CALISTO MANAGER USER GUIDE

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TABLE OF CONTENTS
1.0 INTRODUCTION............................................................................................... 1
1.1. INSTALLATION..................................................................................................1
1.2. OVERVIEW........................................................................................................1
2.0 CONNECTING TO A MONITOR............................................................................. 3
2.1. ADD MONITOR TO LIST.......................................................................................3
2.2. CONNECTION....................................................................................................4
2.3. TRACKING........................................................................................................4
3.0 MONITOR SETTINGS......................................................................................... 5
3.1. IDENTIFICATION................................................................................................5
3.2. COMMUNICATION...............................................................................................6
3.2.1. RS-485 COMMUNICATION................................................................................. 6
3.2.2. ETHERNET COMMUNICATION............................................................................. 7
3.2.3. DNP3 PROTOCOL............................................................................................. 8
3.2.4. MODBUS PROTOCOL......................................................................................... 9
3.2.5. IEC 61850 PROTOCOL...................................................................................... 9
3.3. FLUID TYPE.................................................................................................... 10
3.4. CALIBRATION GAS (CALISTO 5/CALISTO 9 ONLY)................................................... 11
3.5. I/OS............................................................................................................. 11
3.6. ALARM LIMITS................................................................................................ 13
3.7. RELAYS.......................................................................................................... 15
3.8. CYCLE (CALISTO 5/CALISTO 9 ONLY).................................................................... 16
3.9. INSTRUMENT.................................................................................................. 17
4.0 MONITOR STATUS...........................................................................................18
4.1. READINGS...................................................................................................... 18
4.2. I/OS............................................................................................................. 19
4.3. ALARMS......................................................................................................... 20
4.4. OUTPUT RELAYS.............................................................................................. 20
4.5. ERRORS......................................................................................................... 21
4.6. CONCENTRATION RANGES (CALISTO 5/CALISTO 9 ONLY).......................................... 22
4.7. INSTRUMENT.................................................................................................. 23
5.0 HISTORY.......................................................................................................24
6.0 DIAGNOSTIC..................................................................................................26
7.0 TERMINAL.....................................................................................................26
8.0 BATCH FIRMWARE UPDATE...............................................................................27
9.0 COMMUNICATION STATISTIC............................................................................27
10.0 RESET..........................................................................................................28
11.0 MANAGE......................................................................................................28
12.0 TOOLS..........................................................................................................29

002-MSDOC REV-24-EN PAGE ii

12.1. OPTIONS........................................................................................................ 29
12.1.1. HTTP OPTION.................................................................................................30
12.1.2. EMAIL OPTION...............................................................................................31
12.2. ADVANCED MODE............................................................................................. 32
13.0 HELP...........................................................................................................33
14.0 ACRONYMS AND MEANINGS............................................................................33

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LIST OF FIGURES
FIGURE 1: CALISTO MANAGER MAIN WINDOW.....................................................................1
FIGURE 2: SHOW COLUMNS WINDOW.................................................................................2
FIGURE 3: ADD MONITOR WINDOW...................................................................................3
FIGURE 4: CONNECTION WINDOW.....................................................................................4
FIGURE 5: IDENTIFICATION TAB OF THE SETTINGS WINDOW..................................................5
FIGURE 6: SERIAL TAB OF THE SETTINGS WINDOW...............................................................6
FIGURE 7: ETHERNET TAB OF THE SETTINGS WINDOW...........................................................7
FIGURE 8: GENERAL TAB OF THE DNP3 CONFIGURATION FOR RS-485 WINDOW..........................8
FIGURE 9: BINARY INPUTS TAB OF THE DNP3 CONFIGURATION FOR RS-485 WINDOW.................8
FIGURE 10: FLUID TYPE TAB OF THE SETTINGS WINDOW..................................................... 10
FIGURE 11: CALIBRATION GAS TAB OF THE SETTINGS WINDOW............................................ 11
FIGURE 12: ANALOG I/OS TAB OF THE SETTINGS WINDOW.................................................. 12
FIGURE 13: ALARM LIMITS TAB OF THE SETTINGS WINDOW................................................. 13
FIGURE 14: RELAYS TAB OF THE SETTINGS WINDOW........................................................... 15
FIGURE 15: CYCLE TAB OF THE SETTINGS WINDOW............................................................. 16
FIGURE 16: INSTRUMENT TAB OF THE SETTINGS WINDOW................................................... 17
FIGURE 17: READINGS TAB OF THE STATUS WINDOW.......................................................... 18
FIGURE 18: I/OS TAB OF THE STATUS WINDOW.................................................................. 19
FIGURE 19: ALARMS TAB OF THE STATUS WINDOW............................................................. 20
FIGURE 20: RELAYS TAB OF THE STATUS WINDOW.............................................................. 20
FIGURE 21: ERRORS TAB OF THE STATUS WINDOW............................................................. 21
FIGURE 22: CONCENTRATION RANGES TAB OF THE STATUS WINDOW...................................... 22
FIGURE 23: INSTRUMENT TAB OF THE STATUS WINDOW...................................................... 23
FIGURE 24: DATA BANK DOWNLOAD WINDOW.................................................................... 24
FIGURE 25: GRAPHIC TAB OF THE DATA BANK WINDOW...................................................... 25
FIGURE 26: DIAGNOSTIC WINDOW.................................................................................. 26
FIGURE 27: TERMINAL WINDOW..................................................................................... 26
FIGURE 28: BATCH FIRMWARE UPDATE WINDOW................................................................ 27
FIGURE 29: COMMUNICATION STATISTICS WINDOW............................................................ 27
FIGURE 30: RESET WINDOW........................................................................................... 28
FIGURE 31: EVENTS WINDOW......................................................................................... 28
FIGURE 32: GENERAL TAB OF THE OPTION WINDOW........................................................... 29
FIGURE 33: PROXY TAB OF THE OPTION WINDOW............................................................... 30
FIGURE 34: HTTP TAB OF THE OPTION WINDOW................................................................ 31
FIGURE 35: EMAIL TAB OF THE OPTION WINDOW............................................................... 31
FIGURE 36: PASSWORD WINDOW FOR ENTERING ADVANCED MODE........................................ 32
FIGURE 37: ABOUT CALISTO MANAGER WINDOW................................................................ 33

