Digital Transformation

Assets – People – Technology

 About us . . .
SSM’s own IP

23+
Years of Experience
AI Partner

500+ Distributors
Satisfied Customers

250+ System Integrator

Employees

50+ Distributors
Turnkey Projects

10+ Distributors
Countries
 Our Integrated Solutions

Industrial Automation Operations Management Software

Turnkey Automation Projects including PLC, Solutions for operations, maintenance, safety and
SCADA, Instrumentation. management. Connecting shop floor to enterprise
Micro PLC to High Availability Architecture level. SCADA, MES, Batching, Historian, UoC
meeting Global Compliances.

System Integration IT Infrastructure

Complete integration from L0 to L4. including High Availability, fault tolerant, secure IT Hardware
control system, communication protocols, & Networking solutions.
IT/OT systems Cyber Security Audits & Compliances
 Our Industry Solutions

Pharmaceutical &
Metal Industries Oil & Gas Chemicals CPG & FMCG Lifesciences

• Control System. • Alarm Information • Green Field Plant • Manufacturing • Enhanced data flow
• Standalone & & Management Control System. Execution System. • Streamlined operations
Distributed SCADA System. • Control System • Customized • Improved production
systems • RFID based Digital Upgrades. Quality monitoring monitoring and control
• Data Historian & Logbook for • Manufacturing modules. • Advanced automation
Analytics Operations & Execution System. • Data Historian & capabilities
• Manufacturing Maintenance • Enterprise-wide Analytics • Real-time decision
Execution System • Unified Operations Command & • Energy Monitoring making
• Energy Monitoring centre. Control Centre. System • Enhanced product
System. • Control System • Data Historian & • RFID based Digital traceability
• Standalone & Analytics Logbook for • Accurate data about
Distributed SCADA • Energy Monitoring Operations & manufactured products.
systems System Maintenance • Compliance with FDA 21
• Data Historian & • RFID based Digital CFR Part 11
Analytics Logbook for • Compliance with Annex
• Energy Monitoring Operations & 11 EU GMP guidelines
System Maintenance • Compliance with GAMP-5
 Our Valued Customers

Chemical &
FMCG Life Science Oil and Gas Infrastructure Power & Steel DCS OEMs
Fertilizers
Overview of Pharmaceutical Industry
Challenges- Visible or Beyond Visual
 Roadmap to Digital Transformation

Industry 5.0
• Perceptive AI
• Digital Enterprise
AI + People + Plant

Digital Twin
• Machine Digital Twin
Digital Cockpit • Process Digital Twin
• Process,
• Visualization and performance and
Dashboards quality Prediction
Data Lake • Decision Support in and Optimization
Realtime
• Co-relation and
contextualization
of data
Data Infrastructure
• Automation
• Manual
• Video / Images
• Financial Data
Digital Maturity
Our Solutions
 AVEVA MES Manufacturing Execution System capabilities

Enables fast and flexible capacity planning,

production scheduling, and MRP connected to
your existing ERP system.
Digitize, standardize and automate standard
WO Management
operating procedures, work processes and Orchestrate work order and job execution with
data collection tasks for both routine and guidance and enforcement of product and
escalation activities Production process specifications, and flexibility to adopt
Workflow change or respond to unplanned events

Performance
Keep track of the product genealogy and
flow of materials transformed into end Visibility to production performance KPI’s, as well as
products to ensure consumer safety and reports, diagnostics and root-cause analysis of
regulatory compliance performance and resource utilization issues

Traceability
Quality
Ensure quality control and quick responses to detected
Manage plant inventory with visibility of quantities issues via a comprehensive set of functionality that
and qualities in each plant location and enforce helps define, standardize and manage in-line quality
movements and consumption of materials as
Inventory
procedures
specified in product bill-of-materials and recipes

AVEVA MES
 Technology Layers

Enterprise Systems Layer

Level 4
Master Inventory Production Quality
data data data data

AVEVA Manufacturing Execution System

Inventory Production Quality Traceability Performance
Level 3

Received, WIP, Order Execution BOM/Recipe Materials, WIP OEE & Utilization
Produced/Shipped & Agility/Flexibility Sample plan / SPC Tracking & Tracing Throughput

