48 925256 1 O-ring Incl. in Duoprop® drive unit
49 941810 4 Screw Incl. in Duoprop® drive unit
50 853095 4 Washer Incl. in Duoprop® drive unit
51 876138 1 Magnesium kit Use in fresh water only
52 966808 2 Screw

7797530 - - 0-0016 GR950359 Upd: 22 NOV 2005

BY Drives
DP-E - REPAIR KITS

PART NO. QTY DESCRIPTION

876266 1 Gasket kit, Upper gear unit
17253 2 Cotter pin
17276 1 Cotter pin
125017 1 O-ring
181620 2 Sealing ring
804344 1 Gasket
814168 1 Gasket
814356 1 Seal
876278 2 Bushing kit
832669 1 Gasket
876279 2 Bushing kit
853670 1 Sealing ring
873291 1 Sealing ring
897682 1 Gasket
925093 1 O-ring
925095 1 O-ring
925256 2 O-ring
925259 1 O-ring
942615 1 Sealing ring
955974 1 O-ring
955989 1 O-ring
956000 1 O-ring
876267 1 Gasket kit, Lower gear unit
125017 1 O-ring
851407 2 Sealing ring
852212 1 Nut
853871 1 Sealing ring kit
906633 1 Nut
907023 1 Lock washer
925256 1 O-ring
925258 2 O-ring
941820 1 O-ring
955974 1 O-ring
969071 1 Round nut
872755 1 Seal

7797530 - - 0-0033 Upd: 22 NOV 2005

BY Drives
 DP-E - TRANSOM SHIELD WITH MOUNTING COMPONENTS

39
25 24

40
26
38
37
22
34
23
36
30
27
14
29
20
1 28
19
12 11 15
4 21
21

3 2

13 16

9 10

35 17 18

31

7 32
5 33

6 8
Upd: 22 NOV 2005 GR950267 7797530 - - 0-0013

BY Drives
DP-E - TRANSOM SHIELD WITH MOUNTING COMPONENTS

REF PART NO. QTY DESCRIPTION NOTES

1 3856809 1 Shield
2 853706 1 Type plate
3 804269 2 Drive screw
4 873316 6 Stud
5 852868 Sealing strip, L=1750 mm As required
6 852835 1 Zinc electrode
7 872963 1 Support plate
8 946541 2 Screw
9 941670 2 Washer
10 963699 2 Screw
11 852866 6 Washer
12 963108 6 Nut
13 872493 2 Pin
14 854705 1 Bushing
15 854704 1 Bushing
16 977313 1 Sealing ring
17 3857147 1 Steering fork kit
18 853048 1 Bushing
19 872722 1 Spindle arm
20 947904 1 Set screw
21 914169 1 Lubricating nipple
22 873531 1 Potentiometer
23 955991 1 O-ring
24 853039 1 Bracket
25 955298 1 Screw
26 872355 1 Spacer sleeve
27 851430 1 Bushing
28 852984 1 Drive gear
29 966207 1 Sealing ring
30 925050 1 O-ring
31 3856815 1 Gear segment
32 853759 1 Screw
33 853760 1 Rivet nut
34 948210 1 Strip clamp
35 853215 2 Plug
36 897745 1 Gasket
37 839091 1 Hose
38 952635 1 Clamp
39 955512 1 Screw
40 CONTROL CABLE As required

7797530 - - 0-0013 GR950267 Upd: 22 NOV 2005

BY Drives
 DP-E - UPPER GEAR UNIT

7 8
1
59 9 4A
4

34 70
60 43

35
32 63
64
33
68
11 40 66
61 62
10 67
116
2 5
36
31
23 30
22 69 37
21 64 65 38
3 55 39
20
14 16 47 48 51 52
16A 54
12
45 49 11
19 53 46 50
18 44
15A
15 40
17
13 41
42
33
32
58

25
56 24
27

57

28 26
29
29

Upd: 22 NOV 2005 GR950357 7797530 - - 0-0014

BY Drives
DP-E - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

3868725 1 Drive, Complete assy 2.32:1
3803409 1 Drive, exchange Exchange unit
3868726 1 Drive, Complete assy 1.95:1
3803408 1 Drive, exchange Exchange unit
3868727 1 Drive, Complete assy 1.78:1
3803407 1 Drive, exchange Exchange unit
3868728 1 Drive, Complete assy 1.68:1
3803406 1 Drive, exchange Exchange unit
1 3857143 1 Upper gear unit, Complete, 22123 1.68,1.78,1.95
3803410 1 Upper gear, exchange Exchange unit
3857269 1 Upper gear unit, Complete, 21126 2.32
3803411 1 Upper gear, exchange Exchange unit
2 3856812 1 Gear housing
3 977241 2 Stud
4 3857149 1 Cover
4a 854198 1 Plastic plug
5 814179 1 Plug
6 897682 1 Gasket
7 941807 3 Screw
8 814643 1 Hollow screw
9 955989 1 O-ring
10 832669 1 Gasket
11 873313 1 Gear set 1.68,1.78,1.95
3857266 1 Gear set 2.32
12 3857144 1 Bearing housing
13 853949 1 Roller bearing
14 183247 1 Bearing
15 852705 1 Pivot pin
15a 941807 2 Screw
16 956591 4 Screw
16a 942598 4 Washer
17 853484 1 Pretensioning sleeve
18 925095 1 O-ring
19 853034 Adjusting washer, 0.10 mm As required
853035 Adjusting washer, 0.15 mm As required
853036 Adjusting washer, 0.35 mm As required
20 839253 1 Sealing ring
21 832675 1 Washer
22 956000 1 O-ring
23 914538 1 Lock ring
24 854615 1 Universal joint
Bulletin P-44-1-5 P-44-1-5-EN U-joints
25 854616 1 Fork
26 854617 1 Fork
27 854618 1 Intermediate section
28 854619 2 Spider

7797530 - - 0-0014 GR950357 Upd: 22 NOV 2005

BY Drives
DP-E - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

29 24383 8 Lock ring
30 854201 1 Screw
31 853026 1 Washer
32 3852389 2 Ball bearing
33 943869 Adjusting washer, 0.05 mm As required
946179 Adjusting washer, 0.10 mm As required
943870 Adjusting washer, 0.20 mm As required
34 941826 Adjusting washer, 0.05 mm As required
941827 Adjusting washer, 0.20 mm As required
948230 Shim, 0.35 mm As required
35 853916 1 Shaft
36 3855783 1 Sliding sleeve
37 3852296 1 Spring
38 854126 1 Washer
39 951078 1 Snap ring
40 3852390 2 Needle bearing
41 854192 1 Spacer ring
42 853888 2 Lock ring
43 854228 1 Nut, 0 mm
854229 1 Nut, 0.20 mm
854230 1 Nut, 0.40 mm
3852375 1 Nut, 0.60 mm
44 3855787 1 Shift mechanism
45 3855785 1 Bearing housing
46 3856008 1 Eccentric piston
47 3856502 1 Shoe
48 814184 1 Spring
49 897711 1 Screw
50 897871 Adjusting washer As required
51 853858 1 Sealing ring
52 973593 1 Pin
53 942871 1 Pin
54 925093 1 O-ring
55 940169 4 Screw
56 876294 1 Bellows kit
57 853013 1 Hose clamp
58 853012 1 Hose clamp
59 839351 1 Oil dipstick
60 955974 1 O-ring
61 853706 1 Type plate
62 804269 2 Drive screw
63 3857148 1 Cover Incl. in complete drive unit
64 925052 2 Rubber ring Incl. in complete drive unit
65 854661 1 Screw Incl. in complete drive unit
66 872027 1 Cross recessed screw Incl. in complete drive unit
67 876636 1 Decal set

7797530 - - 0-0014 GR950357 Upd: 22 NOV 2005

BY Drives
DP-E - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

68 872866 1 Decal Incl. in complete drive unit
69 872868 1 Decal, Port Incl. in complete drive unit
872867 1 Decal, Starboard Incl. in complete drive unit
70 854144 1 Decal Incl. in complete drive unit

7797530 - - 0-0014 GR950357 Upd: 22 NOV 2005

BY Drives
 DP-S1 - LOWER GEAR UNIT, DUOPROP

49
47
48

10
50

11

40 43
12 9
44
6
13
51
14

46

19 3

45 5
15 8
4

16
1

2
7
17
42 41
31
29 22 21
20
17 18
24
25
26
17
27
23

32 33

39
36 38
37
36
34
35
30
30 28
Upd: 22 NOV 2005 GR960027 7797530 - - 0-0008

BY Drives
DP-S1 - LOWER GEAR UNIT, DUOPROP

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

3868604 1 Drive, 1.68:1 DP-S1; Not shown
3868603 1 Drive, 1.78:1 DP-S1; Not shown
3868602 1 Drive, 1.95:1 DP-S1; Not shown
3868690 1 Drive, 2.32:1 DP-S1; Not shown
1 3855514 1 Gear housing
2 184654 1 Needle bearing, Lower vertical drive shaft
3 854096 2 Magnet, Lower gearcase
4 955893 3 Washer, Magnet, lower gearcase
5 3854898 1 Seal, Lower gearcase Part of gearcase kit
6 3855004 1 Screw, Exhaust cover to gearcase Rear
7 3855544 1 Cover, Gearcase housing
8 3855578 1 Screw, Magnet, lower gearcase
9 3855819 1 Screw, Exhaust cover to gearcase Front
10 3852866 1 O-ring, Gearcase to uppe, gear hsg Part of gearcase seal kit
11 3855636 1 Retainer, Bearing, lower vertical driveshaft
12 3854250 2 Bearing, Upper & lower driveshaft
13 3854249 2 Bearing, Upper & lower driveshaft
14 3852889 Shim, Pinion position, 0.003 in. (0.08 mm) As required
3852890 Shim, Pinion position, 0.004 in. (0.10 mm) As required
3852891 Shim, Pinion position, 0.005 in. (0.13 mm) As required
3852892 Shim, Pinion position, 0.010 in. (0.25 mm) As required
15 3855492 1 Countershaft, Vertical
16 184682 1 Cone
17 3851299 1 Gear set, 1.68:1(18:29)
3851304 1 Gear set, 1.78:1(17:29)
3851309 1 Gear set, 1.95:1, 2.32:1(16:30)
3851314 1 Gear set, 2.30:1 (14:31)
18 184683 1 Cone, Brg, outer propshaft to brg hsg
19 941885 4 Nut, Stud, gearcase to gear hsg
20 183272 1 Needle bearing, Outer propshaft
21 853807 1 Sealing ring, Inner to outer propshaft, rear Part of gearcase seal kit
22 853808 1 Sealing ring, Inner to outer propshaft, forward Part of gearcase seal kit
23 967352 Adjusting washer, 0.05 mm As required
941823 Adjusting washer, 0.10 mm As required
967351 Adjusting washer, 0.15 mm As required
941824 Adjusting washer, 0.20 mm As required
941825 Adjusting washer, 0.40 mm As required
24 184691 1 Bearing, Inner propshaft to gear
25 191834 Shim, 0.10 mm As required
191835 Shim, 0.15 mm As required
191837 Shim, 0.25 mm As required
26 3851205 1 Driveshaft, Lower, inner
27 11044 1 Bearing, Inner prop shaft gear
28 3851234 1 Bearing housing
29 184765 1 Roller bearing, Outer prop shaft to bearing hsg
30 3854625 2 O-ring, Prop shaft brg hsg to gearcase Part of gearcase seal kit

