Density Transducer DIMF 2.

0 TVS
for continuous measurement of density and concentration of liquids

with HART Communication

Operating Instructions

Bopp & Reuther Messtechnik GmbH Änderungen der Abmessungen, Gewichte BA 06730-01-01 e
Am Neuen Rheinhafen 4 - 67346 Speyer und anderer technischer Daten vorbehalten.
Postfach 1709 - 67327 Speyer Rev. no. 01099-003
Phone +49(0)6232/657-0 Printed in the Federal Republic of Germany
Fax +49(0)6232/657-505
http://www.burmt.de
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info@burmt.de
TABLE OF CONTENTS
Foreword 4

1 Technical data 5
1.1 Density transducer type DIMF 2.0 5
1.2 Evaluation electronics of transmitter type TR 6
1.3 Required differential pressure 7

2 Intended use 8

3 Measuring principle 8

4 Installation examples 8
4.1 By-pass installation 8
4.1.1 Standard configuration 8
4.1.2 with sampling 9
4.1.3 with sampling and sight glass 9
4.1.4 with sampling and calibration or flushing connection 9
4.2 Installation into the product line 10
4.3 Examples for installation positions 10

5 Mounting 10
5.1 Density transducer 10
5.2 Piping 11
5.3 Process connections 11
5.4 Relationship between permissible ambient temperature and temperature of liquid 11

6 Electrical connection 12
6.1 Power supply voltage 12
6.2 Additional requirements in hazardous area for intrinsically safe operation 13

7 Commissioning 13

8 Factory setting 13

9 On-site adjustment 14

10 Configuration, operation 14

10.1 Operation via HART communication 14
10.1.1 Process variable 15
10.1.2 Diagnosis 15
10.1.3 Basic settings 16
10.1.4 Operating modes 16
10.1.5 Special settings 17
10.2 Operation with the keys (configuration via the control unit) 17
10.2.1 Display 17
10.2.2 Keys 18
10.2.3 Operating mode 18
10.2.4 Programming mode 18
10.2.5 Operating mode 19
We reserve all rights of ownership and exploitation in respect of these
documents, including industrial property rights. These documents may only 2
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
 10.2.6 Short description of the control unit 19
10.3 Channel overview / channel assignment 20

11 Equations 21

12 Maintenance 22

13 Error detection/troubleshooting 22
13.1 Errors/defects caused by the liquid 23
13.2 Errors/defects caused by the transmitter 24
13.2.1 Error code table 25
13.3 Errors/defects caused by the density transducer 25

14 Self-monitoring functions 26
14.1 Monitoring supply voltage 26
14.2 Error message 26

15 Service 26

16 Appendix 27
16.1 Wiring diagram 27
16.2 Application examples for safe areas 28
16.3 Application examples for hazardous areas 29
16.4 Example of configuration log 30
16.5 EC prototype test certificate 30

We reserve all rights of ownership and exploitation in respect of these

documents, including industrial property rights. These documents may only 3
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
Foreword

I. Transport, delievery, storage

Storage and transport:

Protect the devices against humidity, soiling, impact, and damage.

Inspection of the delivery:

Upon receipt, check the delivery for completeness. Compare the data of the device with the data on the
delivery note and in the order records.
Report any transport damage immediately after delivery. Damage reported later cannot be recognized.

II. Warranty

For the scope and period of warranty, please refer to the contractual terms of delievery. Claims under
warranty shall be conditional to expert installation and startup in compliance with the operating
instructions for the device.
The electronics contains electrostatically sensitive parts. Therefore, electrostatic discharges must be
avoided when the electronics housing is open.

III. General safety information

Read and observe these Operating Instructions thoroughly and keep them
available for reference.

Installation must be carried out by qualified personnel.

For the installation and operation of the device, the regulations of ElexV, the

! generally recognized rules of engineering practice and the Operating

Instructions must be observed.

We do not assume liability for the improper handling, use, installation,

operation, or maintenance of the device.

In the case of corrosive media, resistance of the oscillating tube must be

checked.

Damaged devices must be shut down.

We reserve all rights of ownership and exploitation in respect of these

documents, including industrial property rights. These documents may only 4
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
1 Technical data

1.1 Density transducer type DIMF 2.0

Density range 0 to 5000 kg/m³

Calibration range 400 to 2000 kg/m³ (Standard)

see Configuration Data Sheet supplied

Accuracy better than ±0.02 % (±0.2 kg/m³) (Standard)

(under reference condition)
see Configuration Data Sheet supplied

Repeatability better than ± 0.005 % (± 0.05 kg/m³)

Temperature range of liquid - 40°C to + 150°C (Standard)

see Configuration Data Sheet supplied

Temperature influence without approx. 2,8 kg/m³/°C

compensation

Temperature compensation via integral Pt1000

in acc. with DIN Class A
directly in the transmitter

Pressure influence less than 0.02 kg/m³/bar

Operating pressure 100 bar (Standard)

see Configuration Data Sheet supplied

Liquid pumpable liquids

see Configuration Data Sheet supplied

Material: wetted parts 1.4571 (Standard)

see Configuration Data Sheet supplied

Material: transmitter housing made of 1.4571

Smallest inside diameter ∅ 10 mm

Specialties Gasket-free construction

on request. Material certificates
in acc. with DIN ISO10204-3.1B;
see Configuration Data Sheet supplied

Weight approx. 4.2 kg

Process connections Swagelok fittings for

outer pipe diameter 12 mm (Standard)
see Configuration Data Sheet supplied

All percentages are referenced to a density of 1000 kg/m³.