Physical Manufacturing Operations and Automation Layer

Level 1 & 2

Résultat de recherche d'images pour "Pallet of jars"

Receive -> Prepare → Make → Pack → Store / Ship

AVEVA MES
 Inventory Management

Focus: Impact:

Coordination across multiple stages of “MES has accurate cost calculations of produced goods.”
inventory to determine how much and
tracking movement between “from” and “to” Source: Medium Enterprise Food Company (TechValidate)
locations. Reduces risks and costs of quality
and regulatory compliance by enforcing
consumption of specified materials and Key Capabilities
validating shelf live information.
• Track and manage inventory at storage locations or in production and achieve inventory visibility
for raw material, WIP, semi finished and end products in each location in real time.

• Define a hierarchy of Storage/Stock locations - fixed or moveable - to track materials

• Assign configurable “Grades” and “States” to all materials and calculate and enforce expiry dates

• Capture complete genealogy trail of all WIP and inventory activities

• Collect all inventory receiving, movement, consumption, production and shipping events and
related data for full traceability and drill down reporting into the product genealogy

• Provide accurate inventory information to external systems (e.g. ERP ) for reconciliation.

AVEVA MES
 Production Management

Focus: Impact:

Orchestration of planned orders and flexible

management of work order and job 20% 30% 15%
execution with real-time visibility to Increase in Increase in Manufacturing
production and inventory activities and Productivity Quality Cost Reduction
status, as well as flexibility to respond to
unplanned events

Key Capabilities
• Orchestration of planned orders and flexible management of work order and job execution with
real-time visibility to production and inventory activities and status

• Enforcement of business rules and product specification (Production BOM) through standard
operating procedures and by integration with identification technologies such as RFID, Barcode
scanning etc.

• Manage specification parameters to set up production equipment manually or by parameter

value download to control systems

• Comprehensive electronic manufacturing execution and product genealogy record which allows
for production performance monitoring and analyses, and compliance reporting.

AVEVA MES
 Work Order Management

Focus: Impact:

Planning and Scheduling of planned orders The automatic propagation of the work orders from SAP has been a great improvement
and dispatching process operations and because we don’t have to maintain BOMs anymore. Therefore we have reduced time
work tasks to production equipment or work configuring work orders and we always have the same data as SAP in real-time.
cells with real-time visibility to production
resources and inventory status Source: Global 500 Food Company

Key Capabilities
• Import work orders from an External Application (e.g. ERP) or create work orders manually
Attach Routing Instructions, BOMs, Setpoints, SOPs, and Data Collection requirements to a Work Order (optional: attach
quality sample plan execution and overall equipment effectiveness tracking)

• Sequence Work Orders manually or optimize plant schedules for plant throughput and on time
delivery with Advanced Planning and Scheduling (APS) capabilities integration

• Capture all Work Order and Job Execution Events (e.g. Status Change, Consumption, Production) at
each Operation on a Process Route

• Report production and consumption etc. to external applications (e.g. ERP) when a work order is
finished, at the end of a shift or at any time.

AVEVA MES
 Workflow Management

Focus: Impact:

Digitize, standardize and automate standard Perhaps the key business metric is the time saved as a result of going
operating procedures, work processes and paperless, which is especially important in a regulated industry.
data collection tasks for both routine and
escalation activities Ken Kovacs, Quality Business Systems Manager Fujirebio Diagnostics, Inc

Key Capabilities
• Eliminate paperwork and mitigate error by managing human work processes, data collection
procedures and collaboration with advanced digital workflow management capabilities

• Connect and engage workers with easy and secure access to work task information anytime and
anywhere on mobile devices, or by using a browser on their workstations.

• Drive higher levels of productivity, safety and compliance through digital transformation of
industrial work processes and standard operating procedures.

• Enforce the manufacturing process and the execution business rules through validation of
operational activities as described in the MES process model.

