Equipment Naming and Tagging Procedure
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zalabiEquipment Naming and Tagging Procedure
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zalabiDangote Sugar Refinery
Numan Sugar Factory
KEPM Projects Factory Experts
Equipment Naming & Tagging Procedure
Introduction
Identified this Procedure to The existing
naming & tagging
establish an equipment risk
lack
register for the Numan Sugar standardization
Factory and coherence
Hindering effective
risk assessment &
management
Objective
1. Rectify Inconsistencies
2. Enhance Asset Visibility
3. Streamline Maintenance Processes
✓ Address existing
naming and tagging
inconsistencies.
✓ Ensure uniformity in ✓ Clear identification
✓ Standardized tags lead
equipment improves asset tracking.
to efficient repairs.
identification. ✓ Streamline maintenance
✓ Minimize confusion
and reduce downtime.
during maintenance
tasks.
Objective
4. Proactive Risk Management
✓ Precise identification aids risk assessment.
✓ Lay the foundation for safety and reliability.
Equipment Inventory
1. Comprehensive Inventory Compilation
✓ Every piece of equipment is meticulously documented.
✓ Ensures a robust foundation for equipment management.
Equipment Inventory
2. Sugar Factory Station Primary Function & Location
Station /Function Designation Code Sequence No.
Cane Handling & Preparation CH 11
Juice Extraction JE 12
Juice Clarification JC 22
Evaporation EV 23
Crystallization CR 24
Centrifugation CE 25
Drying DR 26
✓ Equipment categorized based on
function and physical location
✓ Enhances efficient workflow and task allocation.
Equipment Inventory
2. Sugar Factory Station Primary Function & Location
Station /Function Designation Code Sequence No.
Bagging and storing BS 27
Molasses Handling MH 28
Refinery RF 29
Steam Generation SG 31
Power Generation PG 32
Water Treatment WT 41
✓ Equipment categorized based on
Water Cooling WC 42
function and physical location
✓ Enhances efficient workflow and
task allocation.
Equipment Inventory
2. Sugar Factory Station Primary Function & Location
Station /Function Designation Code Sequence No.
Effluent Treatment ET 43
Compressed Air CA 51
Workshop WS 61
Laboratory LB 71
✓ Equipment categorized based on
function and physical location
✓ Enhances efficient workflow and
task allocation.
Equipment Inventory
2. Sugar Factory Equipment Designation
Designator Equipment
A Alternator
B Blower/Fan/Compressor/Turbine
C Column/Crane/Hoist/Lift/Jack/Magnet/Lift Screw/Forklift
D Dryer/Cooler/Chiller/Dust Collector/Water Separation Plant
E Evaporator/Condenser/Pan
F Filter/Centrifugal/Mixer/Stirrer/Agitator/Screen/Separator
/ Clarifier /Chimney/Precipitator /Diffuser/Grate
H Heater/Crystallizer/Re-melter/Exchanger/Distributor/Boiler/Humidifier
Equipment Inventory
2. Sugar Factory Equipment Designation
Designator Equipment
H Air Handling Unit/Air Conditioner/Heat Exchanger
I Instrument/Instrumentations/Temperature Reducer /Injector
K Kinfe/Leveler/Shredder/Lathe/Kicker/Mill
L Lubrication unit/Hydraulic unit
M Motor
P Pump
Q Gearbox
S Safety Equipment/Hydrants/Extinguisher/Silencer
Equipment Inventory
2. Sugar Factory Equipment Designation
Designator Equipment
Tank/Hopper/Bin/Vessel/Silo/Pond/Whirlpool/Sump/Pit/Receiver/
T
Deaerator/ Seed Receiver
V Valve
W Scale/Balance/Sampling Equipment/Measuring Equipment
X Belt Conveyor/Screw/Scroll/Bucket Elevator/Feeder/Unloader/Plough
Y Packing Equipment
Z Tool/Specialize Equipment/Cleaning Equipment
Equipment Naming and Tagging
Equipment
Sequence
Station Nmber
Sequence
Equipment Number
Desgination
Station
Function
Factory Desgination
Abbreviation
Equipment Naming and Tagging
DSRN-CH-P11001A
Factory Abbreviation
Dangote Sugar
Refinery Numan Equipment Sequence Number
(DSRN) (001A)
Station/Function Desgination
Can e Handling Station/ Location sequence Number
(CH) Can e Handling
(11)
Equipment Designation
Pump
(P)
Equipment Naming and Tagging Examples
Power Turbine #A Hot Water pump Cane knife #1
DSRN-PG-B32001A DSRN-RF-P29001 DSRN-CH-K11001
Thank you for your attention.