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1.0 INTRODUCTION
Calisto Manager is the interface software for Calisto (C76, C76A, C76G and C150),
Calisto 2 (C85, C85A and C250), Calisto 5 (C500 and C501) and Calisto 9 (C900, C900S,
C901 and C901S) online dissolved gas monitors. This User Guide explains how to con-
figure, track and manage the data from Calisto monitors.

NOTICE
Please visit www.morganschaffer.com to make sure that you
are using the most recent version of this document.

1.1. INSTALLATION
To install Calisto Manager, insert the Calisto Manager CD in a PC (under Microsoft™
Windows 7®, Windows 8®, Windows 10® or Windows 11®) and double-click on the
Calisto Manager application file. Follow the on-screen instructions. At the Choosing
Components step of the installation, be sure to check the USB Drivers box. If a
notification window appears, choose the Continue Anyway option.

1.2. OVERVIEW
To launch Calisto Manager: from the Windows Start menu, choose Programs > Morgan
Schaffer > Calisto Manager > Calisto Manager.
The Calisto Manager main window will appear (see Figure 1). The main window shows
all the Calisto monitors in the Calisto Manager database on your PC. If you are launch-
ing Calisto Manager for the first time on this PC, the list will be empty.

Figure 1: Calisto Manager main window

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The choice and arrangement of the columns displayed on the Calisto Manager main
window can be customized by right-clicking on the first row of the columns and
selecting Show Columns (see Figure 2).

Figure 2: Show Columns window

From the File menu, the Open command is used to open relevant files, such as
Calisto data bank and event log files.

From the Tracking menu, Add Monitor to List is used to add monitors to the active
database. The Start and Stop commands are used to track selected monitors.

The functions available under the Calisto menu apply to a single monitor selected
from the list. These functions are also available from a pop-up menu by right-clicking
on the row of the desired monitor. These functions include:

• Configuring the Connection parameters for the various communication ports

on the monitor
• Viewing and modifying the current monitor Settings
• Viewing the current Status of the monitor
• Viewing and modifying the current DNP3 Configuration of the monitor
• Downloading files containing the History of readings (Data Bank file) and
events (Event Log file) recorded by the monitor
• Downloading a collection of Diagnostic files to assist Morgan Schaffer in
troubleshooting the monitor
• Sending a command file to the monitor via the Terminal if required.
• Deleting the monitor from the Calisto Manager database.
From the Manage menu, Events lists the occurrences of alarm and error events of
the Calisto monitors in the database.

The Tools menu provides Options to configure Calisto Manager and to enter
Advanced Mode.

The Help menu provides information about the version of Calisto Manager.

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2.0 CONNECTING TO A MONITOR
When connecting to a monitor for the first time, a local connection between a laptop
PC with Calisto Manager installed and the Calisto USB port is required. Connect the
USB cable provided with the monitor to the PC and the USB port on the Calisto inter-
face board. Run Calisto Manager.

2.1. ADD MONITOR TO LIST

To add a monitor to the database, from the Tracking menu, select Add Monitor to
List (see Figure 3).

Figure 3: Add Monitor window

For the Connection Type select Serial and then click Find. The connected Calisto
should appear in the Found Monitors window. Check the checkbox of the monitor
to select it; then click the Add button. The connected monitor should now appear in
the list of monitors in the database displayed on the main window. If you experience
difficulties in connecting to your Calisto monitor, please contact Morgan Schaffer for
assistance at [email protected] or +1.514.739.1967.