For the exact specification of the device version, see the Configuration Data Sheet of the device
supplied.

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documents, including industrial property rights. These documents may only 5
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
1.2 Evaluation electronics of transmitter type TR

Functions Excites the oscillating element of the density transducer to

its natural frequency.
Equipped with a two-line display and four keys for displaying
data and configuring the on-site transmitter.
HART communication
When the process data are changed, the user can perform a
simple modification of the set parameters.
Display parameters Density, concentration, operating temperature, etc.
Programmable parameters Lower range and upper range value of the output signal
(smallest measuring span approx. 5 kg/m³)
Calibration constants, constants of liquid, reference
temperature, etc.
HART protocol Operation using a PC or laptop equipped with the
SensorPort 2 configuration software together with the HART
interface or operation using a HART hand-held terminal
2.3 HC-275 of Rosemount
Output signal 4-20 mA, linearized and temperature-corrected,
can be assigned to any display parameter
(e.g. operating density, reference density, concentration, °Brix,
°Plato or other magnitudes derived from density)
Power supply 24 V DC (min. 14 V DC / max. 30 V DC)
Connection 2-wire technique via screw terminals;
cable enters via cable gland with M 20 x 1.5
or ½“ NPT thread for pipe installation (conduit system)
Cable specification 2 wires, twisted and shielded
Ambient temperature -10°C to +58°C
- 40°C to +70°C on request
Storage temperature -40°C to +70°C
Safety classes Exi (standard version):
EEx ia IIC T4 ZELM 99 ATEX 0008 X
Device group II
Category 1/2 G
Measuring tube designed for Zone 0
Exi (Tantalum version):
EEx ia IIC T4 ZELM 99 ATEX 0008 X
Device group II
Category 2 G
Exd:
see individual approval
94/9/EG, FM, CSA in preparation
Degree of protection (housing) IP 65
Dimensions (housing) ø100 (D) x 155 (L) x 120 (H) mm
Material (housing) Cast aluminum
Weight 1.2 kg
Calibration and configuration According to customer data at
Bopp & Reuther Messtechnik GmbH factory

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documents, including industrial property rights. These documents may only 6
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
1.3 Required differential pressure

Density transducers of the DIMF series measure independently of flow rate and also at flow rate zero.
Their application is therefore normally problem-free. Care must, however, be taken to ensure that the
operating flow rate in the transducer
- updates the sample fast enough
- equalizes the temperature in the tranducer
- avoids air or gas bubbles or
deposits in the oscillating tube
- does not cause cavitation in the oscillating tube
- does not cause wear through abrasives
Recommended operating flow rate through the density transducer:
DIMF 2.0: approx. 2.0 l/m.

Pressure loss diagram

Pressure loss 10
∆P [bar]
(H2O; 20°C)

DIMF2.0
1

0.1

0.01

0.001 Flow rate [l/min]

0.1 1 10 100

0 1.5 6 50 l/min Permissible flow rates

DIMF2.0
2 l/min Recommended flow

l/min
0.1 1 10 100
m³/h
0.01 0.1 1 10

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documents, including industrial property rights. These documents may only 7
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
2 Intended use
The density transducer type DIMF allows the continuous measurement of the density of liquids and liquid
mixtures. The proven oscillating element principle ensures great accuracy in combination with
outstanding long-term stability. The easy-to-get-on-with-construction assures reliable operation, even
under tough process conditions.

3 Measuring principle
The real sensor of the density transducer is an oscillating element in the form of a tube bent into a tuning
fork. The liquid to be measured passes continuously through this element. Excited electromagnetically by
an excitation coil, it will oscillate at its natural frequency. Changes in the density of the liquid lead to
changes in the natural frequency. This change in frequency, sensed by a pick-up coil, represents the
measurement effect. An additional built-in resistance thermometer measures the process temperature,
which can also be used to equalize the temperature influence in the transducer.

Each density transducer is calibrated with different liquids of different densities. The transducer constants
for the calculation of the density from the frequency, the calibration temperature and the correction
coefficients for temperature influence are given under section 16.4 Example of configuration log.