7797530 - - 0-0008 GR960027 Upd: 22 NOV 2005

BY Drives
DP-S1 - LOWER GEAR UNIT, DUOPROP

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

31 852212 1 Nut, Pinion to vertical drive shaft
32 183859 1 Needle bearing, Outer propshaft
33 851407 2 Sealing ring, Outer propshaft to brg hsg Part of gearcase seal kit
34 3851329 1 Screw, Retaining ring to propshaft brg hsg
35 955981 1 O-ring, .Screw, retainer, propshaft brg hsg Part of gearcase seal kit
36 946438 2 O-ring, Retainer to propshaft brg hsg Part of gearcase seal kit
37 3851246 1 Retainer, Propshaft brg hsg to gearcase
38 3851327 1 Retaining ring, Propshaft brg hsg retainer to g'case
39 3854624 1 O-ring, Propshaft brg hsg Part of gearcase seal kit
40 3852959 1 O-ring, Gearcase to upper gear hsg, oil sump Part of gearcase seal kit
41 3852349 1 Screw, Gearcase to upper gear hsg Rear
42 3852960 1 Screw, Gear housing
43 3854601 1 Retainer, Seal, water tube
44 3855411 1 Zinc anod
Bulletin P-44-1-1 P-44-1-1-EN Anodes, SX AND DP-S
44 3855412 1 Magnesium anode
45 3852186 2 Screw, Anode to gearcase
46 3852182 1 Lock washer, Anode
47 3852268 1 Splined sleeve
Bulletin P-44-1-6 P-44-1-6-EN Lower Gear Unit
48 3854795 1 Tube, Water supply
49 3852315 1 Seal Part of gearcase seal kit
50 3854595 1 Seal, Water supply tube to gearcase Part of gearcase seal kit
51 3856002 1 Sealing kit
3851341 1 Propeller nut, Rear Not shown
3851569 1 Propeller nut, Front Not shown

7797530 - - 0-0008 GR960027 Upd: 22 NOV 2005

BY Drives
 DP-SM - LOWER GEAR UNIT, DUOPROP

47 49
52 51
48
10

11 50

44 9
12 43 6
13 40 53

14

46

3 8
15 19
5
45
4
16
7

2
1
17
31 41
42
21
29 20 22
17 18
24
25
17
23 27
26

33
32

39
38
37 36
36
34
30 35
28
30
Upd: 22 NOV 2005 GR980629 7797530 - - 0-0009

BY Drives
DP-SM - LOWER GEAR UNIT, DUOPROP

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

3855906 1 Gear housing
3855907 1 Gear housing
3858274 1 Gear housing, 1.95:1, 2.32:1
1 3858260 1 Gear housing
2 184654 1 Needle bearing, Lower vertical drive shaft
3 854096 2 Magnet, Lower gearcase
4 955893 3 Washer, Magnet, Iower gearcase
5 3854898 1 Seal, Lower gearcase Part of gearcase kit
6 3855004 1 Screw, Exhaust cover to gearcase Rear
7 3855544 1 Cover, Gearcase housing
8 3855578 1 Screw, Magnet, Iower gearcase
9 3855819 1 Screw, Exhaust cover to gearcase Front
10 3852866 1 O-ring, Gearcase to upper gear hsg Part of gearcase seal kit
11 3855636 1 Retainer, Bearing, Iower vertical driveshaft
12 3854250 2 Bearing, Upper & Iower driveshaft
13 3854249 2 Bearing, Upper & Iower driveshaft
14 3852889 Shim, Pinion position, 0.003 in. (0.08 mm) As required
3852890 Shim, Pinion position, 0.004 in. (0.10 mm) As required
3852891 Shim, Pinion position, 0.005 in. (0.13 mm) As required
3852892 Shim, Pinion position, 0.010 in. (0.25 mm) As required
15 3855492 1 Countershaft, Vertical
16 184682 1 Cone
17 3851299 1 Gear set, 1.68:1(18:29)
3851304 1 Gear set, 1.78:1 (17:29)
3851309 1 Gear set, 1.95:1, 2.32:1 (16:30)
3851314 1 Gear set, 2.30:1 (14:31)
18 184683 1 Cone, Brg, outer propshaft to brg hsg
19 941885 4 Nut, Stud, gearcase to gear hsg
20 183272 1 Needle bearing, Outer propshaft
21 853807 1 Sealing ring, Inner to outer propshaft, rear Part of gearcase seal kit
22 853808 1 Sealing ring, Inner to outer propshaft, forward Part of gearcase seal kit
23 967352 Adjusting washer, A.05 mm As required
941823 Adjusting washer, 0.10 mm As required
967351 Adjusting washer, D.15 mm As required
941824 Adjusting washer, 0.20 mm As required
941825 Adjusting washer, 0.40 mm As required
24 184691 1 Bearing, Inner propshaft to gear
25 191834 Shim, 0.10 mm As required
191835 Shim, .15 mm As required
191837 Shim, .25 mm As required
26 3851205 1 Driveshaft, Lower, inner
27 11044 1 Bearing, Inner prop shaft gear
28 3851234 1 Bearing housing
29 184765 1 Roller bearing, Outer prop shaft to bearing hsg
30 3854625 2 O-ring, Prop shaft brg hsg to gearcase Part of gearcase seal kit
31 852212 1 Nut, Pinion to vertical drive shaft

7797530 - - 0-0009 GR980629 Upd: 22 NOV 2005

BY Drives
DP-SM - LOWER GEAR UNIT, DUOPROP

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

32 183859 1 Needle bearing, Outer propshaft
33 851407 2 Sealing ring, Outer propshaft to brg hsg Part of gearcase seal kit
34 3851329 1 Screw, Retaining ring to propshaft brg hsg
35 955981 1 O-ring, Screw, retainer, propshaft brg hsg Part of gearcase seal kit
36 946438 2 O-ring, .Retainer to propshaft brg hsg Part of gearcase seal kit
37 3851246 1 Retainer, Propshaft brg hsg to gearcase
38 3851327 1 Retaining ring, Propshaft brg hsg retainer to g'case
39 3854624 1 O-ring, Propshaft brg hsg Part of gearcase seal kit
40 3852959 1 O-ring, Gearcase to upper gear hsg , oil sump Part of gearcase seal kit
41 3852349 1 Screw, Gearcase to upper gear hsg Rear
42 3852960 1 Screw, Gear housing
43 3854601 1 Retainer, Seal, water tube
44 3855411 1 Zinc anod
Bulletin P-44-1-1 P-44-1-1-EN Anodes, SX AND DP-S
44 3855412 1 Magnesium anode
45 3852186 2 Screw, Anode to gearcase
46 3852182 1 Lock washer, Anode
47 3852268 1 Splined sleeve
Bulletin P-44-1-6 P-44-1-6-EN Lower Gear Unit
48 3854795 1 Tube, Water supply
49 3852315 1 Seal Part of gearcase seal kit
50 3854595 1 Seal, Water supply tube to gearcase Part of gearcase seal kit
51 3856002 1 Sealing kit
52 3857857 1 Zinc anod, Zinc Splash shielding
3857858 1 Magnesium anode, Magnesium Splash shielding
53 941814 4 Stud, Gearcase to upper gear hsg
3851341 1 Propeller nut, Rear Not shown
3851569 1 Propeller nut, Front Not shown

7797530 - - 0-0009 GR980629 Upd: 22 NOV 2005

BY Drives
DPX - REPAIR KITS

PART NO. QTY DESCRIPTION NOTES

876266 1 Gasket kit, Upper gear unit
17253 2 Cotter pin
17276 1 Cotter pin
125017 1 O-ring
181620 1 Sealing ring
804344 1 Gasket Not for DP-A, DP-B
814168 1 Gasket Not for DP-A, DP-B
814356 1 Seal
876278 2 Bushing kit Not for DP-A, DP-B
832669 1 Gasket
876279 2 Bushing kit
876507 1 Bushing kit
853670 1 Sealing ring
873291 1 Sealing ring
897682 1 Gasket
979254 1 O-ring
925093 1 O-ring
925095 1 O-ring
925256 2 O-ring Not for DP-A, DP-B
925259 1 O-ring
942615 1 Sealing ring Not for DP-A, DP-B
955974 1 O-ring
955989 1 O-ring
956000 1 O-ring
876639 1 Gasket kit, Lower gear unit
946438 3 O-ring
955981 1 O-ring
852212 1 Nut
872403 1 Washer
969071 1 Round nut
851407 2 Sealing ring
853871 1 Sealing ring kit
125017 1 O-ring
925256 1 O-ring
872755 1 Seal
873232 2 O-ring

7797530 - - 0-0034 Upd: 22 NOV 2005

BY Drives
 DPX - TIE BAR FOR TWIN INSTALLATION

6 6

11
10 10 5

4
9 12
1

14
8
14
2 15
14
13
14 3
15
Upd: 22 NOV 2005 GR950365 7797530 - - 0-0030

BY Drives
DPX - TIE BAR FOR TWIN INSTALLATION

REF PART NO. QTY DESCRIPTION

1 872345 1 Stay
2 876638 1 Zinc anode kit
3 963684 2 Screw
4 872972 1 Link, Starboard
5 872497 1 Ball joint
6 872349 2 Ball seat
7 872713 1 Lock ring
8 873121 1 Link, Port
9 872497 1 Ball joint
10 872349 2 Ball seat
11 872713 1 Lock ring
12 873218 4 Screw
13 873219 4 Lock nut
14 872348 4 Washer
15 873220 2 Lock nut

7797530 - - 0-0030 GR950365 Upd: 22 NOV 2005

BY Drives
 DPX - XACT STEERING & STEERING CYLINDERS (SINGLE INSTALLATION)

18
3

5
2
4

1
24 19
8
7 23 22

21
6
6
11 23 20
17
6 12
10
12

14 12

13 9

15

16
26 25

Upd: 22 NOV 2005 GR950363 7797530 - - 0-0028

BY Drives
DPX - XACT STEERING & STEERING CYLINDERS (SINGLE INSTALLATION)

REF PART NO. QTY DESCRIPTION NOTES

1 872155 1 Control unit
2 872157 1 Retainer
3 873357 1 Cover
4 924085 4 Stud
5 971095 4 Nut
6 872158 2 Hose, L = 6000 mm
7 873340 2 Nipple
8 873341 2 Washer
9 872956 1 Grommet
10 873325 1 Banjo nipple
11 873326 1 Hollow screw
12 873327 3 Washer
13 873328 1 Elbow nipple
14 873329 1 Nipple
15 872593 4 Hose
16 873231 2 Steering cylinder Mounted on DPX interm hsg
17 872169 1 Hydraulic hose, L= 1000 mm
18 873331 1 Coil, L = 500 mm
19 873335 1 Clamp
20 873337 1 Washer
21 873336 1 Clamp
22 873338 1 Washer
23 873339 3 Screw
24 872158 2 Hose, For servo pumps
25 872793 2 Zinc anode kit
872675 2 Zinc anod
963683 2 Screw
26 872965 2 Decal, Steering cylinder

7797530 - - 0-0028 GR950363 Upd: 22 NOV 2005

BY Drives
 DPX - XACT STEERING & STEERING CYLINDERS (TWIN INSTALLATION)

3 20

5
2
4

24 6
16
8 15
11
7
12
10
12
6
14 12
21
23
22
9
15
11
17
11 16 6
16
10
12

14 12

18 25
13 9 26

17 19

18
26 25

Upd: 22 NOV 2005 GR950364 7797530 - - 0-0029

BY Drives
DPX - XACT STEERING & STEERING CYLINDERS (TWIN INSTALLATION)

REF PART NO. QTY DESCRIPTION NOTES

1 872156 1 Control unit
2 872157 1 Retainer
3 873357 1 Cover
4 924085 4 Stud
5 971095 4 Nut
6 872158 2 Hose, L = 6000 mm
7 873340 2 Nipple
8 873341 2 Washer
9 872956 2 Grommet
10 873325 2 Banjo nipple
11 873326 2 Hollow screw
12 873327 6 Washer
13 873328 2 Elbow nipple
14 873329 2 Nipple
15 873330 2 T-nipple
16 872166 2 Hose, L =1200 mm
17 872593 8 Hose
18 873231 4 Steering cylinder Mounted on DPX interm hsg
19 872169 1 Hydraulic hose, L= 1000 mm
20 873331 1 Coil, L = 500 mm
21 873335 3 Clamp
22 873337 3 Washer
23 873339 3 Screw
24 872158 2 Hose, For servo pump
25 872793 2 Zinc anode kit
872675 2 Zinc anod
963683 2 Screw
26 872965 2 Decal, Steerin cylinder