When in Advanced Mode (see Section 12.2), the Demonstration check box will
appear. When checked, the Find button will add demonstration monitors to the Found
Monitors list. Demonstration monitors will simulate real instruments if added to the
list of monitors in the database.

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2.2. CONNECTION
If the Calisto will be installed using a permanent connection to the UDP, TCP/IP or
Serial port, highlight the monitor on the main window and under the Calisto menu,
select Connection (see Figure 4). This will allow you to set the monitor address and
connection settings for any Calisto communication port, aside from the one currently
in use.

Figure 4: Connection window

2.3. TRACKING
From the Tracking menu, the Start and Stop commands are used to track selected
monitors. These functions are also performed by the toolbar buttons: ► (start), •
(stop) and + (add monitor).

To enable monitor tracking, first check the checkboxes corresponding to the monitors
to be tracked. Once Start is clicked, Calisto Manager will sequentially loop through all
checked monitors and carry out the following steps for each:

• Connect to the monitor

• Retrieve data from the monitor
• Refresh the information for that monitor on the Calisto Manager main window
• Write data to the Calisto Manager database
• Disconnect from the monitor.

Use /t to start Calisto Manager in tracking mode if started from a command line tool.

PAGE 4
3.0 MONITOR SETTINGS
For each installed Calisto monitor, all Settings window tabs should be reviewed and
adjusted to your preferences. Note that the user mode must be set to Advanced in
order to edit the monitor settings (see Section 12.2).

To configure the settings on the monitor, highlight the monitor in the list and under
the Calisto menu, select Settings. The Settings window tabs are explained in the
sections that follow.

NOTICE
Use the mouse or the TAB key to access the fields for edit-
ing. After entering new data in a field, the ENTER key must
be pressed. Moving to the next field without pressing the
ENTER key will cancel changes made to the previous field.

3.1. IDENTIFICATION
Monitor and transformer information is entered in the Identification tab (see Figure
5). Correctly setting the Calisto date and time and the transformer information will
simplify the interpretation of the measurement results. It will also help keep the mea-
surement results organized within the Calisto Manager database. The Calisto date and
time can be synchronized with SNTP by changing the Source.

Figure 5: Identification tab of the Settings window

PAGE 5
3.2. COMMUNICATION
Calisto monitors offer native support of three communication protocols: Morgan
Schaffer Systems Protocol (MSSP), Modbus and DNP3 level 2. The IEC 61850 protocol
is also supported using an optional hardware kit. The Serial and Ethernet tabs are
used to select the protocol and configure the address and network settings appropri-
ate to each protocol (see Figure 6 and Figure 7). The communication ports of the
Calisto monitors can be accessed and set to different baud rates independently of
each other.

The preferred method of adjusting the communication settings is through a local

connection between a laptop PC and the Calisto USB port (see Section 2.0).

For Calisto 5/Calisto 9 monitors only, the Web Server feature is used to access an
interface through a web browser. By default, the Web Server feature is disabled. It may
be enabled either as Read Only or Read and Write to edit the settings. To launch the
Calisto Web Server, click on the Open Web Browser button or type in the IP address
of the monitor in your web browser.

Figure 6: Serial tab of the Settings window

3.2.1. RS-485 COMMUNICATION

To communicate with other devices on an RS-485 network, each monitor must be
assigned an RS-485 ID that is specific to that network. The range for Calisto/Calisto
2 monitors is 1 to 99. The range for Calisto 5/Calisto 9 monitors is 1 to 247. In
an RS-485 network consisting of multiple Calisto monitors, every monitor is then
available for connection. Protocols supported on the RS-485 port are MSSP (Morgan
Schaffer Systems Protocol), Modbus and DNP3. The RS-485 ID is used as the monitor
ID for all protocols.

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Before transmitting a response on RS-485, Calisto calculates a backoff delay. When
this delay expires, Calisto checks if the communication bus was free during this delay.
If it’s the case, Calisto transmits, then checks if collisions occurred because other
devices began to transmit. If collisions occurred or the communication bus wasn’t free
during the backoff delay, Calisto calculates a new backoff delay and this process is
done again, as long as Calisto isn’t able to transmit.

The backoff delay is calculated using this formula:

Backoff delay = Backoff fixed delay + random(Backoff maximum random delay)

3.2.2. ETHERNET COMMUNICATION

Each Calisto monitor has an Ethernet port, which requires a specific IP address, subnet
mask and gateway. Note that the IP address is normally specific to the monitor and
that the subnet mask is normally common to a group of Calisto monitors. The subnet
mask defines your local network boundaries. To obtain an appropriate IP Address and
Subnet Mask for your monitor, contact your network administrator. Protocols sup-
ported on the Ethernet port are MSSP (Morgan Schaffer Systems Protocol), Modbus and
DNP3. For each protocol, only one TCP connection is accepted at a time. Each connec-
tion has to be maintained by sending a message to Calisto within the specified TCP
Connection Timeout value.