• Libraries of preconfigured ready to use standard MES activity workflows and user interface forms
are provided as reusable content which can be adopted and enhanced to meet your needs

AVEVA MES
 (In Line) Quality Operations Management

Focus: Impact:

Ensure quality goals and objectives via a Up to 25% decrease in product give away
comprehensive set of functionality that
Large Food Manufacturer
helps define, standardize and manage
quality procedures, including what to
sample, how to sample, when and how often
to sample, which sampling plans to use –
while accounting to variations in equipment.
Key Capabilities
• Dynamically generates and executes an individual quality sample plan for the specified product, process
operation and equipment assigned when starting an work order

• Automatically samples product and process quality data through integration with production equipment
and instrumentation.

• Enforces manual quality sampling procedures inline with work order execution and production progress.

• Applies statistical process control on sampled data with feedback and notifications of rule and limit
violations for fast corrective and preventive actions

• Visualizes Quality in SPC Charts with indications of non conformance or drift which enables shop floor
operators to keep quality under control.

AVEVA MES
 Traceability

“The most important impact of MES was traceability, visibility, compliance, and
Focus: Impact: data exchange between SAP.”

Source: Medium Enterprise Food Company

Correlate the production history with the
flow of inventory and WIP history across the
“Process Nexus II has helped to solve this problem by reducing the quality
storage and production locations to keep
traceability process time to only one minute. Without Process Nexus II, it would
track of product genealogy.
takes us more than four hours to complete one traceability report.”
Watcharapong Boonnam, quality assurance manager at F&N Diaries.

Key Capabilities
• Captures all Work Order Execution Events ( e.g. Status Change, Consumption, Production ) at
each Operation and location on a Process Route

• Tracks inventory at storage locations and in the production process for raw material, WIP, semi
finished and end products in each location in real time

• Provides an information model which allows to track where each material or item is and was in
the production process in minutes

• Out of the box interactive genealogy reporting.

AVEVA MES
 Performance Management

30% 20%
Increase in Increase in
Focus: Impact: Equipment Uptime OEE
Provides Real-Time Visibility to Production MES Performance coupled with New Belgium’s continuous improvement strategy,
Performance KPI’s (OEE) for machines and lines has increased our packaging line efficiency by 30%, saving us more than $400,000
as well as reports and root-cause analysis of line annually in previously planned labor expenditures.
performance and equipment utilization:
Joe Herrick, Packaging Systems Manager
• Equipment and Line Production results
• Utilization by Equipment/Unit/Entity
• Mean Time Between Failures, Mean Time to Repair Key Capabilities
• Monitor work order status and schedule adherence with visibility of current production results
vs. planned production rate and duration.

• Automatically determines the current line bottleneck by validating the line performance across
multiple line equipment's.

• Detect, Capture & View Utilization Events such as equipment downtime or short stoppages
impacting equipment performance.

• Provides automatic data collection through integration with control systems and
tools for effective manual data collection and data reconciliation by operators and supervisors.

AVEVA MES
 Our Solution X-Force Portfolio Module wise
Situational Awareness Solutions
Get more than Process data – Process Insight
• Alarm Information Management System.
• Alarm Rationalization
Plant Information Platform
• Operator Guidance, Root cause Analysis
Realtime/Transactional data repository defined on
Plant Model.
• Energy Management System.
• Equipment Information System (Calibration / CBM)
• Information Management Platform.

Digitalization of Work
Digitalize Plant operations
• E-Logbook, Digital Operator Rounds
• Documentation Node.
• Asset Management/Calibration.