7797530 - - 0-0029 GR950364 Upd: 22 NOV 2005

BY Drives
 DPX-C - TRANSOM SHIELD WITH MOUNTING COMPONENTS

23

24
22
21

20

14
1
12 11 15
4

19

3 2
18

16
13
17
32
31 9 10
26

33

25 7
29
30
28
27 6 8
Upd: 22 NOV 2005 GR950352 7797530 - - 0-0017

BY Drives
DPX-C - TRANSOM SHIELD WITH MOUNTING COMPONENTS

REF PART NO. QTY DESCRIPTION NOTES

1 872662 1 Shield
2 853706 1 Type plate
3 804269 2 Drive screw
4 873316 6 Stud
5 852868 Sealing strip, L=1750 mm As required
6 872139 1 Zinc anod
7 872963 1 Support plate
8 946541 2 Screw
9 941670 2 Washer
10 963699 2 Screw
11 852866 6 Washer
12 963108 6 Nut
13 872493 2 Pin
14 854705 1 Bushing
15 854704 1 Bushing
16 977313 1 Sealing ring
17 872956 1 Grommet
18 872971 1 Protection
19 873188 4 Screw
20 897745 1 Gasket
21 839091 1 Hose
22 952635 1 Clamp
23 955512 1 Screw
24 CONTROL CABLE As required
25 979668 1 O-ring
26 872669 1 Protecting hose
27 872667 1 Piston
28 872668 1 Spring
29 873246 1 Pipe
30 872962 1 Washer
31 961662 1 Clamp
32 CONTROL CABLE As required
33 853215 1 Plug

7797530 - - 0-0017 GR950352 Upd: 22 NOV 2005

BY Drives
 DPX-S1 - INTERMEDIATE HOUSING

25

40 18
17 19
5

34
6
3 2 29 28

23
15
21
13 31

14
8 22

24
16
12 20
26A
37
26
32
12
39 30

27 35
33 7
4
42
38 9

1
21 4
8 23
10
41
36
11 42
43 44
Upd: 22 NOV 2005 GR950362 7797530 - - 0-0019

BY Drives
DPX-S1 - INTERMEDIATE HOUSING

REF PART NO. QTY DESCRIPTION NOTES

1 872921 1 Intermediate housing
2 872977 1 Gear yoke
3 897447 1 Shaft
4 873109 4 Bushing
5 897511 2 Washer
6 17253 1 Cotter pin
7 872539 1 Suspension fork
8 872756 2 Bearing bushing
9 872753 1 Steering knuckle
10 873534 1 Retainer
11 872755 1 Seal
12 872754 2 Thrust washer
13 872752 1 Hose connection
14 979254 1 O-ring
15 940169 2 Screw
16 940168 2 Screw
17 804312 1 Cube
18 940191 1 Washer
19 17276 1 Cotter pin
20 872940 1 Cable attachment
21 872986 2 Sleeve
22 925259 1 O-ring
23 125017 2 O-ring
24 941826 Adjusting washer, 0.05 mm As required
941827 Adjusting washer, 0.20 mm As required
948230 Shim, 0.35 mm As required
25 872822 1 Control rod
26 959456 2 Allen head screw
26a 853095 2 Washer
27 941885 2 Nut
28 17253 1 Cotter pin
29 940191 1 Washer
30 941808 3 Screw
31 876507 1 Bushing kit
32 872126 2 Clevis pin
33 967707 2 Cotter pin
34 876631 Bellows kit As required
872531 2 Hose clamp
35 3851604 2 Clevis pin
36 967707 2 Cotter pin
37 872922 2 Pin
38 979874 2 Cotter pin
39 977241 2 Stud
40 CONTROL CABLE As required
41 925256 1 O-ring
42 873352 4 Washer

7797530 - - 0-0019 GR950362 Upd: 22 NOV 2005

BY Drives
DPX-S1 - INTERMEDIATE HOUSING

REF PART NO. QTY DESCRIPTION NOTES

43 873395 1 Zinc anod
44 963684 2 Screw

7797530 - - 0-0019 GR950362 Upd: 22 NOV 2005

BY Drives
 DPX-S1 - LOWER GEAR UNIT

1
36
39

32 17
7 8 16
15
9 14
31
13
35 12
10 11

38
37
2

6
5
9

9 25
24
27
20
3
26
4 19

18
21
22
23 34 3A
33
30
28
29

Upd: 22 NOV 2005 GR950361 7797530 - - 0-0020

BY Drives
DPX-S1 - LOWER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 872133 1 Gear under, 1.59:1
872990 1 Gear under, 1.68:1
872297 1 Gear under, 1.78:1
2 872134 1 Gear housing
3 873232 2 O-ring
3a 946438 3 O-ring
4 955981 1 O-ring
5 11044 1 Bearing
6 941823 Adjusting washer, 0.10 mm As required
967352 Adjusting washer, 0.05 mm As required
941824 Adjusting washer, 0.20 mm As required
967351 Adjusting washer, 0.15 mm As required
941825 Adjusting washer, 0.40 mm As required
7 184654 1 Needle bearing
8 872293 1 Countershaft
9 872398 1 Drive gear set, 1.59:1
872146 1 Drive gear set
872404 1 Drive gear set, 1.78:1
10 852212 1 Nut
11 941832 Adjusting washer, 0.05 mm As required
941833 Adjusting washer, 0.20 mm As required
12 183374 1 Ball bearing
13 944970 Adjusting washer As required
14 11072 1 Roller bearing
15 897387 1 Spacer ring
16 944522 Shim, 0.05 mm As required
42981 Shim, 0.10 mm As required
42980 Shim, 0.35 mm As required
968057 Shim, 0.20 mm As required
17 969071 1 Round nut
18 183859 1 Needle bearing
19 184683 1 Cone
20 184765 1 Roller bearing
21 851407 2 Sealing ring
22 183272 1 Needle bearing
23 853871 1 Sealing ring kit
24 184691 1 Bearing
25 191834 Shim, 0.10 mm As required
191835 Shim, 0.15 mm As required
191837 Shim, 0.25 mm As required
26 872136 1 Bearing housing
27 872393 1 Driveshaft
28 872403 1 Washer
29 872174 1 Lock screw
30 872172 1 Thrust ring
31 876638 1 Zinc anode kit

7797530 - - 0-0020 GR950361 Upd: 22 NOV 2005

BY Drives
DPX-S1 - LOWER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

32 963684 2 Screw
33 3851335 1 Propeller nut, Front
34 872179 1 Propeller nut, Rear
35 814482 1 Oil pump screen
36 925256 1 O-ring Incl. in complete drive unit
37 959457 4 Screw Incl. in complete drive unit
38 853095 4 Washer Incl. in complete drive unit
39 3852268 1 Splined sleeve Incl. in complete drive unit
Bulletin P-44-1-6 P-44-1-6-EN Lower Gear Unit

7797530 - - 0-0020 GR950361 Upd: 22 NOV 2005

BY Drives
 DPX-S1 - UPPER GEAR UNIT

7 8 1
59 9
4
34
43 67
60

35
32 63 64
33

11 40 65 64
61 62
10
11
2 65

36
31
30
66 37
23 3 38
22 39
21 55
20 16A 47 48 51 52
14 16 54
12 11
45
53 46 50
19 44 49
40
18
41
17 42 33
13
32
58

56 25
27 24

57

28 26
29
68A 29
68

Upd: 22 NOV 2005 GR950360 7797530 - - 0-0018

BY Drives
DPX-S1 - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

3868637 1 Drive, Complete assy, DPX-S1,1.59:1
3868638 1 Drive, Complete assy, DPX-S1,1.68:1
3868639 1 Drive, Complete assy, DPX-S1,1.78:1
1 873310 1 Upper gear unit
2 872967 1 Gear housing
3 977241 2 Stud
4 872969 1 Cover
5 814179 1 Plug
6 897682 1 Gasket
7 941807 3 Screw
8 814643 1 Hollow screw
9 955989 1 O-ring
10 832669 1 Gasket
11 873313 1 Gear set
12 872968 1 Bearing box
13 853949 1 Roller bearing
14 183247 1 Bearing
16 956591 4 Screw
16A 942598 4 Washer
17 853484 1 Pretensioning sleeve
18 925095 1 O-ring
19 853034 Adjusting washer, 0.10 mm As required
853035 Adjusting washer, 0.15 mm As required
853036 Adjusting washer, 0.35 mm As required
20 839253 1 Sealing ring
21 832675 1 Washer
22 956000 1 O-ring
23 914538 1 Lock ring
24 854615 1 Universal joint
Bulletin P-44-1-5 P-44-1-5-EN U-joints
25 854616 1 Fork
26 854617 1 Fork
27 854618 1 Intermediate section
28 854619 2 Spider
29 24383 8 Lock ring
30 854201 1 Screw
31 853026 1 Washer
32 3852389 2 Ball bearing
33 943869 Adjusting washer, 0.05 mm As required
946179 Adjusting washer, 0.10 mm As required
943870 Adjusting washer, 0.20 mm As required
34 941826 Adjusting washer, 0.05 mm As required
941827 Adjusting washer, 0.20 mm As required
948230 Shim, 0.35 mm As required
35 3852292 1 Shaft
36 873312 1 Sliding sleeve

7797530 - - 0-0018 GR950360 Upd: 22 NOV 2005

BY Drives
DPX-S1 - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

Bulletin P-44-1-8 P-44-1-8-EN Shift mechanism, shift cone and shoe
37 3852296 1 Spring
38 854126 1 Washer
39 951078 1 Snap ring
40 3852390 2 Needle bearing
41 854192 1 Spacer ring
42 3852295 2 Lock ring
43 854228 1 Nut, 0 mm
854229 1 Nut, 0.20 mm
854230 1 Nut, 0.40 m m
3852375 1 Nut, 0.60 m m
44 872996 1 Shift mechanism
45 872993 1 Bearing housing
46 897816 1 Eccentric piston
Bulletin P-44-1-7 P-44-1-7-EN Shift mechanism, eccentric piston
47 814603 1 Dog
48 814184 1 Spring
49 897711 1 Screw
50 897871 Adjusting washer As required
51 873291 1 Sealing ring
52 951924 1 Tensioning din
53 942871 1 Pin
54 925093 1 O-ring
55 940169 4 Screw
56 876294 1 Bellows kit
57 853013 1 Hose clamp
58 853012 1 Hose clamp
59 839351 1 Oil dipstick
60 955974 1 O-ring
61 853706 1 Type plate
62 804269 2 Drive screw
63 872957 1 Cover Incl. in complete drive unit
64 925052 2 Rubber ring Incl. in complete drive unit
959427 1 Allen head screw Incl. in complete drive unit
65 872344 1 Decal Incl. in complete drive unit
66 872343 1 Decal, Port Incl. in complete drive unit
872342 1 Decal, Starboard Incl. in complete drive unit
67 854144 1 Decal Incl. in complete drive unit
68 872759 1 Protecting casing Incl. in complete drive unit
68a 941807 1 Screw

7797530 - - 0-0018 GR950360 Upd: 22 NOV 2005

BY Drives
HS1A - REPAIR KITS

PART NO. QTY DESCRIPTION

876588 1 Gasket kit
6842273 1 Sealing ring
872701 1 Sealing ring
422413 11 Sealing ring
925058 2 O-ring
925065 1 O-ring
925260 1 O-ring
925263 3 O-ring
947620 3 Gasket
947624 4 Gasket
948866 1 O-ring
955983 2 O-ring
956000 2 O-ring
977890 1 O-ring
969072 1 Round nut
969073 1 Round nut
969074 1 Round nut
876591 1 Disc kit
8 DISC
7 DISC
1 WASHER
876589 1 Piston ring kit
2 PISTON RING
3 PISTON RING
2 O-RING
977891 2 O-ring

7797530 - - 0-0035 Upd: 22 NOV 2005

BY Drives
 HS1A - REVERSE GEAR

1 69
68
85 67
68 103
73 74 73 88 105 104
66

80
91
104
103
70 71 72 75 95
65 96
64 5
62A
62A 81 93
89
63 85
62 90
61 32
58 14
33 92
77
55 100 36
60 28 35
79 24 101 98
56
12 23 94

57 22
95
21 96
59 85
50 51 29 97
19
49
24 18
20
25 16
48A 17
27
26
2 86 87
4 15 13 99
80 60
45 32
40 39 54 84

82 80 6 38 37
10
81
11

48

96
106

7 85
76 43 83
14
30 17
80
16
26 18
9 20
85 44 27 38
41 25 19
34
37
46 47 3
24 23
53
21 76
29 22 102
101 31
81
52
12 78