Figure 7: Ethernet tab of the Settings window

PAGE 7
3.2.3. DNP3 PROTOCOL
Under the Calisto menu of the main screen, the DNP3 Configuration is used to con-
figure DNP3 for RS-485 or TCP communication (see Figure 8 and Figure 9).

Figure 8: General tab of the DNP3 Configuration for RS-485 window

Figure 9: Binary Inputs tab of the DNP3 Configuration for RS-485 window

To obtain the device profile or for any other questions concerning the DNP3 protocol,
please contact Morgan Schaffer at:

E: [email protected]
T: +1.514.739.1967

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3.2.4. MODBUS PROTOCOL
The Modbus protocol can be activated on the Calisto RS-485 communication port.
Both RTU and ASCII transmission modes are supported. The following serial settings
must be used by the Modbus master:

• Data bits: 8 (RTU), 7 (ASCII)

• Parity: None
• Stop bit: 1

By default, the Modbus TCP protocol can be accessed through port 502. The TCP con-
nection is automatically closed by Calisto if no query is issued by the master within
the specified Modbus TCP Connection Timeout period.

To obtain the device profile or for any other questions concerning the Modbus proto-
col, please contact Morgan Schaffer at:

E: [email protected]
T: +1.514.739.1967

3.2.5. IEC 61850 PROTOCOL

If the Calisto monitor has the optional IEC 61850 Ethernet communication module
installed, use the software supplied with the module to change the IP address, sub-
net mask and gateway of the IEC 61850 module. Note that the IP address is normally
specific to the monitor and that the subnet mask is normally common to a group of
Calisto monitors. The subnet mask defines your local network boundaries.

To obtain an appropriate IP Address and Subnet Mask for your monitor, contact your net-
work administrator.

To obtain the device profile and the ICD file or for any other questions concerning the
IEC 61850 protocol, please contact Morgan Schaffer at:

E: [email protected]
T: +1.514.739.1967

PAGE 9
3.3. FLUID TYPE
The Fluid Type tab of the Settings window is used to configure the monitor to the
fluid type of the transformer being monitored (see Figure 10).

Figure 10: Fluid Type tab of the Settings window

It is important to set the fluid type correctly to allow comparison of your Calisto
dissolved gas and moisture readings with DGA laboratory results. For this purpose,
Ostwald and moisture coefficients are programmed within the Calisto for many com-
mon fluid types. The fluid types available in Calisto Manager include: Exxon Mobil
Voltesso 35™ and Voltesso N36™, Technol US4000™, Nytro™, Midel 7131™, Silicone,
Envirotemp® FR3™, Petro-Canada Luminol TRI™, Luminol TR™ and Luminol BI™ and NK
Oil Purifier Manufacture Co.Ltd K145X™.

NOTICE
Selecting the wrong fluid type or solubility coefficients may
lead to inaccurate dissolved gas and moisture readings.

If your transformer fluid type is not on the list, you may choose the fluid type that
most closely resembles your oil. Alternatively, you may select Mineral Oil (ASTM3612)
as the fluid type and the Ostwald coefficients published in ASTM 3612 will be used.
If the Ostwald and/or moisture coefficients for the transformer oil are known, these
may be entered by selecting Custom as the fluid type. Please contact Morgan Schaffer
if you require assistance selecting the appropriate fluid type.

PAGE 10
3.4. CALIBRATION GAS (CALISTO 5/CALISTO 9 ONLY)
The Calibration Gas tab of the Settings window is used to enter the gas concentra-
tions on the specific bottle of calibration gas installed on a Calisto 5/Calisto 9 monitor
(see Figure 11). Because the gas concentrations can vary slightly from one manufac-
turing lot of calibration gas to another, it is important to update the values each time
a new calibration gas bottle is installed.

Figure 11: Calibration Gas tab of the Settings window

3.5. I/OS
From the Settings window, the I/Os tab is used to configure the 4-20mA analog
inputs and outputs to represent the desired gas, moisture or temperature readings
(see Figure 12).

Calisto monitors report three types of moisture in oil readings: water content (WC),
relative saturation at 25°C (RS@25°C) and relative saturation at a transformer oil tem-
perature (RS@T). To facilitate accurate RS@T measurements, the Morgan Schaffer
Precision Oil Temperature Probe is available as an optional accessory to collect oil
temperature data. Calisto/Calisto 2 can read and report one external temperature sen-
sor (T1) using the 4-20mA inputs, while Calisto 5/Calisto 9 can read and report up to
three (T1, T2 and T3).

PAGE 11
Calisto 5/Calisto 9 additionally reports total dissolved gas (TDG), total dissolved com-
bustible gas (TDCG) and total headspace combustible gas (THCG) readings.