SSM’s X-Force
 AVEVA PI System connects people to data with an
infrastructure approach

Operations data sources AVEVA PI System Data consumers

SCADA

DCS

PLC OPC
Visualize Report
Store Visualize
Controllers
Collect & & Deliver Analyze Notify
Databases Text files Enrich Share Integrate

Instruments Manual data

IIoT Gateways

Cloud systems

AVEVA PI
 Enrichment features turn data into decision-ready
information
Add structure and Automatically
meaningful context pinpoint important
to your operations events in your
data operations

Asset 97: Springfield Average uptime

Total energy usage

Asset 42: Springfield
Underperforming asset

Data Archive Asset Framework Asset Analytics Event Frames Notifications

Optimized storage Transform raw

& access to Send automatic
data into alerts to the right
massive volumes of actionable KPIs
operational data people with the right
using streaming information
calculations

AVEVA PI
 AVEVA PI Integrator for Business Analytics
Accelerate advanced analytics and business intelligence
Data Sources • Apache Kafka
IIoT & sensors AI/ML • Amazon Kinesis
platforms • Amazon Redshift
AVEVA PI Server
• Amazon S3
• Cognos
Edge data stores
• Google Cloud
Asset data and event frames Transmit Pub/Sub
3rd party • Google Cloud
Shape analytic tools Storage
Plant control systems • Google Big Query
Augment • Hadoop
• Hive
Cleanse • Microsoft SQL
Historian s
Enterprise • MS Azure
reporting • Oracle
AVEVA PI Integrator for Business Analytics • PowerBI
• SAP HANA
Remote assets
• Spotfire
• SAS
• Tableau

AVEVA PI
AVEVA UOC(Unified Operations Centre)

AVEVA UOC
 Scaling beyond traditional operations control

Enterprise visualization
• High-level perspective
• Consolidated content
• Enriched data in context
• Connected workforce enablement
• Operating environment for decisions

Engineering Financial & Other Data

Maintenance AI/ML 3D Models Weather
Information Business Systems

Facility 1 Facility 2 Wider information in context to operations

Operations Data
Control Facility 3 Facility 4 Management

Instrumented Non-Instrumented
Assets Assets

AVEVA UOC
 Types of enterprise visualization

Command Center Remote Operations Center Casual User

Large structured team Focused subject matter experts Individual contributor
Centralized operations facility or Experienced groups tasked with Executive and strategic analyst use
control tower with a comprehensive driving performance, coordinating case emphasizing independent
view of the supply chain from end-to- operations, or responding to issues interaction and analysis of operations
end that optimizes operational that are escalated by site-based activities, KPIs, and associated
activities on a macro-level regionally personnel or automated notification information for decision-support.
or globally. systems.

AVEVA UOC
 Composite information environment by user need

Engineering, 1D-2D-3D HMI/SCADA, Historians, Third-party Databases, Maintenance, EAM,

Financial, ERP
Schematics, Documents MES, Workflow, IIoT Weather, Market Data CMMS, Connected Worker

On-Premises or Cloud

AVEVA UOC
Use Cases
 Biogen
United States of America (USA)

Goals
• Deliver Aducanumab affordably to one million patients
• Reduce costs from $10,000 to $100-150 per gram
• Predict batch quality to make changes in real time

Challenges
• Ambitious cost reduction goal required new production processes
• Lacked visibility to correct issues in real time
• Must adhere to stringent regulatory requirements Industry: Pharmaceutical / Life Sciences

Solutions: AVEVA PI System

Results

• Implemented real-time review by exception “Our goal with [AVEVA] PI System is to turn it into a central point
of information driving some of our really key, data-rich
• Ability to adjust manufacturing processes in real time applications and work processes.”
• Reduced manufacturing costs and increased yield
Tim Alosi, Head of Global Data Analytics Team, Biogen
 A subsidiary of Roche, LIFE SCIENCES | USA

Genentech extends digitization of master batch records to

smaller, lab-scale bioreactors.

Challenge
• The Vacaville site sought to extend its proven digital capability for large-scale bioreactor batch management to the
manual, paper-based batch records of the smaller, lab-scale bioreactors (Seed Train and Small Volume Media Prep
Operations).

Solution
• Extend current AVEVA solution at the Vacaville site (AVEVA System Platform and AVEVA Batch Management).
• Add basic automation functionality including benchtop scale integration, system timers, MES integration, and equipment
and phase control (where no I/O is present).