42
24 106
96
28
12 6
8
85
100
39
40
76

Upd: 22 NOV 2005 GR960064 7797530 - - 0-0027

BY Drives
HS1A - REVERSE GEAR

REF PART NO. QTY DESCRIPTION NOTES

1 873171 1 Reversing gear, 1.96:1
873172 1 Reversing gear, 2.62:1
2 872500 1 Gear housing
3 872574 1 Shield
4 872501 1 Cover
5 872725 1 Valve housing
6 872510 1 Drive gear set, 1.96:1
872534 1 Drive gear set, 2.62:1
7 872505 1 Bearing housing
8 872506 1 Bearing housing
9 3851512 1 Oil pump
10 945065 3 Plug
11 969011 3 Gasket
12 872507 1 Drive gear set
13 872515 1 Shaft i
14 2 WASHER Incl. in disc kit 876591-9
15 3 PISTON RING Incl. in piston kit 876589-3
16 14 DISC Incl. in disc kit 876591-9
17 16 DISC Incl. in disc kit 876591-9
18 872580 26 Spring
19 872518 2 Piston
20 977891 2 O-ring Incl. in piston kit 876589-3
21 2 PISTON RING Incl. in piston kit 876589-3
22 2 O-RING Incl. in piston kit 876589-3
23 872522 2 Lock ring
24 184175 4 Needle bearing
25 184239 2 Washer
26 872581 2 Washer
27 956000 2 O-ring
28 872570 2 Thrust washer
29 184798 4 Needle bearing
30 872587 1 Roller bearing
31 969072 1 Round nut
32 969073 2 Round nut
33 872520 1 Washer
34 969074 1 Round nut
35 181304 1 Cup
36 181303 1 Roller bearing
37 183403 2 Cup
38 183649 2 Roller bearing
39 181036 2 Cup
40 184797 2 Roller bearing
41 183232 1 Roller bearing
42 872521 1 Spacer sleeve
43 872568 1 Pretensioning sleeve
44 872569 1 Pretensioning sleeve

7797530 - - 0-0027 GR960064 Upd: 22 NOV 2005

BY Drives
HS1A - REVERSE GEAR

REF PART NO. QTY DESCRIPTION NOTES

45 872523 1 Companion flange
46 3851512 1 Oil pump
47 942001 6 Screw
48 6842273 1 Sealing ring
48a 872889 1 Valve
49 1 VALVE
50 1 SLEEVE
51 1 MAGNET
52 192601 1 Ball
53 872582 1 Pump element
54 872701 1 Sealing ring
55 872525 1 Housing
56 872585 1 Spring
57 873519 1 Valve kit
58 872567 1 Cover
59 977890 1 O-ring
60 925058 2 O-ring
61 872526 1 Lever
62 955252 1 Screw
62a 940090 2 Washer
63 963104 1 Nut
64 872075 1 Anchorage
65 968631 1 Retaining ring
66 872528 1 Bracket
67 872074 1 Retainer
68 872076 2 Washer
69 956083 2 Screw
70 965175 1 Screw
71 872529 1 Cover
72 955983 2 O-ring
73 183801 1 Ball
74 872586 1 Spring
75 184796 1 Needle bearing
76 977913 Shim, 0.10 mm As required
977914 Shim, 0.15 mm As required
977915 Shim, 0.35 mm As required
77 977910 Shim, 0.10 mm As required
977911 Shim, 0.15 mm As required
977912 Shim, 0.5 mm As required
78 978912 Shim, 0.30 mm As required
978913 Shim, 0.40 mm As required
978914 Shim, 0.45 mm As required
978915 Shim, 0.50 mm As required
978916 Shim, 0.55 mm As required
977909 Shim, 0.35 mm As required
79 978917 Shim, 0.50 mm As required

7797530 - - 0-0027 GR960064 Upd: 22 NOV 2005

BY Drives
HS1A - REVERSE GEAR

REF PART NO. QTY DESCRIPTION NOTES

80 422413 11 Sealing ring
81 925263 3 O-ring
82 925260 1 O-ring
83 948866 1 O-ring
84 925065 1 O-ring
85 947760 28 Flange screw
86 1 SIGN
87 950885 2 Drive screw
88 1 LIFTING EYE
89 872605 1 Bracket
90 840274 1 Nipple
91 834337 1 Oil filter
92 872626 1 Oil cooler
93 872637 1 Hydraulic hose
94 872638 1 Hydraulic hose
95 192639 2 Nipple
96 947624 4 Gasket
97 872615 1 Bracket
98 961674 2 Clamp
99 872538 1 Dipstick
100 872608 2 Hub
101 872611 2 Cylinder
102 978906 1 Support washer
103 977917 3 Plug
104 947620 3 Gasket
105 872577 1 Oil pump screen
106 1381498 2 Plug
876588 Gasket kit Not shown; as required

7797530 - - 0-0027 GR960064 Upd: 22 NOV 2005

BY Drives
 PJX-C, PJX-S - POWERJET

14 15
1 3 4 9
2 11 12
8 8 10 16 21
24
5 7 17
13 20 22
6 23 25
31
26 27 28 29
32 18
30
19

46 47 40
35 37 38
33 34 41 43 45
48 44
42
53 36 39
50
49 64

52 63
59
51 60 62
58 61
56 57

54 55

Upd: 22 NOV 2005 GR960062 7797530 - - 0-0001

BY Drives
PJX-C, PJX-S - POWERJET

REF PART NO. QTY DESCRIPTION NOTES

3856615 1 Drive Not shown
1 3856382 1 Ring
2 3856400 1 Seal, Bearing cap
3 3856603 1 Inspection cover
4 3856464 1 O-ring, 45/18 x 3/16
5 3856415 1 Grommet
6 3856414 1 Plate
7 3856696 2 Screw, 1/4-20 x 13
8 3856614 2 Nut, Steering tube
9 3856417 1 Bushing, Steering tube
10 3856613 1 Tube SS
11 3856680 1 Fitting
12 3856678 1 Extension, Steering
13 3856679 1 Spacer, Steering extension
14 3856694 1 Nut
15 3856610 1 Arm
16 160807 1 Key
17 959417 2 Plug, Oil
18 955989 2 O-ring
19 3856402 1 Bowl
20 3856406 1 O-ring
21 3856677 1 Nozzle
22 3856425 1 Set screw, 5/16-18 x 19
23 959439 1 Screw, 5/16-18 x 25
24 3856612 1 Reverse bucket
25 3856179 1 Decal, PJX - Power Jet
26 946899 1 O-ring
27 3856387 1 Housing, Wear ring
28 3856388 1 Wear ring, Standard
3856606 Wear ring, -0.5 mm OS As required
3856607 Wear ring, -1.0 mm OS As required
3856608 Wear ring, -1.5 mm OS As required
29 3856604 1 Impeller, Aluminum
30 3856385 1 Nut, Impeller
31 3856401 1 Seal, Bowl
32 3856399 2 Bearing
33 3856466 1 Snap ring, 1 3/8 x 0.093
34 854541 1 Ball bearing
35 3856467 1 Seal, 11/2 x 21/4 x 0.438
36 3856470 1 Retaining ring
37 3856471 1 Sealing washer
38 3856468 1 Seal, 11/2 x 21/4 x 0.375
39 3856397 2 Seal
40 3856380 1 Housing
41 3856469 2 O-ring, 2 7/18 x 3/16
42 3856605 1 Bowl, One piece

7797530 - - 0-0001 GR960062 Upd: 22 NOV 2005

BY Drives
PJX-C, PJX-S - POWERJET

REF PART NO. QTY DESCRIPTION NOTES

43 3856408 4 Bearing, Nyliner
44 3856413 1 Joint
45 3856412 2 Shaft, Reverse gate
46 3856672 1 Fitting
47 942466 23 Lock nut, 1/4
48 940191 23 Washer, 1/4
49 3856695 12 Screw, FLAT HEAD, 1/4-20 x 38
50 3856697 11 Screw, PAN HEAD, 1/4-20 x 38
51 3856420 2 Screw, 1/4-20 UNC x 19
52 3856602 1 Water input Units w/one-piece only only
53 3856693 1 Rubber plug, Expandable, rubber
54 3856421 3 Screw, 5/16-18 UNC x 19
55 3856422 2 Screw, 5/16-18 UNC x 90
56 3856374 1 Plate
57 3856375 1 Bracket, Cavitation plate
58 941670 6 Washer, 5/16
59 940122 6 Nut, 5/16
60 3856398 1 Key, Impeller
61 3856425 1 Set screw, 5/16-18 x 19
62 3856407 1 Pin
63 3856611 1 Rudder
64 852835 1 Zinc electrode
3856516 Flushing connection, Accessory Not shown; as required

7797530 - - 0-0001 GR960062 Upd: 22 NOV 2005

BY Drives
 SX / DP-S POWER STEERING CYLINDER

9
8

7 7
3 4

2 6
5
1
10
5

12
11

14 13
Upd: 22 NOV 2005 GR950401 7797530 - - 0-0031

BY Drives
SX / DP-S POWER STEERING CYLINDER

REF PART NO. QTY DESCRIPTION NOTES

1 3858128 1 Steering cylinder, Power steering
2 3852582 2 Bearing bushing
3 3850931 2 Screw, Steering anchor SX
4 3853376 2 Cotter pin, Steering anchor bolt SX
5 3853305 2 Washer
6 3850251 1 Cylinder anchorage, To steering arm
7 3853308 1 Clevis pin, Steering arm to clevis
8 3853307 1 Clevis pin, Steering cable to clevis
9 3852255 2 Cotter pin
10 3853306 1 Nut
11 3853993 1 Fitting
12 3852587 1 O-ring
13 3853994 1 Fitting
14 3852517 1 O-ring

7797530 - - 0-0031 GR950401 Upd: 22 NOV 2005

BY Drives
 SX-C2 - LOWER GEAR UNIT, SINGLE PROP

48
42
23 47

56
33 22
37 36
5
17
16
53 24
18

54
3 39
40 41 38

15 55 20

4
26 29
6
25 34
2 32 30
9 19
11
12
14 10
28
31

43
27

46

21 51
50
45
6 44
8 7
13 49 52

Upd: 22 NOV 2005 GR960285 7797530 - - 0-0006

BY Drives
SX-C2 - LOWER GEAR UNIT, SINGLE PROP

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

3855692 1 Gear under, SX,1.43:1 Not shown
3855693 1 Gear under, SX,1.51:1,1.79:1 Not shown
3855694 1 Gear under, SX,1.60:1,1.89:1 Not shown
3855695 1 Gear under, SX,1.66:1,1.97:1 Not shown
3855696 1 Gear under, SX,1.851, 2.18:1 Not shown
1 3855363 1 Gear under, SX
2 3852515 1 Thread insert, Prop shaft retainer
3 3852567 1 Thread insert, 5/16 x 18, short
4 3853934 1 Roller bearing, Pinion
5 3854601 1 Retainer, Seal, water tube
6 3852402 1 Gear set, Pinion & drive gears 1.51,1.79
3852403 1 Gear set, Pinion & drive gears 1.60,1.89
3852404 1 Gear set, Pinion & drive gears 1.66,1.97
3852405 1 Gear set 1.85, 2.18
3854814 1 Gear set, Pinion & drive gears 1.43
7 3853941 1 Pump rotor
8 3850942 1 Bearing
9 3851003 1 Nut, Pinion to driveshaft
10 3854249 1 Bearing, Propeller shaft housing
11 3853474 1 Seal, Propeller shaft hsg
12 3852865 1 O-ring, Propshaft bearing hsg to gearcase
13 3850695 Adjusting washer, Gear position, 0.002 in. (0.05 mm) As required
3852886 Shim, Gear position, 0.003 in. (0.08 mm) As required
3852885 Shim, Gear position, 0.004 in. (0.10 mm) As required
3852887 Shim, Gear position, 0.005 in. (0.13 mm) As required
3852888 Shim, Gear position, 0.010 in. (0.25 mm) As required
14 3852881 Adjusting washer, 0.096 in. (2.44 mm), propshaft brg hsg As required
3852882 Adjusting washer, 0.098 in. (2.49 mm), propshaft brg hsg As required
3852868 Adjusting washer, 0.100 in. (2.55 mm), propshaft brg hsg As required
3852869 Adjusting washer, 0.102 in (2.60 mm), propshaft brg hsg As required
3852870 Adjusting washer, 0.104 in (2.65 mm), propshaft brg hsg As required
3852871 Adjusting washer, 0.106 in (2.70 mm), propshaft brg hsg As required
3852872 Adjusting washer, 0.108 in (2.75 mm), propshaft brg hsg As required
3852873 Adjusting washer, 0.110 in (2.80 mm), propshaft brg hsg As required
3852874 Adjusting washer, 0.112 in (2.85 mm), propshaft brg hsg As required
3852875 Adjusting washer, 0.114 in (2.90 mm), propshaft brg hsg As required
3852876 Adjusting washer, 0.116 in (2.95 mm), propshaft brg hsg As required
3852877 Adjusting washer, 0.118 in (3.00 mm), propshaft brg hsg As required
3852878 Adjusting washer, 0.120 in (3.05 mm), propshaft brg hsg As required
3852879 Adjusting washer, 0.122 in (3.10 mm), propshaft brg hsg As required
3852880 Adjusting washer, 0.124 in (3.16 mm), propshaft brg hsg As required
15 3851342 1 Countershaft, Lower
16 3854249 1 Bearing, Lower driveshaft
17 3854250 1 Bearing, Upper driveshaft
18 3852889 Shim, Pinion position, 0.003 in. (0.08 mm) As required
3852890 Shim, Pinion position, 0.004 in. (0.10 mm) As required