4 Installation examples
In principle, the density transducer can be installed directly into the product line (for permissible flow
rates, see section 1.3). For higher flow rates or measurements at containers, installation in a by-pass is
recommended.

4.1 By-pass installation

4.1.1 Standard configuration

Part Qty.

Shut-off valve ø12 2

Straight tube fitting 2

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documents, including industrial property rights. These documents may only 8
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
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4.1.2 with sampling

Part Qty.

Shut-off valve ø12 3

Straight tube fitting ø12 2
T-type connector ø12 1
Screw cap ø12 1

4.1.3 with sampling and sight glass

Part Qty.

Sight glass R3/8“ 1

Shut-off valve ø12 3
Straight tube fitting ø12 2
Male connector R3/8“- ø12 2
T-type connector ø12 1
Screw cap ø12 1

4.1.4 with sampling and calibration or flushing connection

Part Qty.

Shut-off valve ø12 4

Straight tube fitting ø12 2
T-type connector ø12 2
Screw cap ø12 2

We reserve all rights of ownership and exploitation in respect of these

documents, including industrial property rights. These documents may only 9
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
4.2 Installation into the product line

Installation into the product line is possible up to a flow rate of 50 l/min (using H2O as an example). For
other viscosities, differing pressure losses must be considered.

Caution!
The pressure in the product line must never fall below the vapor pressure. Direct solar irradiation of the
density transducer must be avoided. If necessary, heat insulation must be provided.

4.3 Examples for installation positions

The device may be mounted in any position. However, depending on the properties of the liquid and the
flow velocity, the following positions are recommended:

Inclination 20°-
30°

A B C D

Mounting position A: standard mounting position, e.g. for clean liquids at low
flow velocities

Mounting position B: self-draining position

Mounting positions C or D: for liquids with solids

5 Mounting

5.1 Density transducer

- Handle with care: do not knock the density transducer.

- Install density transducer into by-pass or directly into the product line.
- Deaerate the device before putting it into operation.
- Provide a constant flow through the density transducer.
- Any flow direction is possible.
- Normal flow rate to be approx. 1.5 to 6 l/min, max. 50 l/min
(provides current liquid sample, avoids deposits)
- Avoid generation of steam bubbles.
- The use of a clamp or a bracket is recommended
(e.g. mounting plate, pipe or wall clamp).
- If mounting position is "self-draining",
a clamp or a bracket must be used.
- The pipe bends of the density transducer must not
be bent during mounting.

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documents, including industrial property rights. These documents may only 10
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
5.2 Piping

- Inner diameter of connecting pipe: min. ø12

- Sampling connection to be fitted laterally when product line is in horizontal position.
- By-pass pipes should be as short as possible.
- If necessary, provide both heat insulation and flushing connections (the latter close to the
density transducer).

5.3 Process connections

Ensure that the density transducer connection is compatible with the by-pass connections.
For the connection type of your density transducer, see the Configuration Data Sheet supplied.

5.4 Relationship between permissible ambient temperature and temperature of liquid

DIMF ... (interconnected version)

Class Ambient Temperature of Type
temperature liquid
T2 46 210
T3 46 200 H High temperature
T3 49 170
T3 50 150
T4 52 135 S+H Standard temperature
T4 54 110 and high temperature
T4 58 60

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documents, including industrial property rights. These documents may only 11
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
6 Electrical connection

6.1 Power supply voltage

- The transmitter type TR must be supplied with 24 V DC, 2-wire technique.

- Terminal voltage 14 to 30 V DC (terminals 1 and 2)
- Recommendation: 2-wire cables, twisted and shielded
(cable diameter 6-12 mm)
- Ground cable shield according to section 16.1 Wiring diagram.
- In order to ensure safe HART communication, the limits for the
minimum load with RL ≥ 250 Ω must be observed.
- For the maximum amount of line and load resistance, see diagram below.
The maximum load depends on the supply voltage.

Maximum load

1000

800
Load [ohm]

600

400

200

0
14 16 18 20 22 24 26 28 30
Supply voltage [V]

(U B − 14V )
For U B < 15.2V : R=
0.004 A

(U B − 8.5V )
For U B ≥ 15.2V : R=
0.022 A

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documents, including industrial property rights. These documents may only 12
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
6.2 Additional requirements in hazardous area for intrinsically safe operation

- Observe installation requirement in accordance with DIN EN 60079-14 / VDE 0165, Part 1.
- Connected loads power supply voltage
Umax = 30 V Imax = 110 mA Pmax = 825 mW
Ci ≤ 34 nF Li ≤ 0.6 mH
- Power supply must be provided by a certified, intrinsically safe supply unit or by
safety barriers.
- In order to connect the bonding conductor safely, use the
internal and external bonding connector terminals, which have been designed
for a wire range of 1.5 mm² (inside) or 4 mm² (outside).
- If barriers are part of the supply circuit, they must also be connected to the common
bonding conductor.