Results
• Right first time: Automated calculations and controls for status checks and ranges
• Estimated savings of $172,400 per year (3832 hours time saved via elimination of ticket
processing and operational time)
• Simplification and streamlining of processes including automated data transfer, unit hygienic status tracking and
alarming, virtual implementation of timers, MES with BOM integration for consumption, recipe data available for
future analysis.
 Pfizer
United States
Delivering the COVID vaccine at lightspeed in nine months
Goals
• Compress vaccine time-to-market by a factor of 10, from nine years to nine months.
• Build on existing AVEVA PI System investment at 18 sites and launch of global historian
program across 29 sites.
• Centralization and standardization of the global historian program.

Challenges
• Constant acceleration of efforts for full data visibility across existing and new assets in COVID
program
• Regulatory compliance during unprecedented concurrent deployment of phase 2 and phase 3
trials
• Re-invention and innovation to meet deadlines in areas of equipment, delivery and processes
• Ramp-up target dose production in 9 months from 100 million in Q3 2020 to 2.5 billion in 2021

Industry: Life Sciences

Results
• Delivered 3.2 billion doses by the end of 2021, exceeding dose production target
• Supported technical transfer, access and sharing of data, and collaboration across teams Solution: AVEVA PI System
at four sites including external partners such as BioNTech
• Three critical projects were enabled by PI System data:
• Freezer farm analytics hub for cold chain monitoring “We were convinced from the beginning that science will win.”
• mRNA concentration prediction for ensuring batch quality using AI/machine Pfizer team:
learning Marylène (Mieke) De Winter, Director, Global Automation
• Real-time scheduling for capacity modeling and de-bottlenecking for reduction of Sinéad McDonagh, Enterprise Historian Program Lead
lead times. Steven Privett, Senior Manager, PGS GT&E - Global Engineering
 Takeda Manufacturing Singapore Pte Ltd
Global pharmaceutical company, innovating life-transforming treatments since 1781, Leading the way to net-zero

Customer challenges
Apps,
• Advance corporate goal of net-zero operations by 2035 analytics,
• Improve operational resilience and business efficiency and services System Platform
• Optimize employee comfort, safety, and productivity

The solution
Takeda chose to partner with Schneider Electric because of our industry expertise
and broad EcoStruxure portfolio. They implemented BMS, power, and automation
solutions, and leading-edge industrial software from AVEVA.
Edge
control
Customer benefits
• First positive energy building in Takeda’s manufacturing network & Singapore’s
pharmaceutical industry, with an energy surplus of at least 15% generated from
renewables
• Safer, more comfortable environment for staff
• Green Mark Platinum Positive Energy certification from Singapore’s Building and
Construction Authority Connected
• A blueprint for future sites products

The results: life is on with…

an energy surplus of at least 15% and a healthier environment for staff
 SKAN
Switzerland

Edge Data Store enables Industry 4.0 for SKAN Isolators

Goals
• Collect and analyze data from operational machines (i.e., isolators) at customers’ production
sites.
• Securely send data over network to SKAN’s and customers’ preferred data management
technologies.
• Provide customers with predictive maintenance and other data-driven decision-making
capabilities.
Challenges
• Pharmaceutical industry is very restrictive and regulated around the sharing of manufacturing
data.
• Developing predictive maintenance algorithms for custom machines requires access to large Industry: Pharmaceuticals and Life Sciences, Consumer
amounts of data.
Products
• Without a SKAN service, customers manage and analyze thousands of data points themselves.
Results Solution: Edge Data Store, AVEVA Data Hub
• Developed new product, SKAN sphere, that uses Edge Data Store as the data management “How can we collect and analyze data from operational
foundation feeding advanced edge analytics and edge visualizations of data from SKAN’s machines at our customers’ production sites? Edge Data
isolators. Store is the perfect solution because it works with and
• SKAN refines its algorithms using data forwarded to AVEVA Data Hub from Edge Data Store
without AVEVA PI System, with and without internet
embedded on SKAN’s isolators.
• Customers can have easy access to isolator data and analytics, contributing to maintenance access, and, in the end, we really want to bring new
activity transparency, more robust processes, deviation reductions, and non-quality cost value to the customer through data-driven decision-
reductions. making.”
• SKAN can have secure access to its customers’ isolator data, generating project improvements,
— Jérôme Blum, Digital Application Developer, SKAN AG
spare part performance transparency, and new revenue possibilities.
 PHARMACEUTICALS AND LIFE SCIENCES | SINGAPORE AND NETHERLANDS