Figure 12: Analog I/Os tab of the Settings window

The scale of each output can be adjusted by typing in the minimum and maximum
readings to be represented by the 4-20mA output range. For Calisto 5/Calisto 9 moni-
tors only, the mode for the 4-20mA outputs can be set to either Standard or Enhanced.
In Standard mode, the output current will always be in the range of 4-20mA accord-
ing to the user-configured scale. If Enhanced mode is selected, the output current can
be below 4mA or above 20mA to convey additional information about the reading,
including INIT, <LDL or >TOR. See Section 4.2 for more information.

For proper readings, the 4-20mA input settings must be configured to respect the
linear range of the sensor. For example, when the Calisto Precision Oil Temperature
Probe is used to read transformer oil temperature, enter <-50> in the 4mA (ºC) field
and <125> in the 20mA (ºC) field.

Calisto monitors can also read transformer load in units of kVA, MVA, A or % of trans-
former nameplate.

For Calisto models C500, C900, C900S, C501, C901 and C901S, one of the 4-20 mA
inputs is reserved for reading the pressure of the carrier gas cylinder.

PAGE 12
3.6. ALARM LIMITS
Perhaps the most important settings for the Calisto monitor are the limits for level
alarms and trend alarms for dissolved gases, moisture and temperature readings (if
connected). The limits can be modified using the Alarm Limits tab of the Settings
window (see Figure 13).

Figure 13: Alarm Limits tab of the Settings window

Alarm limits for levels and trends should be set based on the actual concentrations
of dissolved gases and moisture in the transformer, in accordance with the client’s
policies. To establish the best limits for level alarms and trend alarms, the following
guidelines are recommended:

• Work with the transformer manufacturer.

• Consult an industry expert.
• Carry out a statistical analysis of gas levels on a population of similar trans-
formers being used in similar loading, environment, etc.

The factory default alarm limits are shown in the table that follows. The gas Level 1
and Level 2 values are, respectively, 2x and 4x the lower typical range figures pro-
vided in IEC 60599. The trend limits in ppm/week are 20% of the Level 1 levels for
gases and 40% of the Level 1 levels for moisture. Adjust the alarm limits to suit the
transformer being monitored.

PAGE 13
 FACTORY DEFAULT ALARM LIMITS

READING LEVEL 1 (ppm) LEVEL 2 (ppm) TREND (ppm/week)

H2 120 240 24

CO 1080 2160 216

CH4 80 160 16
C2H2 6 12 1.2

C2H4 120 240 24

C2H6 100 200 20

CO2 10200 20400 2040

O2 TOR TOR TOR (top of range)

N2 TOR TOR TOR

SF6 TOR TOR TOR

WC 30 60 12

RS@25C (%) 20 40 8

Within the Calisto monitor, trend values are calculated from the readings in the moni-
tor data bank by linear regression across the most recent trend period (day, week or
month). A trend of INIT is reported if fewer than 8 validated readings are available in
the trend period. The trend calculation accommodates missed readings, as may occur
if the monitor is turned off during part of the trend period. It is the client’s responsibil-
ity to set trend periods and the trend limits to suit the transformer and the installation.
Note that short trend periods and low trend limits may increase the likelihood of false
trend alarms.

Trend alarms can be inhibited using the Inhibit Trend Alarms feature. When the
State of this feature is set to Enabled, all trend alarms will be inhibited for the
selected Period from 1 to 31 days, or until the State is set to Disabled. If the Period
is changed while the State is Enabled, the new Period will apply starting from the
time of the change.

PAGE 14
3.7. RELAYS
Calisto monitors has multiple N.O./N.C. dry-contact relays. Flexible relay configura-
tion options are provided on the Relays tab of the Settings window (see Figure 14).

Figure 14: Relays tab of the Settings window

Each relay has two response modes: Is Energized and Blinks. The Is Energized response
mode is usually used, whereas Blinks can be useful to verify if relay connections are
wired correctly. Each relay response can be inverted if the logic parameter is changed
from the default When to When not. The condition to which the relay responds can
be selected from a drop-down list, which includes alarms, errors and combinations of
alarms and errors.

Two different "fail-safe" relay configurations may be of particular interest:

• Any relay can be configured to be “energized:when:always”. The relay then

serves as an indicator that the Calisto has lost power or stopped running.
• Any relay can be configured to indicate loss of power OR a relay condition by
selecting the “energized:when not:condition”.

NOTICE
Since the relays are controlled by the monitor firmware,
fail-safe configurations will generate client alarms when the
monitor reboots or enters the cold start up cycle.

PAGE 15
3.8. CYCLE (CALISTO 5/CALISTO 9 ONLY)
The Cycle tab of the Settings window is used to configure the measurement cycles
of a Calisto 5/Calisto 9 monitor (see Figure 15).

Figure 15: Cycle tab of the Settings window

By default, the standard measurement cycle for Calisto 5/Calisto 9 monitors is 3 hours
on C500 and C900 models or 240 minutes on C501 and C901 models. In the cycle,
the monitor conducts three separate measurements on low, medium and then high
concentration ranges. At the end of the cycle, the results are optimally combined to
report the most accurate concentration for each dissolved gas.