7 Commissioning
- Flush product lines before connecting the density transducer
- Ensure that all connections are tight
- Deaerate density transducer
- Switch on power supply

8 Factory setting
The density transducer DIMF 2.0 TR has been parameterized according to customer specifications. After
switching on the power supply, the specified parameters (e.g. density, reference density or concentration)
and the operating temperature will be shown on the display.
If these parameters have changed since the order was placed, the setting can be modified (see
section 10 Configuration, operation).

We reserve all rights of ownership and exploitation in respect of these

documents, including industrial property rights. These documents may only 13
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
9 On-site adjustment
An on-site adjustment is carried out if an error has been confirmed due to certain on-site conditions after
the reasons according to section 13.1 have been checked. By changing the transducer constant K0, a
simple adjustment can be performed.

Example: Measurement condition Temperature must be relatively stable

Rho (measured density) = 996.6 Kg/m³

Rho (setpoint value) = 996.0 Kg/m³ (e.g. value stated in table)

difference (misalignment) = +0.6 Kg/m³

current K0 value = -7360.708 Kg/m³

setpoint K0 value = K0 (current) –

misalignment

correct K0 value = - 7360.708 Kg/m³ - 0.6 Kg/m³

= -7361.308 Kg/m³

Now this value must be entered into the transmitter type TR.

If possible, the constants K1 and K2 should not be modified by the user.

Depending on the operating mode or application and the reason for the error, the adjustment can also be
carried out via the concentration coefficient KX0. Here the same procedure is applied.

10 Configuration, operation
The transmitter can be configured (operated) in two different ways:
1. HART communication
2. On-site operation with keys and display

10.1 Operation via HART communication

The device can be operated using a PC or laptop and the SensorPort 2 configuration software in
connection with a HART interface.

A HART Communicator is another operating element which can be used (e.g. model HC-275 of
Rosemount). The operating functions of the HC-275 are defined in the HART "Device Description
Language" (DDL). Using the HC-275 the DIMF can be operated or configured on site. For the electrical
connection, see section 16.1.

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documents, including industrial property rights. These documents may only 14
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
10.1.1 Process variable
Measured value: The current measured value is displayed. The measured value can be selected
from a list with density or concentration operating modes.
The units are defined in this list. The measured value is firmly assigned to the
HART primary variable and thus also to the current output.

Operating density,
reference density,
frequency, temperature: The uncorrected or the temperature-corrected operating density, the reference
density, the oscillation frequency and the medium temperature can also be
displayed in the concentration operating mode and transmitted via HART
variables 2 to 4. The assignment is free.
Measured value The measured value is displayed as a percentage of the measuring range
current %: span.
Display current: The setpoint value of the present current output is displayed in mA.

10.1.2 Diagnosis

Communication status
Device address: The device address for polling operation can be assigned a value between 1
and 15. Address = 0 means analog operation, address > 0 means polling
operation. If the DIMF is to be installed in a multidrop system,
the address must be between 1 and 15. For this, the DIMF must first
be configured with the desired address in a point-to-point connection.

Number of preambles: The read value indicates how many preambles the master has to send to the
slave in its inquiry. The written value indicates how many preambles
the DIMF has to send to the master.

Device status
Configuration changed: If the configuration is changed during operation, the "configuration
changed" flag will be set and displayed.
Reset "configuration
changed" flag: The "configuration changed" flag can be removed.
Error codes: The error codes of the DIMF are displayed. The most recent error
is displayed. All previous error messages are no longer
available.

Limiting values
Temperatures: The DIMF measures the product temperature and the temperature in the
electronics housing. The min. and max. limiting values are stored and
displayed.

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documents, including industrial property rights. These documents may only 15
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
10.1.3 Basic settings

Device information
Model code: The model code of the device is displayed.
Device identification: The serial number of the electronics is displayed.
Device type: The device type is displayed.
Sensor type: Defaults to 0.
Manufacturer code: The manufacturer's name is displayed.
Distributor code: The distributor's name is displayed.
TAG: The TAG address (measuring point number) is displayed.
Date: The date of the most recent configuration change will be displayed.
(must be overwritten manually).
Descriptor: A short text of 16 characters can be entered by the user or be
read.
Message: A short text of 32 characters can be entered by the user or be
read.
Write protection: The DIMF does not support write protection.
Manufacturing no. sensor: The manufacturing number of the sensor can be read.
Manufacturing no. device: The manufacturing number of the device can be read. It is identical with
the sensor manufacturing number.
Revision levels, universal,
standard, software,
hardware: The revision numbers are read.

Tranducer data
Transducer factors: The factors K0, K1, K2, KT0, KT1, KT2 and Tkal can be read and changed.

Medium data
Medium factors: The factors α, KC0, KC1, KX0, KX1, KX2 and Tref can be read and changed.