7797530 - - 0-0006 GR960285 Upd: 22 NOV 2005

BY Drives
SX-C2 - LOWER GEAR UNIT, SINGLE PROP

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

18 3852891 Shim, Pinion position, 0.005 in. (0.13 mm) As required
3852892 Shim, Pinion position, 0.010 in. (0.25 mm) As required
19 3853492 1 Housing, Propeller shaft
20 3853272 1 Screw, Propshaft bearing hsg to gearcase
21 3852271 1 Driveshaft
22 3854595 1 Seal, Water supply tube to gearcase Part of gearcase seal kit
23 3852866 1 O-ring, Gearcase to upper gear hsg Part of gearcase seal kit
24 3852959 1 O-ring, Gearcase to upper gear hsg, oil sump Part of gearcase seal kit
25 3854539 1 Plug, Oil drain, upper gear hsg
26 3855081 1 O-ring, Gearcase plug Part of gearcase seal kit
27 3852970 1 Anode, Propeller shaft bearing hsg
28 3852971 1 Retainer, Anode
29 3852972 1 Screw, Anode to propshaft
30 3853309 2 Screw, Anode retainer to propshaft brg hsg
31 3852973 1 Washer, Anode to propshaft
32 3853371 1 Retainer, Propshaft bearing hsg to gearcase
33 3855636 1 Retainer, Bearing, lower vertical driveshaft
34 3852478 1 Screw, Propeller shaft retainer to gearcase
36 3850662 1 Plug, Trim tab hole, lower gearcase Gasoline
37 3852008 1 Screw, Trim tab 1.85,1.97, diesel
38 3854402 1 Trim fin 1.85,1.97, diesel
39 3852349 1 Screw, Gearcase to upper gear hsg Rear
3854806 1 Screw, Gearcase to gear hsg Middle
40 3854807 4 Screw, Gearcase to gear hsg Front, port & stbd
41 3852960 1 Screw, Gearcase to upper gear hsg Rear
3854805 1 Screw, Gearcase to gear hsg Rear
42 3852268 1 Splined sleeve
Bulletin P-44-1-6 P-44-1-6-EN Lower Gear Unit
43 3852056 1 Pin, Propeller
44 3852350 1 Spacer, Propeller nut
45 3852020 1 Bushing, Propeller
46 3850984 1 Propeller nut, Propeller
47 3854795 1 Tube, Water supply
48 3852315 1 Seal Part of gearcase seal kit
49 3850298 1 Propeller, 15 1/2 x 13 RR, aluminum
3850299 1 Propeller, 151/2 x 15 RR, aluminum
3850300 1 Propeller, 15 x 17 RR, aluminum
3850301 1 Propeller, 141/2 x 19 RR, aluminum
3850302 1 Propeller, 141/4x21 RR,aluminum
3850303 1 Propeller, 141/4 x 23 RR, aluminum
3850304 1 Propeller, 151/2 x 14 RR, SS
3850305 1 Propeller, 15 x 15 RR, SS
3850306 1 Propeller, 15 x 16 RR, SS
3850307 1 Propeller, 15 x 17 RR, SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850308 1 Propeller, 141/2 x 19 RR, SS

7797530 - - 0-0006 GR960285 Upd: 22 NOV 2005

BY Drives
SX-C2 - LOWER GEAR UNIT, SINGLE PROP

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850309 1 Propeller, 141/4 x 21 RR, SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850310 1 Propeller, 141/4 x 23 RR, SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850311 1 Propeller, 15 x 17 RR, polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850312 1 Propeller, 141/2 x 19 RR, polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850313 1 Propeller, 141/4 x 21 RR, polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850314 1 Propeller, 141/4 x 23 RR, polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850315 1 Propeller, 15 x 15 . LR, SS
3850316 1 Propeller, 15 x 17 . LR, SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850317 1 Propeller, 141/2 x 19 LR, SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850318 1 Propeller, 141/4x21 LR, SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850319 1 Propeller, 141/4 x 23 LR, SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850320 1 Propeller, 15 x 17 LR, polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850321 1 Propeller, 141/2 x 19 LR, polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850322 1 Propeller, 141/4 x 21 LR, polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850323 1 Propeller, 141/4 x 23 LR, polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
50 3850324 1 Propeller bushing, Propeller Aluminum
3850325 1 Propeller bushing, Propeller SS; polished SS
51 3850831 1 Sleeve, Bushing
52 3854241 1 Ring Aluminum
53 3855411 1 Zinc anod
Bulletin P-44-1-1 P-44-1-1-EN Anodes, SX AND DP-S
53 3855412 1 Magnesium anode
54 3852182 2 Lock washer, Anode
55 3852186 2 Screw, Anode to gearcase
56 3855275 1 Seal

7797530 - - 0-0006 GR960285 Upd: 22 NOV 2005

BY Drives
 SX-C2, -RT2; DP-S1 - UPPER GEAR UNIT

81
7 87

10
1

13 32 34
46
16

17 18
8
29
79
14 38
23 15 25 25
35
27
24
24
32
19
22 74
10
21 39
12
20
73
11
6
40 71
72
37 82
10
49
57 58 59
55
54 66 28
33 56
84 42 53
41
52 50
3 51 36
65
80
69 75 26 10
77 70 31 61
62
83 47
80
63
67 30
64
3 80
76 60
68
45
2 78
5 3
43 3
43
48
85 44

Upd: 22 NOV 2005 GR960284 7797530 - - 0-0004

BY Drives
SX-C2, -RT2; DP-S1 - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

3868581 1 Drive, Complete assy, SX-C2 1.43:1
3868582 1 Drive, Complete assy, SX-C2 1.51:1
3868858 1 Drive, Complete assy, SX-C2 1.60:1
3868583 1 Drive, Complete assy, SX-C2 1.66:1
3868584 1 Drive, Complete assy, SX-C2 1.79:1
3868585 1 Drive, Complete assy, SX-C2 1.89:1
3868586 1 Drive, Complete assy, SX-C2 1.97:1
3868816 1 Drive, Complete assy, SX-C2 2.18:1
3868587 1 Drive, Complete assy, SX-RT2 1.66:1
3868588 1 Drive, Complete assy, SX-RT2 2.18:1
3868818 1 Drive, Complete assy, SX-RT2 1.79:1
3868592 1 Complete assy, DP-S1 1.95:1
3868603 1 Drive, Complete assy, DP-S1 1.78:1
3868690 1 Drive, Complete assy, DP-S1 2.32:1
1 3857007 1 Upper gear unit, Upper, 22:23 1.43, 1.51, 1.60, 1.66, 1.78, 1.85, 1.95

1 3857010 1 Upper gear unit, Upper, 21:26 1.79, 1.89, 1.97, 2.18, 2.32
2 3855775 1 Gear housing, Upper
3 3852541 1 Insert, Threaded, 7116-14
3852515 5 Thread insert, Threaded, 318-16
3852513 9 Thread insert, Threaded, 5116-18
5 3852516 4 Ring retainer, Thrust plate to upper gear
6 3852363 Shim, Upper bearing, 0.002 in 0.05 mm; as required
3852364 Shim, Upper bearing, 0.003 in 0.08 mm; as required
3852365 Shim, Upper bearing, 0.004 in 0.10 mm; as required
3852366 Shim, Upper bearing, 0.005 in 0.13 mm; as required
3852367 Shim, Upper bearing, 0.010 in 0.25 mm; as required
7 3850629 4 Screw, Top cover to upper gear hsg
8 3852317 1 Gasket, Top cover to upper gear hsg
9 3854847 1 Oil dipstick, Oil indicator, upper gear hsg cover
10 3851203 1 Gear set, Upper DP-S1 1.68,1.78,1.95 only
3851505 1 Gear set, Pinion & drive gears 1.43,1.51, 1.60,1.66,1.85
3851793 1 Gear set, Pinion & drive gears 1.79,1.89,1.97, 2.18, 2.32
2 DRIVE GEAR
1 PINION GEAR
11 3852267 1 Bearing carrier, Pinion
12 3852269 1 Support ring, Upper bearing support
13 3852384 1 Universal joint
Bulletin P-44-1-5 P-44-1-5-EN U-joints
14 3850815 1 Yoke
15 3850813 1 Intermediate section
16 3850814 1 Yoke
17 3850812 2 Spider
18 3850757 4 Lock clip, U-joint
19 3852310 1 Washer, Pinion gear
20 3852355 Adjusting washer, Bearing carrier, 0.003 in (0.08 mm)

7797530 - - 0-0004 GR960284 Upd: 22 NOV 2005

BY Drives
SX-C2, -RT2; DP-S1 - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

20 3852356 Adjusting washer, Bearing carrier, 0.004 in (0.10 mm)
3852357 Adjusting washer, Bearing carrier, 0.005 in (0.13 mm)
3852358 Adjusting washer, Bearing carrier, 0.010 in (0.25 mm)
21 3852308 1 O-ring, Bearing carrier
22 3852454 4 Screw, Pinion brg carrier to upper gear hsg
23 3852565 2 O-ring, U joint
24 3852390 2 Needle bearing, Drive gear
25 3852295 2 Lock ring, Upper drive shaft
26 3852299 1 Snap ring, Spring
27 3852304 1 Sleeve, Bearings, input gear
28 3855783 1 Sliding sleeve
29 3852292 1 Shaft, Upper
30 3852262 1 Retainer, Lower bearing
31 3852373 4 Screw, Water passage plate & gasket To upper gear hsg
32 3852389 2 Ball bearing, Drive gear
33 3852368 Adjusting washer, Lower bearing, 0.002 in 0.05 mm; as required
3852369 Adjusting washer, Lower bearing, 0.003 in 0.08 mm; as required
3852370 Adjusting washer, Lower bearing, 0.004 in 0.10 mm; as required
3852371 Adjusting washer, Lower bearing, 0.005 in 0.13 mm; as required
3852372 Adjusting washer, Lower bearing, 0.010 in 0.25 mm; as required
34 3852368 Adjusting washer, Upper cover, 0.002 in 0.05 mm; as required
3852369 Adjusting washer, Upper cover, 0.003 in 0.08 mm; as required
3852370 Adjusting washer, Upper cover, 0.004 in 0.10 mm; as required
3852371 Adjusting washer, Upper cover, 0.005 in 0.13 mm; as required
3852372 Adjusting washer, Upper cover, 0.010 in 0.25 mm; as required
35 3852301 Nut, Upper drive shaft, 0.000 in As required
3852302 Nut, Upper drive shaft, 0.008 in 0.2 mm; as required
3852303 Nut, Upper drive shaft, 0.016 in 0.4 mm; as required
3852375 Nut, Upper drive shaft, 0.024 in 0.6 mm; as required
36 3852298 1 Washer, Spring
37 3852307 1 Lock ring, Seal, U-joint assy
38 3852309 1 Screw, Washer, pinion to U-joint assy
39 3850852 1 Bearing, Bearing carrier, pinion Rear
40 3850853 1 Bearing, Pinion to outer carrrier
41 3852296 1 Spring, Clutch cone to shaft
42 3854539 1 Plug, Oil drain, lower gear case
43 3852563 Adjusting washer, Thrust plate, 0.015 0.38 mm; as required
44 3852561 1 Thrust plate, Gear hsg, port
45 3852562 1 Thrust plate, Gear hsg, stbd
46 3854401 1 Bearing cover, Upper gear unit, top
47 3852567 2 Thread insert, Threaded, 5116-18, short
48 3854021 1 Strainer, Gear hsg
49 3855787 1 Shift mechanism, Upper gear hsg Rear
50 853858 1 Sealing ring
51 3856502 1 Shoe
52 814184 1 Spring, Shift shoe