Alternatively, the Standard Cycle Time may be configured to 2 hours or 1 hour on

C500 and C900 models and 160 minutes or 80 minutes on C501 and C901 models,
spanning only two concentration ranges or one concentration range, respectively.
Choose the range in the Concentration Ranges section that best suits the gas levels
in the transformer. As a guide to defining these settings, the approximate span of
the low, medium and high concentration ranges are provided on the Status window
under the Concentration Ranges tab (see Section 4.6). It is important to correctly
set the fluid type before reviewing the concentration ranges, as these ranges depend
on the Ostwald coefficients of the oil.

In addition to the standard cycle, a conditional cycle can be configured. The conditional
cycle allows the Calisto 5/Calisto 9 to increase the frequency of reported readings in
the event of a gas alarm condition. The concentration ranges used in the conditional
cycle will be those configured for the Standard Cycle Time (see Section 3.8).

PAGE 16
The calibration frequency can be independently configured to 24 hours or 48 hours
for the standard cycle and the conditional cycle.

When Carrier Gas Saving mode is OFF, the helium carrier gas consumption will be
higher. Please call Morgan Schaffer before changing this setting.

3.9. INSTRUMENT
The Instrument tab of the Settings window is used to configure settings for the car-
rier gas and calibration gas cylinders (see Figure 16).

THIS PROCEDURE APPLIES FOR ALL MONITOR

First, select and enable the Intelligent Bubble Trap (IBT) system to provide two gas
purging. The IBT provides redundant protections against potential oil leaks from the
bubble trap vent, while still allowing full bubble trap performance during start-up and
installation.

THIS PROCEDURE APPLIES FOR CALISTO 5 / CALISTO 9 ONLY

The Low Pressure Error limit for both the carrier and calibration gases can be speci-
fied. Check the Enable Below checkbox to activate errors when the pressure of the
carrier gas and/or the calibration gas is below the pressure specified. Low pressure
error conditions can be assigned to relays. To estimate the remaining lifetime of the
carrier gas cylinder, enter the Volume of the carrier gas cylinder currently connected
to the monitor.

Figure 16: Instrument tab of the Settings window

PAGE 17
4.0 MONITOR STATUS
To view the status of a monitor, highlight it on the main window and under the Calisto
menu select Status. The tabs of the Status window are explained in the following
sections.

4.1. READINGS
The Readings tab of the Status window shows the current readings for dissolved
gases, moisture in oil and transformer oil temperatures (if connected) (see Figure 17).
Trends are also shown for dissolved gases and for the moisture values, which do not
require an external temperature reading.

Figure 17: Readings tab of the Status window

For Calisto 5/Calisto 9, calculated gas totals are also provided including: total dissolved
gas (TDG), total dissolved combustible gas (TDCG) and total headspace combustible
gas (THCG).

PAGE 18
4.2. I/OS
The I/Os tab of the Status window shows the current in mA being read or output by
the monitor on each of the 4-20mA analog inputs and outputs. It also shows the value
assigned to each I/O in the associated measurement units (see Figure 18).

Figure 18: I/Os tab of the Status window

In enhanced mode, the analog outputs of Calisto 5/Calisto 9 provide additional infor-
mation when the current is outside the 4-20mA range (see Section 3.5). The following
table explains the meaning of the output current signals when either in standard or
enhanced mode:

Output current Output current

Measurement assigned to this output is:
(Standard mode) (Enhanced mode)
Greater than the monitor Top of Range (>TOR) 20mA 24 ± 0.3mA
Within the monitor measurement range. The output
current will scale with the measurement over the range 4-20mA 4-20mA
configured by the client (see Section 3.5).
Less than monitor lower detection limit (<LDL) 4mA 2 ± 0.3mA

No reading possible at this time (INIT) 4mA 1 ± 0.3mA

The output is disabled, the monitor is OFF or there is a
0mA 0mA
broken connection.

PAGE 19
4.3. ALARMS
The Alarms tab of the Status window shows the state of all dissolved gas, dissolved
moisture and temperature alarms (see Figure 19).

Figure 19: Alarms tab of the Status window

4.4. OUTPUT RELAYS

The Relays tab of the Status window shows how each relay is currently configured
(see Figure 20). If a relay is currently energized, the icon next to the relay will be high-
lighted in red, resembling an illuminated LED.

Figure 20: Relays tab of the Status window

PAGE 20
4.5. ERRORS
The Errors tab of the Status window displays any self-test errors currently active on
the monitor (see Figure 21). Each error is identified by an error name. To assist with
troubleshooting, recommended client actions are provided when an error occurs. If
you are unable to correct the error condition by following the recommended actions,
please contact Morgan Schaffer at:

E: [email protected]
T: +1.514.739.1967

Figure 21: Errors tab of the Status window

PAGE 21
4.6. CONCENTRATION RANGES (CALISTO 5/CALISTO 9 ONLY)
The Concentration Ranges tab of the Status window shows the approximate span
of the low, medium and high concentration ranges for the selected fluid type (see
Figure 22). It is important to correctly set the fluid type before reviewing the concen-
tration ranges, as these ranges are dependent on the Ostwald coefficients of the oil.