Process data
Damping: Damping affects the display and the output current.
A value between 0 to 5 can be set. The increment is
approx. 0.25 s.
Upper/lower
range value: The meter range is factory-set for each
application.
Minimum measuring
range span: The measuring range span can be freely defined within the meter range.
However, the set values must not be below the minimum measuring span
range, as this may lead to step changes of the output current.
Upper range
value Characteristic value for the 20-mA point.
Lower range
value: Characteristic value for the 4-mA point.

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documents, including industrial property rights. These documents may only 16
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
10.1.4 Operating modes

Simulation
Current simulation: In order to test the devices connected in series, a fixed output
current of 3.9 to 22 mA can be set. After the test, the current value
0 mA must be entered to end simulation.
Alarm 21.8 mA: An alarm signal can be transmitted via the current loop.
The current then rises to 21.8 mA. This alarm is generated due to a
maloperation of the DIMF. The alarm function can be switched off.
Selection of
measured variable: The measured variable has been assigned to the HART primary variable and
thus to the current output. When displaying density, the user can change
between operating or reference density. When calculating the concentration,
the user can select between the two different methods.

10.1.5 Special settings

Electronic adjustment
Calibrate current output: The characteristic of the analog current output can be calibrated in its zero
point at 4 mA and in its slope at 20 mA. It must be observed that the zero point
will be calibrated before the upper range value.
Reset device: With this command, the device can be restored to a defined operating state
present after the supply voltage was applied.

10.2 Operation with the keys (configuration via the control unit)

To access the keys, the screw cover of the longer end of the housing must be opened. When the housing
cover has been opened, the degree of protection of the housing is not ensured.
After the configuration has been completed, the housing cover must be remounted and the screws must
be fastened fingertight (be careful not to damage the sealing ring).

!
For the Exd version the housing may only be removed after it has been ensured that
there is no explosive atmosphere.

The covers of the Exd version are secured against opening. In order to open the cover, the locking bar
must be swiveled sideways and clamped in this position. After closing the covers, they must be
resecured.

10.2.1 Display
The transmitter type TR has a two-line display with 8 digits for each line. Each line is subdivided into two
fields:
- in the 1st field the channel no. is displayed (1 digit)
- in the 2nd field the corresponding measured values
or the constants are displayed (7 digits).
The values displayed in the upper line cannot be changed. The values displayed in the lower line
(programming line) can be changed.
The activated line is marked with a triangle behind the channel number. By pressing the ENTER key, you
can toggle between the lines.

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documents, including industrial property rights. These documents may only 17
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
10.2.2 Keys
The transmitter type TR has four operating keys:

and - increases or decreases the channel no. in operating mode

- increases or decreases the digits in the programming mode

↵ - moves to the next input position (the corresponding digit blinks)

- accepts the current channel contents when
shifting to the very right and leaving the display
- toggles between the lower and the upper line (only in operating mode)

P - changes from the operating to the programming mode

- in programming mode: places the comma next to the entry position (blinking digit)
- deletes error message on channel "]"
- pressing this key for a couple of seconds resets the entry position (blinking digit)

10.2.3 Operating mode

In the operating mode, the measured values and constants displayed cannot be changed. When the
transmitter type TR is switched on,
- a display test is carried out
- the operating mode is activated automatically
- the current measured variable, density (kg/m³) or concentration (%),
depending on the operating mode, is displayed in the upper line
- the current temperature (°C) is displayed in the lower line
- the upper line is activated
If a different value is to be displayed in the lower line, the lower line must be activated by pressing "↵".
Then you select the corresponding channel no. (see table in section 10.3) by pressing " " or " " . Once
the last channel number has been reached the display moves back to the first channel. Once the first
channel number has been reached, the display moves to the highest channel no.

10.2.4 Programming mode

Depending on the operating mode, in programming mode, the device parameters and the medium
constants can be programmed or modified on site. The constants can only be programmed in the lower
line. For this, the "P" key must be actuated until the first digit blinks in the display field. This digit can then
be changed with the keys " " or " ". Pressing the ↵ key moves you to the next entry position
(corresponding digit blinks). To place a comma, you press the P key for a short moment. After leaving the
last position, the channel is accepted with the current contents. By pressing the P key for approx. 3
seconds the current input position can be reset to the previous position.
- while programming the K0 and KX0 values all measured and
calculated values are frozen;
the upper display line will not be activated.
- if the "programming" function has been initiated but not terminated,
it will be terminated automatically after approx. 2 minutes;
the old value will be restored.
- channel no. "]“ is used for displaying error codes;
these can be deleted by pressing the "P" key
(see error code table in section 13.2.1).

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documents, including industrial property rights. These documents may only 18
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
10.2.5 Operating mode
By selecting the operating mode (channel E) you define the calculation method according to which the
measured variable is to be acquired and the output signal is to be represented.
By selecting the operating mode you define
- the assignment of the primary HART variables (current output signal)
- the measured value in "channel 4".