BiosanaPharma requires a reliable cloud-based data platform for continuous

manufacturing

Challenges:
• Massive amount of process parameters and attributes at different scales and sites.
• Data stored across several different databases, devices, as well as in paper files.
• Real time scale-up performance monitoring, failure mode and excursion monitoring
needed.
• Connection needed to commercially available modelling packages.

Solutions:
• CONNECT data services, secure industrial data management solution, was
used to collect and aggregate data from various sources at the
development laboratory and the manufacturing site;
• Ensuring comparability, data integrity and contextualization. The future of biopharma is “lights out”
Results:
continuous end-to-end processing.
The cost of goods of antibodies will decrease
• Simple, secure data sharing allows the customer:
a factor 10 in the next decade by innovation,
• A single point-of-truth, offering easily searchable and contextualized real-time
and historical data.’
driven by pressure on originators and choice
of health authorities for biosimilars.
• Efficient real-time visualization and off-line analysis.
• Process parameters and quality attributes and excursions using SIMCA On- Maarten Pennings, CTO, BiosanaPharma
line MVDA models.
 Production Scheduling, Operations & Traceability
Objective
Trouw Nutrition has green field manufacturing facility at Hyderabad for manufacturing of cattle
feed. Process is designed to operation using order booking from M3 system which flows to MES.

▪ Controlling entire production based on ordering booking and delivery priorities.

▪ Raw Material and finished good tracking, generate genealogy.
▪ Single Vendor who can provide Electrical, Automation and MES Solution.
▪ High accuracy of batch mixing required.

Solution
▪ Aveva MES and System Platform for production planning and order execution.
▪ Schneider Electric PLC for process automation & control.
▪ MCC Panels with VFD control over Ethernet Communication.
▪ Integration with third party devices i.e., weigh scales, Auto packing machines etc.
▪ Integrations with M3 ERP.

Result
▪ Production tracking from order booking up to packing.
▪ Advance production planning and auto execution.
▪ Batch reporting and Equipment OEE calculations.
▪ Real time communication with ERP system for ordering receipt and material consumption.
▪ Raw Material Genealogy.
 Lessines, Belgium

Goals
• Increasing production capacity while significantly reducing
manufacturing throughput time was a top priority
for Baxter
• The new automation system needed to assist Baxter in achieving
U.S. Food and Drug Administration (FDA) 21 CFR Part 11
compliance regulations

Challenges
• Production management had to be centralized and include Industry: Life Sciences
reporting, analysis, traceability and performance monitoring to
adhere to FDA 21 CFR Part 11 regulations as well as European Products: InTouch HMI | System Platform | Batch
compliance standards Management | Historian
“To be successful, strategic projects require
Results excellent collaboration between the customer, the
software vendor and integrator. By establishing the
• The implementation of the new software system doubled the
manufacturing facility’s productivity automation framework, the software solutions
enabled our project teams to focus on productivity
• Baxter’s manufacturing processes are now fully traceable and
meet all FDA and European regulations targets.”
• Software system enabled the BiiON engineers to create roughly
35 reusable generic objects, which are stored in a central library
Serge Bassem, CEO, BiiON (Baxter System Integrator)
 Let’s Discuss to Achieve This!

This presentation may include information and statements that may be applicable to cases or for future applications based on our judgment and are subject to risks and uncertainties and would provide different outcomes. Any details or features
represented in this document creates a commitment by SSM Infotech Solutions Pvt. Ltd. for deliver any of product or solutions.

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