The gas concentration ranges displayed in the Status window may be used as a guide
when selecting the concentration range for the Standard Cycle Time (see Section 3.8).

Figure 22: Concentration Ranges tab of the Status window

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4.7. INSTRUMENT
The Instrument tab of the Status window displays information which is important
to the ongoing operation of the Calisto 5/Calisto 9 monitor (see Figure 23).

Figure 23: Instrument tab of the Status window

The baseline signal of the gas chromatography detector is provided to help ensure the
system is operating within the normal range.

The Pressure of the carrier gas and calibration gas cylinders is provided. After the
Calisto 5/Calisto 9 monitor has been operating regularly for 6-8 weeks, estimates are
provided for the remaining lifetime of the gas cylinders based on the measured gas
consumption rates. If available, the Pressure Drop for both gases is also given for the
last hour and the last 12 hours.

PAGE 23
5.0 HISTORY
Under the Calisto menu of the main screen, the History menu item is used to down-
load and view files with historical data from the selected monitor.

The file downloaded from the Event Log option will be loaded and displayed in the
Event Log window. The event log file may be saved by clicking the Save Event Log
As button.

The files downloaded from the Data Bank Download option are in one of the Morgan
Schaffer formats BNKX or BNK (format generated by Calisto Access, read-only in Calisto
Manager).

NOTICE
If the data bank is being used by someone else via another
connection port, you will not be able to download it. Also, if
connection is lost in the middle of a download, the data bank
will remain locked for five minutes.

The date range can be set to download only a portion of the data bank. When the
Start Download button is pressed, the progress of the download will be shown,
including the estimated time until completion (see Figure 24). The download may be
interrupted at any time by clicking the Cancel button. Only the data downloaded
prior to cancelling the download will be saved to the chosen file.

Figure 24: Data Bank Download window

PAGE 24
Once the download is completed, the file may be opened right away. The data will be
loaded and displayed in the Data Bank window (see Figure 25). Data bank files may
be viewed as graphs on the Graphic tab or as a table on the Data tab.

Figure 25: Graphic tab of the Data Bank window

Normal Over Level 1 Over Level 2

Each graph may be displayed in more detail by adding the alarm limit values (Level
1 and Level 2), by adding trend information (Add Trend) and by zooming in (Zoom
In) or out (Zoom out) on the graph. To add a trend, click on the Add Trend button
and then select a range of data using the left hand button on your mouse. Move the
cursor onto the trend line for the trend value.

The three icons in the toolbar of the Data Bank window provide more options:

• The Add Graphic button will add a graphic on the screen.

• The Set the number of columns changes the number of columns that are
displayed on the screen (choose from 1 to 3 columns).
• The Export to CSV button will export the data to either a tab delimited file
(.txt) or to a comma delimited file (.csv).
• The Print button will print a report of the data bank results. The graphs will be
printed as they are displayed on the screen.

PAGE 25
6.0 DIAGNOSTIC
Under the Calisto menu of the main window, selecting the Diagnostic option will
begin an automated download of numerous files from the monitor (see Figure 26).
This collection of files can be sent to Morgan Schaffer to help evaluate the perfor-
mance of the monitor.

Please note that the user mode must be in Advanced mode for the Diagnostic fea-
ture to be available (see Section 12.2).

Figure 26: Diagnostic window

7.0 TERMINAL
The Terminal window should only be used when required by Customer Support.

Please note that the user mode must be in Advanced mode for the Terminal feature
to be available (see section 12.2).

Figure 27: Terminal window

PAGE 26
8.0 BATCH FIRMWARE UPDATE
Under the Tools menu on the main window, Batch Firmware Update may be selected
to automaticaly update the firmware on multiple units. Click on Refresh to update all
versions in the list and click on Update to update all firmwares that requires an
update.

Figure 28: Batch Firmware Update window

9.0 COMMUNICATION STATISTIC

The Communication Statistics window is used to view DNP3 and Modbus commu-
nication statistics.

Please note that the user mode must be in Advanced mode for the Communication
Statistics feature to be available (see section 12.2).

Figure 29: Communication Statistics window

PAGE 27
10.0 RESET
The Reset window is used to reset the monitor.
Please note that the user mode must be in Advanced mode for the Reset feature to
be available (see section 11.2).

Figure 30: Reset window

11.0 MANAGE
Under the Manage menu on the main window, Events may be selected to view all
events that occurred in the time period specified, for all monitors in the database (see
Figure 31). Alarm events and error events will be listed at the time the event occurs.
The events can be filtered by a specific monitor or by typing in keywords. Click the
Refresh button to update the list of events.