The following operating modes are available:

- density in kg/m³ (for equation 1, 2 and 3, see section 11)
(there is a choice between operating density or reference density, depending on the
α value)
- concentration in % (for equation 1, 2, 4 and 5, see section

The analog output signal (4 to 20 mA) can be freely assigned to the desired measuring range (lower
range value: channel 5, upper range value: channel 6) within the meter range.
The minimum measuring range span should not be below a density range of 5 kg/m³.

10.2.6 Short description of the control unit

Select channel Toggles between the lines ↵

Channel Display

Digit 7 6 5 4 3 2 1 0

2-line display
Programming line ?

Digit blinks in P mode

Programming Select position ↵

(activate programming P Accept value ↵
level Set digit

Place comma P

Key

P ↵

Channel selection Toggle between lines

Activate
Operating mode
Prolonged pressing:
programming mode Increase channel no. Decrease channel no. Display test

Set decimal point Move to next digit

Set parameters
or accept value
Programming mode
Prolonged pressing Exit programming
resets entry position Increase digit Decrease digit mode

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documents, including industrial property rights. These documents may only 19
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
10.3 Channel overview / channel assignment

Chann Operating mode Unit Limiting values

el
no. Density (ρ) Concentration (%) min. max.
E 0 1 - 0 1 (2)
Operating density
(α=0)
0 Reference density kg/m³ 0 10000
Reference density
Display parameters

(α≠0)
Current output Current output
1 Proportional to Proportional to mA 4 20
density concentration
2 Oscillating frequency Oscillating frequency Hz 0.5 10000
3 Temperature Temperature °C -50 +210
Density a percentag
4 of measuring range Concentration (C) %, # 0 10000
span
Measur

5 ρmin Cmin kg/m³ or # 0.0 10000

range
ing

6 ρmax Cmax kg/m³ or # 0.1 10000

7 K0 kg/m³ -100000 100000
Transducer constants

8 K1 kg/m³ • s -100000 100000

9 K2 kg/m³ • s2 -100000 100000
A KT0 kg/m³ • k -10 10
b KT1 10-6 • k-1 -100 0
C dedicated - - -
F tKal °C -50 +210
H 20mA corr. mA 18 22
constants
System

I Pt corr. (offset) - 0.5 1.5

J Pt corr. (slope) - 0.5 1.5
L 4mA-Korr mA 3.8 4.2
n - KC0 kg/m³ • k 999999.9 999999.9
k-1
Medium constants

o - KC1 999999.9 999999.9

P - KX0 # 999999.9 999999.9
r - KX1 # / kg/m³ 999999.9 999999.9
-5 2
U - KX2 10 • # / ( ) 999999.9 999999.9
d tRef °C -50 +210
Y α - kg/m³ • k -10 10
] Errors (see section 13.2.1)

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documents, including industrial property rights. These documents may only 20
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
# In operating mode 1, the measured value can be displayed in any unit by configuring the parameters
accordingly.

11 Equations

Equation no. 1 Linearization frequency ⇒ density

ρ B = K0 + K1 • τ + K2 • τ 2

ρB Uncorrected operating density

K0, K1, K2 Transducer constants (programmable)
τ = 10000/frequency Period (measured)

Equation no. 2 Temperature correction

ρBT = ρB + (KT0 +KT1 • 10-6 • ρB) • (t - tKal)

ρBT Temperature-corrected operating density

ρB Uncorrected operating density
KT0, KT1 Transducer constants (programmable)
t Operating temperature (°C, measured using Pt 1000)
tKal Calibration temperature

Equation no. 3 Calculation on reference temperature (for density operating mode)

ρRef = ρBT + α • (t - tRef)

ρRef Reference density

ρBT Temperature-corrected operating density
α Expansion coefficient of the liquid (programmable)
t Operating temperature (°C, measured using Pt 1000)
tRef Reference temperature (°C, programmable)

Equation no. 4 Calculation on reference temperature (for concentration operating mode)

ρRef = ρBT + (KC0 + KC1 • ρBT) • (t - tRef)

ρRef Reference density

ρBT Temperature corrected operating density
KC0, KC1 Constants of liquid (programmable)
t Operating temperature (°C, measure using Pt 1000)
tRef Reference temperature (°C, programmable)

Equation no. 5 Converting density into concentration (#) at reference temperature

C = KX0 + KX1 • ρRef + KX2 • 10-5 • ρRef²

C Concentration at reference temperature (#)

ρRef Reference density
KX0, KX1, KX2 Concentration coefficients (programmable)

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documents, including industrial property rights. These documents may only 21
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
12 Maintenance
Two measures are recommended: cleaning and zero point adjustment.