7797530 - - 0-0004 GR960284 Upd: 22 NOV 2005

BY Drives
SX-C2, -RT2; DP-S1 - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

53 925093 1 O-ring, Shift actuator Part of gear hsg seal kit
54 3855785 1 Bearing housing
55 973593 1 Pin, 2 x 12
56 942871 1 Pin, 5 x 18
57 3856008 1 Eccentric piston
58 897871 Adjusting washer As required
59 897711 1 Screw
60 3852276 1 Gear yoke, Shift
61 3852329 1 Cube, Shift cable to bellcrank
62 3857218 1 Bracket, Shift linkage
63 3857217 1 Link rod, Shift linkage
64 3852277 1 Pin, Shift
65 3852330 1 Clevis pin, Shift link to piston
66 3856742 4 Screw, Shift hsg to upper gear hsg
67 3852184 1 Washer, Trunnion, shift cable to bellcrank
68 3852193 2 Washer, Shift link to bellcrank
69 3852083 1 Washer, Pin, bellcrank to gear hsg
70 3852280 1 Plate, Water passage
71 3855356 1 Decal, VP SX Cobra
3855360 1 Decal, VP SX Diesel
72 3852418 1 Cover, Upper gear housing Rear
73 3852568 3 Screw, Cover
74 3852294 1 Ring, Upper driveshaft
75 3854480 1 Pin, Trunnion shift cable to bellcrank
76 3853423 2 Bushing, Pivot pin
77 3853329 6 Nut, Drive to pivot hsg
78 3853424 2 Grommet, Pivot pin bushing
79 3850594 1 Sealing kit, Upper gear hsg
80 3852052 3 Cotter pin
81 3852045 1 O-ring, Plug, upper gear housing cover
82 3852272 1 Seal, U-joint to bearing carrier
83 3852279 1 Gasket, Water passage
84 3855081 1 O-ring, Oil drain plug
85 3852560 1 Seal, Water passage
3855644 2 Decal, SX Cobra, gasoline Not shown
3855645 2 Decal, SX, diesel Not shown
3855646 2 Decal, DP Duoprop, upper gear, port & stbd Not shown
3855647 2 Decal, DP Duoprop, upper gear hsg cover Not shown

7797530 - - 0-0004 GR960284 Upd: 22 NOV 2005

BY Drives
 SX-C / DP-S - TRANSOM SHIELD

25
1 30 32
26 39
34 81
22 80
21
85 83
52
61 38 93 12
65
46
40 48 94 9 95
58 37
49 56 79
66 88
47
67 50
4 78
51 33 97
31 11 92
59
19
27 86

43 55
53 88
60
57 20
44
18 101
96 54
2
88
84 98 102
10
4 8 99
62 23
89 77
64
63 6 100
7 36
5 71
35 20
72

68
73
3

24 16
17
28 74
29
14
13
15
69
70 87
Upd: 22 NOV 2005 GR960031 7797530 - - 0-0002

BY Drives
SX-C / DP-S - TRANSOM SHIELD

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 3852004 4 Lock nut, Steering arm stud
2 3853424 2 Grommet, Pivot pin
3 3852006 1 Screw, Shift cable retainer
4 3852061 2 Washer, Anode
5 3854127 1 Bellows, U joint
6 3852151 3 Screw, Support hsg to gimbal hsg
7 3852602 2 Clamp, Water hose
8 3852557 2 Thrust washer, Gimbal to gimbal hsg
9 3853458 2 Washer, Trim sender to gimbal
10 3852191 2 Washer, Anode
11 3852201 2 Screw, Clamp, oil line assy, gimbal hsg
12 3852239 1 Pin connector, Sending unit (3 pin)
13 3852533 1 Nipple, Water inlet
14 3852534 1 Nut, Nipple, water inlet
15 3852535 1 O-ring, Nipple
16 3852313 1 Retainer, Shift cable
17 3852665 1 Retainer, Bellows to pivot hsg, exhaust
18 3855960 1 Shaft, Steering pivot
19 3852191 2 Washer, Screw, clamp, oil assy, gimbal hsg
20 3852316 2 Screw, Gimbal to pivot
21 3852554 1 Thrust washer, Steering arm
22 3854246 1 Cap
23 3852380 1 Bracket
24 3850426 1 Rubber bellows
25 3852591 1 Screw, Steering arm to gimbal
26 3852379 1 Spindle arm
27 3853929 1 Ground cable, Pivot housing to gimbal
28 3852352 1 Hose, Water inlet
29 948616 1 Strip clamp, Water inlet to hose
30 3852682 2 Screw, Cover steering arm
31 3852537 1 O-ring, Sleeve & connector assy to gimbal hsg
32 3855005 1 Cover, Gimbal hsg
33 3852354 2 Clamp, Oil line assy, gimbal hsg
34 3852473 2 Screw, Cap to gimbal hsg
35 3852603 1 Clamp, Exhaust bellows
36 3852604 1 Clamp, U joint bellows
37 3854863 1 Suspension fork
38 941814 4 Stud, Gearcase to upper gear hsg
39 3852585 1 Plate, Steering arm mounting
40 3851976 1 Housing
3851975 1 Plastic plug, Hole, accessory access
3852193 1 Washer
43 3852953 4 Thread insert, Exhaust pipe
44 3852515 3 Thread insert, Threaded, 3/8-16
45 3852513 2 Thread insert, Threaded, 5/16-18
46 3852567 2 Thread insert, Steering cover

7797530 - - 0-0002 GR960031 Upd: 22 NOV 2005

BY Drives
SX-C / DP-S - TRANSOM SHIELD

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

47 3852005 1 Nut, Stud, manifold block
48 3852121 1 Fitting, Tube, U joint bearing
49 3852141 1 Stud, Manifold block
50 3852169 1 O-ring
51 3852546 4 Stud, Transom, long
52 3852547 1 Bearing, Upper steering
53 3852548 1 Seal, Drive shaft
54 3852549 1 Pin, Support housing
55 3852550 1 Seal, Transom
56 3852559 1 Block
57 3852846 1 Seal, Exhaust pipe to gimbal hsg
58 3852564 1 Tube, Grease fitting
59 3852576 2 Stud, Transom, short
60 3853807 1 Bearing, U joint
3855707 1 Bearing, U joint (Diesel only)
61 3852526 2 Thread insert
62 3852454 2 Screw, Retainer, water tube
63 3852556 1 Bushing, Water tube
64 3853880 1 Tube, Gimbal hsg
65 3852555 1 Retainer, Plug to gimbal hsg
66 3852193 1 Washer, Stud, manifold block
67 3850694 1 Cable sleeve
68 3855350 1 Housing
69 3852523 1 O-ring Incl. in transom seal kit
70 3852536 1 Plug
71 3852558 2 Thrust washer, Gimbal to pivot hsg Incl. in transom seal kit
72 3852697 2 Thrust washer, Pivot screw, pivot hsg
73 3852551 6 Stud, Pivot to gear hsg
74 3852514 1 Thread insert
77 3852155 3 Washer, Steering support brkt to gimbal hsg
78 3855535 1 Sender
79 3852257 2 Cable terminal, Socket
80 3852149 1 Lock strap, Trim sender lead to grease tube
81 3854270 1 Sealing kit
84 3853423 12 Bushing, Pivot pin, trim & tilt cylinder Incl. in transom seal kit
85 3852677 1 Gasket, Cap, gimbal hsg Incl. in transom seal kit
86 3852557 1 Thrust washer, Gimbal to support bracket Incl. in transom seal kit
87 3852560 1 Seal, Water passage Incl. in transom seal kit
88 3852544 3 Bearing, Steering & tilt Incl. in transom seal kit
89 3852192 2 Screw, Anode
940172 2 Screw, Anode Diesel; not shown
3851823 2 Spacer, Anode Diesel; not shown
3852698 2 Pivot screw
92 3852193 2 Washer, Ground strap
93 3852545 2 Locating pin, Steering arm
94 3852571 1 Sleeve, Gimbal

7797530 - - 0-0002 GR960031 Upd: 22 NOV 2005

BY Drives
SX-C / DP-S - TRANSOM SHIELD

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

95 3852081 2 Screw, Trim sender Trim sender
96 3855610 1 Magnesium anode
3854130 1 Zinc anod
Bulletin P-44-1-1 P-44-1-1-EN Anodes, SX AND DP-S
97 3852050 2 Screw, Ground strap
98 3851984 1 Corrosion protection
99 3851985 1 Sensor
100 3855793 1 Cable
101 3851972 1 Electronic unit
102 3855728 2 Screw
3855584 1 Control unit, SX, DP-S Not shown
857534 1 Control unit, DP Not shown
3855358 1 Decal, Volvo Penta Not shown

7797530 - - 0-0002 GR960031 Upd: 22 NOV 2005

BY Drives
 SX-M / DP-SM - UPPER GEAR UNIT

9
81
87
7

10
1

32 34
13 46
16

18
17 8
29
79
14 38
23 15 25 25
35
27
24 24
32
19
22 74
21 10
39
12
20
73
11
6
40 71
72
82
37
10
49 57 58 59
55

54 66 28
33 56
84 42 53
41
52 50
3 51 36
65
80
69 75 26 10
70 31 61
77
63
83 47
80
63
67 30
64
3 80
76 63
68
45
2 78
5 3
43 3
43
48
85 44

Upd: 22 NOV 2005 GR970297 7797530 - - 0-0005

BY Drives
SX-M / DP-SM - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

3868889 1 Drive, Complete assy, SX-M 1.43:1
3868890 1 Drive, Complete assy, SX-M 1.51:1
3868891 1 Drive, Complete assy, SX-M 1.60:1
3868892 1 Drive, Complete assy, SX-M 1.66:1
3868893 1 Drive, Complete assy, SX-M 1.79:1
3868894 1 Drive, Complete assy, SX-M 1.89:1
3868895 1 Drive, Complete assy, SX-M 1.97:1
3868896 1 Drive, Complete assy, SX-M 2.18:1
3868897 1 Drive, Complete assy, SX-MTD 1.79:1
3868898 1 Drive, Complete assy, SX-MTD 2.18:1
3868911 1 Drive, Complete assy, DP-SM 1.68:1
3868912 1 Drive, Complete assy, DP-SM 1.78:1
3868913 1 Drive, Complete assy, DP-SM 1.95:1
3868914 1 Drive, Complete assy, DP-SM 2.32:1
1 3857007 1 Upper gear unit 1.43-1.51-1.66-1.68-1.78-
1.95
1 3857010 1 Upper gear unit 1.60-1.79-1.89-1.97-2.18-
2.32
2 3855775 1 Gear housing
3 3852541 1 Insert, Threaded, 7/16-14
3852515 5 Thread insert, Threaded, 3/8-16
3852513 9 Thread insert, Threaded, 5116-18
5 3852516 4 Ring retainer, Thrust plate to upper gear
6 3852363 Shim, Upper bearing, 0.002 in 0.05 mm; as required
3852364 Shim, Upper bearing, 0.003 in 0.08 mm; as required
3852365 Shim, Upper bearing, 0.004 in 0.10 mm; as required
3852366 Shim, Upper bearing, 0.005 in 0.13 mm; as required
3852367 Shim, Upper bearing, 0.010 in 0.25 mm; as required
7 3850629 4 Screw, Top cover to upper gear hsg
8 3852317 1 Gasket, Top cover to upper gear hsg
9 3854847 1 Oil dipstick, Oil indicator, upper gear hsg cover
10 3851203 1 Gear set, Upper 1.68-1.78-1.95
3851505 1 Gear set, Upper 1.43-1.51-1.60-1.66
3856996 1 Gear set, Upper 1.79-1.89-1.97-2.18-2.32
2 DRIVE GEAR
1 PINION GEAR
11 3852267 1 Bearing carrier, Pinion
12 3852269 1 Support ring, Upper bearing
13 3852384 1 Universal joint
Bulletin P-44-1-5 P-44-1-5-EN U-joints
14 3850815 1 Yoke
15 3850813 1 Intermediate section
16 3850814 1 Yoke
17 3850812 2 Spider
18 3850757 4 Lock clip, U-joint
19 3852310 1 Washer, Pinion gear