Figure 31: Events window

PAGE 28
12.0 TOOLS

12.1. OPTIONS
Under the Tools menu on the main window, Options may be selected to configure
preferences in Calisto Manager (see Figure 32). The General settings include lan-
guage, type of database selection and report printing options. This last option allow
to personalized report by including a header image of your choice by browsing in your
folders and a footer text can be added by typing in the text box.

These settings are saved in the PC Windows registry for the current user. If multiple
users share the same PC, verify that the correct path (%public%\Documents\Morgan
Schaffer\Calisto Manager) is selected for the Database Type > Default Local File. Click
on the three dots to verify the path.

Calisto Manager offers the option to send messages such as notifications of errors or
alarm conditions on a Calisto monitor. The messages can either be sent to a client URL
address or to an e-mail address.

Figure 32: General tab of the Option window

PAGE 29
12.1.1. HTTP OPTION
When messages are sent to a client URL address with the HTTP option, client-side
scripts may be used to convert the messages into SMS notifications or to populate a
client-side database.

To configure the HTTP request option, first set the proxy settings in the Proxy tab of the
Options window (see Figure 33). The proxy settings should be the same as those config-
ured in your web browser.

Figure 33: Proxy tab of the Option window

Check the Send Events by HTTP checkbox in the HTTP tab of the Options window
to enable the feature (see Figure 34). The URL can include up to 6 variables: $(msg),
$(msn), $(tid), $(var1), $(var2) and $(var3). Calisto Manager will replace each variable
with the user-configured text before calling the URL.

With the settings in Figure 34, the following web page will be called when click-
ing on the Test button:http://myserver.com/log.php?msg=HTTP%20test%20
message&msn=Calisto%20Manager&v1=text&v2=90608629

PAGE 30
 Figure 34: HTTP tab of the Option window

12.1.2. EMAIL OPTION

Notifications of errors or alarm conditions may also be sent to an email address.
Check the Send Events by Email checkbox in the Email tab of the Options window to
enable the feature (see Figure 35). In the Address field, enter the e-mail address where
the messages will be sent. It is recommended to test the e-mail settings by clicking on
the Test button. Verify your e-mail inbox to see if the message has been correctly
received.

Figure 35: Email tab of the Option window

PAGE 31
12.2. ADVANCED MODE
Under the Tools menu on the main window, Advanced Mode may be selected to
change the user mode (see Figure 36). By default, the user mode is General, where
the following functions are disabled:

• Editing monitor settings

• Editing transformer descriptions
• Using the Terminal window
• Downloading diagnostic files
• Using the Batch Firmware Update
• Adding demo monitors to the list of monitors in the database
• Acknowledge events
• Reseting the monitor
• View communication statistics

To enable the restricted functions, enter Advanced mode by typing in the password
"accuracy" (case sensitive). To enter General mode, leave the password text box
empty and click OK.

Figure 36: Password window for entering Advanced Mode

PAGE 32
13.0 HELP
Under the Help menu on the main window, About Calisto Manager may be selected
to see the version of Calisto Manager, along with contact information for Morgan
Schaffer (see Figure 37).

Figure 37: About Calisto Manager window

14.0 ACRONYMS AND MEANINGS

ACRONYM MEANING ACRONYM MEANING
APL ADVANCED POWER LOST PSU POWER SUPPLY UNIT
CRC CYCLIC REDUNDANCY CHECK RS RELATIVE SATURATION
CSV COMMA-SEPARATED VALUES RTU REMOTE TERMINAL UNIT
DBH DIGITAL BOARD HUMIDITY SNTP SIMPLE NETWORK TIME PROTOCOL
DGA DISSOLVED GAS ANALYSIS SQL STRUCTURED QUERY LANGUAGE
DNS DOMAIN NAME SYSTEM SRAM STATIC RANDOM-ACCESS MEMORY
EMG EXPONENTIALLY MODIFIED GAUSSIAN TCP TRANSMISSION CONTROL PROTOCOL
GC GAS CHROMATOGRAPHY TDCG TOTAL DISSOLVED COMBUSTIBLE GAS
GPS GLOBAL POSITIONING SYSTEM TDG TOTAL DISSOLVED GAS
HTTP HYPERTEXT TRANSFER PROTOCOL THCG TOTAL HEADSPACE COMBUSTIBLE GAS
I/O INPUT/OUTPUT TOR TOP OF RANGE
IP INTERNET PROTOCOL UDP USER DATAGRAM PROTOCOL
LDL LOWER DETECTION LIMIT URL UNIFORM RESOURCE LOCATOR
LEL LOWER EXPLOSIVE LIMIT WC WATER CONTENT

PAGE 33
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Copyright 2022 Morgan Schaffer Ltd. All rights reserved. The Morgan Schaffer Doble logo is a trademark of Morgan Schaffer Ltd. PAGE 34