Cleaning
The density transducer should be cleaned when, for example, liquids tending to sedimentation are
measured. The easiest method is to increase the flow velocity through the density transducer to the
maximum permissible value for some minutes to flush away sediments and solids. If this measure does
not prove successful, the density transducer should be cleaned with a special detergent if flushing
connections are provided. In this case the corrosion resistance of the wetted parts of the density
transducer must be observed.

Zero point adjustment

Abrasion, sedimentation or corrosion may shift the zero point of the density transducer. The zero point
shift can be established by a comparison measurement and rectified by an on-site adjustment (see
sections 9 and 13.1).

13 Error detection/troubleshooting
Periodical checks of the density transducer facilitate error detection and may provide information about
possible error sources.
These checks can normally be limited to a comparison between the measured value and a reference
measurement, using either lab equipment or a density transducer as a master.
For this purpose it is essential that the test equipment is of sufficient reliability and accuracy (e.g. test
equipment approved by the Weights and Measurement Authorities) to ensure correct results. During the
test, the conditions must be comparable to the actual operating conditions; if necessary, the temperature
coefficient of the liquid must be taken into consideration.
If the measured value does not match the result of the reference measurement, the following measures
should be taken:
- Check the evaluation electronis (transmitter):
electrical connection, power supply, cabling to the transducer.
- Ensure that the data of the calibration log or the
service list and the programmed parameters of the evaluation electronics are identical.
- Inspect the density transducer for damage
(temper colors on the transducer housing caused by high temperature and other
mechanical defects such as damaged transmitter housing, damaged gaskets or terminals).
- Look for disturbances from process side (e.g. empty product lines or gas bubbles).
A seriously damaged density transducer should be dismounted and returned to the service department of
Bopp & Reuther Messtechnik (see section 15).
Otherwise, additional inspections should be performed. In general, there are three types of error sources:
- errors/defects caused by the liquid
- errors/defects caused by the transmitter
- errors/defects caused by the density transducer

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documents, including industrial property rights. These documents may only 22
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
13.1 Errors/defects caused by the liquid

Symptom Possible reason Remedy

Increase pressure in product line
Gas or air bubbles in the
Negative measuring error
liquid or inside the density Deaerate product line
Unstable indication
transducer
Increase flow velocity in the transducer
Increase flow velocity to approx.
5 m/sec., for example
Flush away sediments inside the
density transducer with detergent
Positive measuring error Deposits inside the
(ensure that wetted parts are corrosion-
Long-term drift transducer
resistant)
Clean transducer pipe various times
with a sphere and by applying the
appropriate pressure
Check material resistance of the
Corrosion
Negative measuring error density transducer
Long-term drift Reduce flow velocity in the transducer
Abrasion
(recommende value < 1 m/s)

Indication does not change or Open all shut-off valves

Flow velocity too low or zero
is moving too slow
Increase flow velocity in the transducer

Defects caused by sedimentation, corrosion or abrasion can often be seen after the density transducer
has been dismounted.
If necessary, the density transducer should be returned to the service department of Bopp & Reuther
Messtechnik for recalibration or an on-site adjustment (see section 9) should be performed using the
offset value K0.

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documents, including industrial property rights. These documents may only 23
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
13.2 Errors/defects caused by the transmitter

Symptom Possible reason Remedy

Check power supply voltage
Power supply voltage too low
(> 14 V DC, < 30 V DC)
Cable resistance too high Larger cable cross section

Current output does not react Check current output

or reacts incorrectly (see section 14 Self-monitoring
Transmitter is defective
functions)
Replace transmitter if necessary
Upper range value has been Expand measuring range (channels 5
reached and 6)
Shield not grounded or
Ground cable shield or connect bonding
Current output is unsteady bonding conductor not
conductor in cable gland
connected
Supply voltage must be > 14 V DC at
Display blinks constantly Power supply voltage too low
the terminal
Power supply voltage too low Check supply voltage
Empty display
Transmitter is defective Replace transmitter
Channel ] shows error
see error code table, section 13.2.1
number
Wrong parameterization (e.g. Check the programmed log data and
Wrong density or wrong unit for temperature their signs (equations in section 11
concentration is displayed or coefficient alpha) might be helpful)
temperature is "not"
compensated Specified measuring range
Requires new programming data
has been exceeded
see section 13.1 Errors/defects caused
Air or gas bubble in the liquid
by the liquid
No frequency signal or Transmitter is incorrectly
senseless frequency between connected to transducer Check sensor connections
test terminals on display
board Check transducer coils if necessary
Defective transducer
(see section 13.3)
Transmitter is defective Replace transmitter
Transmitter is incorrectly
Check Pt1000 connections
Displayed temperature is connected to transducer
wrong Check temperature sensor (see section
Defective transducer
13.3)

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documents, including industrial property rights. These documents may only 24
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
13.2.1 Error code table

No. Description Remedy

0 No error occurred
Watchdog reset or interruption of power
1 Check power supply voltage
supply
Resolve short-circuit, return device to Bopp &
2 P1000 line short-circuited
Reuther Messtechnik, if necessary
Re-establish connection, return device to
3 P1000 line interrupted
Bopp & Reuther Messtechnik, if necessary
33 Error in HART protocol Contact Bopp & Reuther Messtechnik
42 Data error in the A/D converter Contact Bopp & Reuther Messtechnik
Device temperature exceeds quartz
75 Control device environment
calibration interval

All error messages can be deleted by pressing the "P" key when the programming line is activated in
channel "]". If the error number re-appears on the display, the error source has not been resolved.