7797530 - - 0-0005 GR970297 Upd: 22 NOV 2005

BY Drives
SX-M / DP-SM - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

20 3852355 Adjusting washer, Bearing carrier, 0.003 in 0.08 mm; as required
3852356 Adjusting washer, Bearing carrier, 0.004 in 0.10 mm; as required
3852357 Adjusting washer, Bearing carrier, 0.005 in 0.13 mm; as required
3852358 Adjusting washer, Bearing carrier, 0.010 in 0.25 mm; as required
21 3852308 1 O-ring, Bearing carrier
22 3852454 4 Screw
23 3852565 2 O-ring, U-joint
24 3852390 2 Needle bearing, Upper & lower driveshaft
25 3852295 2 Lock ring, Upper drive shaft
26 3852299 1 Snap ring, Spring
27 3852304 1 Sleeve, Bearings, input gear
28 3855783 1 Sliding sleeve
29 3852292 1 Shaft, Upper
30 3852262 1 Retainer, Lower bearing
31 3852373 4 Screw, Water passage plate & gasket To upper gear hsg
32 3857176 2 Bearing kit, Drive gear
33 3852368 Adjusting washer, Lower bearing, 0.002 in 0.05 mm; as required
3852369 Adjusting washer, Lower bearing, 0.003 in 0.08 mm; as required
3852370 Adjusting washer, Lower bearing, 0.004 in 0.10 mm; as required
3852371 Adjusting washer, Lower bearing, 0.005 in 0.13 mm; as required
3852372 Adjusting washer, Lower bearing, 0.010 in 0.25 mm; as required
34 3852368 Adjusting washer, Upper cover, 0.002 in 0.05 mm; as required
3852369 Adjusting washer, Upper cover, 0.003 in 0.08 mm; as required
3852370 Adjusting washer, Upper cover, 0.004 in 0.10 mm; as required
3852371 Adjusting washer, Upper cover, 0.005 in 0.13 mm; as required
3852372 Adjusting washer, Upper cover, 0.010 in 0.25 mm; as required
35 3852301 Nut, Upper drive shaft, 0.000 in
3852302 Nut, Upper drive shaft, 0.008 in 0.2 mm; as required
3852303 Nut, Upper drive shaft, 0.016 in 0.4 mm; as required
3852375 Nut, Upper drive shaft, 0.024 in 0.6 mm; as required
36 3852298 1 Washer, Spring
37 3852307 1 Lock ring, Seal, U-joint assy
38 3852309 1 Screw, Washer, pinion to U-joint assy
39 3850852 1 Bearing, Bearing carrier, pinion Rear
40 3850853 1 Bearing, Bearing carrier, pi nion Front
41 3852296 1 Spring, Clutch cone to shaft
42 3854539 1 Plug, Oil drain, lower gear case
43 3852563 Adjusting washer, Thrust plate, 0.015 in 0.38 mm; as required
44 3852561 1 Thrust plate, Gear hsg, port
45 3852562 1 Thrust plate, Gear hsg, stbd
46 3854401 1 Bearing cover, Upper gear unit, top
47 3852567 2 Thread insert, Threaded, 5116-18, short
48 3854021 1 Strainer, Gear hsg
49 3855787 1 Shift mechanism, Upper gear hsg Rear
50 853858 1 Sealing ring
51 3856502 1 Shoe

7797530 - - 0-0005 GR970297 Upd: 22 NOV 2005

BY Drives
SX-M / DP-SM - UPPER GEAR UNIT

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

52 814184 1 Spring, Shift shoe
53 925093 1 O-ring, Shift actuator Part of gear hsg seal kit
54 3855785 1 Bearing housing
55 973593 1 Pin, 2 x 12
56 942871 1 Pin, 5 x 18
57 3856008 1 Eccentric piston
58 897871 Adjusting washer, Shift shoe stop As required
59 897711 1 Screw
61 3852329 1 Cube, Shift cable to bellcrank
63 3857460 1 Link rod, Shift linkage
64 3852277 1 Pin, Bellcrank
65 3852330 1 Clevis pin, Shift link to piston
66 3856742 4 Screw, Shift hsg to upper gear hsg
67 3852184 1 Washer, Trunnion, shift cable to bellcrank
68 3852193 2 Washer, Shift link to bellcrank
69 3852083 1 Washer, Pin, bellcrank to gear hsg
70 3852280 1 Plate, Water passage
71 3857581 1 Decal, VP SX Cobra
3857580 1 Decal, VP SX Diesel
72 3852418 1 Cover, Upper gear housing Rear
73 3857146 4 Screw, Cover to gimbal hsg
3857087 1 Seal, Cover to gimbal hsg
74 3852294 1 Ring, Upper driveshaft
75 3854480 1 Pin, Trunnion shift cable to bellcrank
76 3853423 2 Bushing, Pivot pin
77 3853329 6 Nut, Drive to pivot hsg
78 3853424 4 Grommet, Pivot pin bushing
79 3850594 1 Sealing kit, Upper gear hsg
80 3852052 3 Cotter pin
81 3852045 1 O-ring, Plug, upper gear housing sover
82 3852272 1 Seal, U-joint to bearing carrier
83 3852279 1 Gasket, Water passage
84 3855081 1 O-ring, 0il drain plug
85 3852560 1 Seal, Water passage
3857581 2 Decal, SX
3855356 1 Decal, SX, cover, gear hsg Rear
3855360 1 Decal, SX Diesel, cover, gear hsg Rear
3857582 2 Decal, DP Duoprop, upper gear, port & stbd
3855647 1 Decal, DP Duoprop, cover, gear hsg Rear

7797530 - - 0-0005 GR970297 Upd: 22 NOV 2005

BY Drives
 SX-M - LOWER GEAR UNIT, SINGLE PROP

42

23

33

17
16 56
18

15

48
47

22
57 4 5
6

9
37
24 36
53

38
20 39
54 40 3
41
55

26
25 32
34
2
11
14 10 12

19
43
46

21
44
6
8 7
13 51 49
45 50
Upd: 22 NOV 2005 GR980630 7797530 - - 0-0007

BY Drives
SX-M - LOWER GEAR UNIT, SINGLE PROP

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

3855692 1 Gear under, 1.43:1
3855693 1 Gear under, 1.51:1,1.79:1
3855694 1 Gear under, 1.60:1,1.89:1
3855695 1 Gear under, 1.66:1,1.97:1
3855696 1 Gear under, 2.18:1
1 3855363 1 Gear under, SX
2 3852515 1 Thread insert, Prop shaft retainer
3 3852567 1 Thread insert, 5/16 x 18, short
4 3853934 1 Roller bearing, Pinion
5 3854601 1 Retainer, Seal, water tube
6 3852402 1 Gear set, Pinion & drive gears 1.51,1.79
3852403 1 Gear set, Pinion & drive gears 1.60,1.89
3852404 1 Gear set, Pinion & drive gears 1.66,1.97
3852405 1 Gear set, Pinion & drive gears 2.18
3854814 1 Gear set, Pinion & drive gears 1.43
7 3853941 1 Pump rotor
8 3850942 1 Bearing
9 3851003 1 Nut, Pinion to driveshaft
10 3854249 1 Bearing, Propeller shaft housing
11 3858303 1 Seal, Propeller shaft hsg
12 3852865 1 O-ring, Propshaft bearing hsg to gearcase
13 3850695 Adjusting washer, Gear position, 0.002 in 0.05 mm; as required
3852886 Shim, Gear position, 0.003 in 0.08 mm; as required
3852885 Shim, Gear position, 0.004 in 0.10 mm; as required
3852887 Shim, Gear position, 0.005 in 0.13 mm; as required
3852888 Shim, Gear position, 0.010 in 0.25 mm; as required
14 3852881 Adjusting washer, Propshaft brg hsg, 0.096 in 2.44 mm; as required
3852882 Adjusting washer, Propshaft brg hsg, 0.098 in 2.49 mm; as required
3852868 Adjusting washer, Propshaft brg hsg, 0.100 in 2.55 mm; as required
3852869 Adjusting washer, Propshaft brg hsg, 0.102 in 2.60 mm; as required
3852870 Adjusting washer, Propshaft brg hsg, 0.104 in 2.65 mm; as required
3852871 Adjusting washer, Propshaft brg hsg, 0.106 in 2.70 mm; as required
3852872 Adjusting washer, Propshaft brg hsg, 0.108 in 2.75 mm; as required
3852873 Adjusting washer, Propshaft brg hsg, 0.110 in 2.80 mm; as required
3852874 Adjusting washer, Propshaft brg hsg, 0.112 in 2.85 mm; as required
3852875 Adjusting washer, Propshaft brg hsg, 0.114 in 2.90 mm; as required
3852876 Adjusting washer, Propshaft brg hsg, 0.116 in 2.95 mm; as required
3852877 Adjusting washer, Propshaft brg hsg, 0.118 in 3.00 mm; as required
3852878 Adjusting washer, Propshaft brg hsg, 0.120 in 3.05 mm; as required
3852879 Adjusting washer, Propshaft brg hsg, 0.122 in 3.10 mm; as required
3852880 Adjusting washer, Propshaft brg hsg, 0.124 in 3.16 mm; as required
15 3851342 1 Countershaft, Lower
16 3854249 1 Bearing, Lower driveshaft
17 3854250 1 Bearing, Upper driveshaft
18 3852889 Shim, Pinion position, 0.003 in 0.08 mm; as required
3852890 Shim, Pinion position, 0.004 in 0.10 mm; as required

7797530 - - 0-0007 GR980630 Upd: 22 NOV 2005

BY Drives
SX-M - LOWER GEAR UNIT, SINGLE PROP

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

18 3852891 Shim, Pinion position, 0.005 in 0.13 mm; as required
3852892 Shim, Pinion position, 0.010 in 0.25 mm; as required
19 3858051 1 Housing, Propeller shaft
20 3853272 1 Screw, Propshaft bearing hsg to gearcase
21 3857675 1 Driveshaft
22 3854595 1 Seal, Water supply tube to gearcase Part of gearcase seal kit
23 3852866 1 O-ring, Gearcase to uppe. gear hsg Part of gearcase seal kit
24 3852959 1 O-ring, Gearcase to uppe. gear hsg, oil sump Part of gearcase seal kit
25 3854539 1 Plug, Oil drain, upper gear hsg
26 3855081 1 O-ring, Gearcase pIug .................................. l Part of gearcase seal kit
32 3853371 1 Retainer, Propshaft bearing hsg to gearcase
33 3855636 1 Retainer, Bearing, lower vertical driveshaft
34 3852478 1 Screw, Propeller shaft retainer to gearcase
36 3850662 1 Plug, Trim tab hole, lower gearcase Gasoline
37 3852008 1 Screw, Trim tab
38 3854402 1 Trim fin 1.79, 2.18, diesel
39 3852349 1 Screw, Gearcase to upper gear hsg Rear
3854806 1 Screw, Gearcase to gear hsg Middle
40 3854807 4 Screw, Gearcase to gear hsg Front, port & stbd, SX
41 3852960 1 Screw, Gearcase to upper gear hsg Rear
3854805 1 Screw, Gearcase to gear hsg Rear
42 3852268 1 Splined sleeve
Bulletin P-44-1-6 P-44-1-6-EN Lower Gear Unit
43 3852056 1 Pin, Propeller
44 3852350 1 Spacer, Propeller nut
45 3852020 1 Bushing, Propeller
46 3850984 1 Propeller nut, Propeller
47 3854795 1 Tube, Water supply
48 3852315 1 Seal Part of gearcase seal kit
49 3850302 1 Propeller, 141/4x 21 RR, aluminum
3850303 1 Propeller, 141/4 x 23 RR, aluminum
3850314 1 Propeller, 141/4 x 23 RR, polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850323 1 Propeller, 141/4 x 23 LR, polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850301 1 Propeller, 141/2 x 19 RR, aluminum
3858023 Propeller, 143/4 x 17 LR; Polished SS
3858026 Propeller, 143/4 x 17 RR; Polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3858029 Propeller, 143/4 x 17 LR; Polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3858021 Propeller, 143/4 x 19 RR; Polished SS
3858024 Propeller, 143/4 x 19 LR; Polished SS
3858027 Propeller, 143/4 x 19 RR; Polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3858030 Propeller, 143/4 x 19 LR; Polished SS

7797530 - - 0-0007 GR980630 Upd: 22 NOV 2005

BY Drives
SX-M - LOWER GEAR UNIT, SINGLE PROP

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3858022 Propeller, 143/4 x 21 RR; Polished SS
3858025 Propeller, 143/4 x 21 LR; Polished SS
3858028 Propeller, 143/4 x 21 RR; Polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3858031 Propeller, 143/4 x 21 LR; Polished SS
Bulletin 56-11 56-11-EN Replacement of SX Propellers
49 3850300 1 Propeller, 15 x 17 RR, aluminum
3850298 1 Propeller, 151/2x 13 RR, aluminum
3850299 1 Propeller, 151/2x 15 RR, aluminum
50 3850324 1 Propeller bushing, Propeller Aluminum
3850325 1 Propeller bushing, Propeller SS; polished SS
51 3850831 1 Sleeve, Bushing
52 3854241 1 Ring Aluminum
53 3855411 1 Zinc anod
Bulletin P-44-1-1 P-44-1-1-EN Anodes, SX AND DP-S
53 3855412 1 Magnesium anode
54 3852182 2 Lock washer, Anode
55 3852186 2 Screw, Anode to gearcase
56 3855275 1 Seal
57 3857857 1 Zinc anod, Zinc Splash shielding
3857858 1 Magnesium anode, Magnesium Splash shielding

7797530 - - 0-0007 GR980630 Upd: 22 NOV 2005

BY Drives
 SX-M -MAC, -MDA, -MDB, -MLT - TRANSOM SHIELD

25
1 30
39 32
26
81

21
85 83
52 79 80 95
61 38 65
46 40 48 107
93
75 58 94 12
9
49 56
51 66
47 78
50 20
67
4 33 97 88
51 31 11 92

59 19
27

86
43 55
53
60
57
44
37
96 54 2
88
84
10 8
23
62 4 77
64 89
63 6
36
7 5 71
35
72

68
73
3 99
102
101
24 16
17 100
74
28
29
14
13 15
87

Upd: 22 NOV 2005 GR980681 7797530 - - 0-0003

BY Drives
SX-M -MAC, -MDA, -MDB, -MLT - TRANSOM SHIELD

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

1 3852004 4 Lock nut, Steering arm stud
2 3853424 2 Grommet, Pivot pin
3 3852006 1 Screw, Shift cable retainer
4 3852061 2 Washer, Anode
5 3854127 1 Bellows, U joint
6 3852151 5 Screw, Support hsg to gimbal hsg
7 3852602 2 Clamp, Water hose
8 3852557 2 Thrust washer, Gimbal to gimbal hsg
9 3853458 2 Washer, Trim sender to gimbal
10 3852191 2 Washer, Anode
11 3852201 2 Screw, Clamp, oil line assy, gimbal hsg
12 3852239 1 Pin connector, Sending unit (3 pin)
13 3852533 1 Nipple, Water inlet
14 3852534 1 Nut, Nipple, water inlet
15 3852535 1 O-ring, Nipple, water inlet
16 3852313 1 Retainer, Shift cable
17 3852665 1 Retainer, Bellows to pivot hsg, exhaust
19 3852191 2 Washer, Screw, clamp, oil assy, gimbal hsg
20 3852316 2 Screw, Gimbal to pivot
21 3852554 1 Thrust washer, Steering arm
23 3852380 1 Bracket
24 3850426 1 Rubber bellows
25 3852591 1 Screw, Steering arm to gimbal
26 3852379 1 Spindle arm
27 3857347 1 Ground cable, Pivot housing to gimbal
28 3852352 1 Hose, Water inlet
29 948616 1 Strip clamp, Water inlet to hose
30 3857146 4 Screw, Cap to gimbal housing
31 3852537 1 O-ring, Sleeve & connector assy to gimbal hsg
32 3857238 1 Cover, Gimbal hsg
33 3852354 2 Clamp, Oil line assy, gimbal hsg
35 3852603 1 Clamp, Exhaust bellows
36 3852604 1 Clamp, U joint bellows
37 3856987 1 Suspension fork
38 3852588 4 Stud, Gearcase to upper gear hsg
39 3852585 1 Plate, Steering arm mounting
40 3856990 1 Housing
3851975 1 Plastic plug, Hole, accessory access
3852193 1 Washer
43 3852953 4 Thread insert, Exhaust pipe
44 3852515 3 Thread insert, Threaded, 3/8-16
45 3852513 2 Thread insert, Threaded, 5/16-18
46 3852567 2 Thread insert
47 3852005 1 Nut, Stud, manifold block
48 3852121 1 Fitting, Tube, U joint bearing
49 3852141 1 Stud, Manifold block

7797530 - - 0-0003 GR980681 Upd: 22 NOV 2005

BY Drives
SX-M -MAC, -MDA, -MDB, -MLT - TRANSOM SHIELD

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

50 3852169 1 O-ring, Manifold block
51 3852546 4 Stud, Transom, long
52 3852547 1 Bearing, Upper steering
53 3852548 1 Seal, Drive shaft
54 3852549 1 Pin, Support housing
55 3852550 1 Seal, Transom
56 3852559 1 Block
57 3852846 1 Seal, Exhaust pipe to gimbal hsg
58 3852564 1 Tube, Grease fitting
59 3852576 2 Stud, Transom, short
60 3853807 1 Bearing, U joint
3855707 1 Bearing, U joint (Diesel only)
63 3852556 1 Bushing, Water tube
64 3853880 1 Tube, Gimbal hsg
65 3852555 1 Retainer, Plug to gimbal hsg
85 3857087 1 Seal, Cover to gimbal hsg
66 3852193 1 Washer, Stud, manifold block
67 3850694 1 Cable sleeve
68 3857979 1 Housing
71 3852558 2 Thrust washer, Dimbal to pivot hsg Incl. in transom seal kit
72 3852697 2 Thrust washer, Pivot screw, pivot hsg
73 3852551 6 Stud, Pivot to gear hsg
74 3852514 1 Thread insert
77 3852155 3 Washer, Steering support brkt to gimbal hsg
78 3855535 1 Sender
3857308 1 Trim indicator SX-MAC
79 3852257 2 Cable terminal, Socket
80 3852149 1 Lock strap, Trim sender lead to grease tube
81 3854270 1 Sealing kit
84 3853423 4 Bushing, Pivot pin, trim & tilt cylinder Incl. in transom seal kit
86 3852557 1 Thrust washer, Gimbal to support bracket Incl. in transom seal kit
87 3852560 1 Seal, Water passage Incl. in transom seal kit
88 3852544 3 Bearing, Steering & tilt Incl. in transom seal kit
89 3852192 2 Screw, Anode
940172 2 Screw, Anode Diesel; not shown
3851823 2 Spacer, Anode Diesel; not shown
3852698 2 Pivot screw
92 3852193 2 Washer, Ground wire to gimbal
93 3852545 2 Locating pin, Steering arm
94 3852571 1 Sleeve, Gimbal
96 3855610 1 Magnesium anode
3854130 1 Zinc anod
Bulletin P-44-1-1 P-44-1-1-EN Anodes, SX AND DP-S
97 3852050 1 Screw, Ground wire
98 3851984 1 Corrosion protection
99 3851985 1 Sensor

7797530 - - 0-0003 GR980681 Upd: 22 NOV 2005

BY Drives
SX-M -MAC, -MDA, -MDB, -MLT - TRANSOM SHIELD

REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

100 3855793 1 Cable
101 3851972 1 Electronic unit
102 959951 2 Screw
3856636 1 Spacer
3856637 1 Spacer
3855584 1 Control unit, DP-S Not shown
857534 1 Control unit Not shown
107 3857652 1 Decal, Volvo Penta
3856632 1 Small parts kit

7797530 - - 0-0003 GR980681 Upd: 22 NOV 2005

BY Drives
 SX-M -MAC, -MDA, -MDB, -MLT - TRANSOM PLATE

6 7
2
3 5
4
34

1
8
9

10
11
14
15 21
22
19 20
23
16 19
15
18
17
Upd: 22 NOV 2005 GR950306 7797530 - - 0-0012

BY Drives
SX-M -MAC, -MDA, -MDB, -MLT - TRANSOM PLATE

REF PART NO. QTY DESCRIPTION NOTES

1 3854605 1 Plate
2 3857347 1 Ground cable, Bracket to arm
3 3852193 3 Washer, Ground strap
4 3852050 1 Screw, Ground wire
5 3853929 1 Ground cable, Bracket to stud
6 3853929 1 Ground cable, Bracket to engine
7 3852527 1 Cable terminal
8 3854243 1 Connector
9 3853547 1 Screw, Transom plate
10 3853329 6 Nut, Transom plate
11 3857588 4 Washer, Pivot pin
14 3853376 2 Cotter pin, Steering anchor
15 3850931 2 Screw, Steering anchor
16 3852605 1 Backing plate
17 3852484 1 Nut, Steering tube Without power steering
18 3853449 1 Guide tube, Steering Without power steering
19 3852582 1 Bearing bushing, Steering pivot Without power steering
20 3852193 2 Washer, Ground wire to trans brkt
21 3852255 1 Cotter pin, Clevis
22 3853258 1 Clevis pin, Cable to clevis Without power steering
23 3853808 1 Anchorage
3851973 1 Clamp, Screw, port engine mount

7797530 - - 0-0012 GR950306 Upd: 22 NOV 2005

BY Drives
 SX-M -MAC, -MDA, -MDB, -MLT - TRIM CYLINDER

10
6 5

4
8 9

8 7
3

13
1
12
11
2

Upd: 22 NOV 2005 GR970279 7797530 - - 0-0010

BY Drives
SX-M -MAC, -MDA, -MDB, -MLT - TRIM CYLINDER

REF PART NO. QTY DESCRIPTION NOTES

1 3857470 2 Trimming cylinder
3857471 2 Trimming cylinder, Limited trim SX-MLT
2 3852568 2 Screw, Cover, tilt cylinder
3 3853848 1 Ground cable, Port
4 3853849 1 Ground cable, Stbd
5 3852193 1 Washer
6 3852050 1 Screw, Ground wire
7 3853857 1 Hydraulic hose, Manifold to cyl, port, up
8 3853855 1 Hydraulic hose, Manifold to cyl, stbd, up
3852165 12 O-ring, Oil fine assy to valve body & titt cylinder
9 3857523 1 Oil line, Manifold to cyl, port, down
10 3857524 1 Oil line, Manifold to cyl, stbd, down
3857431 2 Pivot pin, Tilt cylinder
11 3857522 4 Cap, Pivot pins
12 3857521 4 Clip
13 3857588 4 Washer, Pivot pins

7797530 - - 0-0010 GR970279 Upd: 22 NOV 2005

BY Drives
 SX-M -MAC, -MDA, -MDB, -MLT - TRIM PUMP

2
3
4

6 6

9
11 8

15 12
7

16
10

13
14
17 18
19
Upd: 22 NOV 2005 GR980546 7797530 - - 0-0011

BY Drives
SX-M -MAC, -MDA, -MDB, -MLT - TRIM PUMP

REF PART NO. QTY DESCRIPTION NOTES

3858069 1 Hydraulic pump
1 3858071 1 Electrical motor
2 3858072 1 Clutch
3 3858073 1 O-ring
4 3858074 1 Adapter
5 3858075 1 Pump
6 3858076 2 Filter
7 3858077 1 Oil reservoir
8 3858078 1 Seal
9 3858079 1 Cap
10 3858080 1 Kit
11 3858081 2 Relay
12 2 SCREW Mount Bracket
13 3858083 1 Bracket
14 3857345 1 Cable
15 3852210 1 Bracket, Relay
16 8072808 1 Cover, Fuse
17 967545 1 Fuse, ATO,10a
18 8166029 1 Connector, Fuse
19 8397490 2 Cable terminal, Fuse

7797530 - - 0-0011 GR980546 Upd: 22 NOV 2005

BY Drives