13.3 Errors/defects caused by the density transducer

Disconnect the device, open the screw-down cover, loosen the two fastening screws of the electronics
and carefully remove the electronics. For the version with control unit, the digital display must be screwed
off first. Disconnect all coil and temperature sensor cables from the transducer in order to check the
resistances in accordance with the following data:
- Resistance of the transducer coil at 20°C between blue (BU) and yellow (YE) 60 Ω
- Resistance of the excitation coil at 20°C between black (BK) and white (WH) 125 Ω
- Resistance against mass > 100 MΩ
The wires of the temperature transducer are marked with a black shrinkdown sleeve.
Resistance levels PT1000 between blue (BU) and yellow (YE)

Temperature (°C) -20 0 20 40 60 80 100 120 140

Resistance (Ω) 922 1000 1078 1155 1232 1309 1385 1460 1536

Symptom Possible reason Remedy

Coil resistance is zero or Return density with transmitter to Bopp
Coil is defective
infinite & Reuther Messtechnik
Resistance of Pt1000 is zero Return density with transmitter to Bopp
Pt1000 is defective
or infinite & Reuther Messtechnik
Short circuit between cable Return density with transmitter to Bopp
Frame connection
and housing & Reuther Messtechnik

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documents, including industrial property rights. These documents may only 25
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
14 Self-monitoring functions

14.1 Monitoring supply voltage

After a power failure a power-ON reset will be carried out, and the error code 1 will be displayed in
channel "[" or the error will be reported via HART.

14.2 Error message

An error code will be displayed on channel "]". The error that was reported last will be displayed.
For the corresponding error description, see section 13.2.1 Error code table.

15 Service
Bopp & Reuther
Messtechik GmbH
Service Abt. MRV-S
Am Neuen Rheinhafen 4
67346 Speyer
Phone: +49 (0) 6232 657-0
Fax: +49 (0) 6232 657-505

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documents, including industrial property rights. These documents may only 26
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
16 Appendix

16.1 Wiring diagram

DIMF density
transducer
measurement of density and RLmin
250ς Transmitter
4 to 20mA
power supply
unit
HART 15 to
30V

TP
1 2 3 1 2 3 4
-+-+
Not used HART
Interface

SensorPort

Test
circuit
[V]

HART Communicator

Grounding the cable

shield Detail A

Braided shield

2-wire cable, twisted

A For max. line resistance,
see diagram section 6.1

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documents, including industrial property rights. These documents may only 27
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
16.2 Application examples for safe areas

Local indication without signal transmission

DIMF
4+
Pulse
3-

2+ +
4-20mA 24V
1- -

Ground shield in
cable gland
External ground
terminal

Analog transmission 4 to 20mA to indicator or recorder

DIMF
4+
Pulse
3- Indicator
2+ 000
+
4-20mA 24V
1- -

Ground shield in
cable gland
External ground
terminal

Analog transmission 1 to 5V to indicator or recorder

DIMF
4+ Indicator
Pulse
000
3-
250ς
2+ +
4-20mA 24V
1- -

Ground shield in
cable gland
External ground
terminal

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documents, including industrial property rights. These documents may only 28
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
16.3 Application examples for hazardous areas

Local indication without signal transmission

DIMF Hazardous area Safe area

4+
Pulse Barrier
Steel 9001/01-280-100-10
3- or similar
3 1
2+ +
4-20mA 24V
1- 4 2
-

Ground shield in
cable gland
External ground
terminal

Analog transmission 4 to 20mA, electrically isolated,

to indicator or recorder

DIMF Hazardous area Safe area

24V
4+ - +
Pulse
3- Indicator
8 7
1 - + 9 000
2+ + +
4-20mA
3 10
1- - -
Transmitter power supply
Ground shield in unit
cable gland P+F KFD2STC3Ex1
External ground
terminal

Analog transmission 1 to 5V to indicator or recorder

DIMF Hazardous area Safe area

4+ Evaluation barrier
Impuls Steel 9002/13-280-110-00
3- 3 1
+
24V
2+ -
4-20mA
1-
250ς
4 2
Ground shield in
cable gland 000
External ground
terminal Indicator

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documents, including industrial property rights. These documents may only 29
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.
16.4 Example of configuration log

Pag 1/1 Dichte/Konz. Transmitter DIMF

4/11/99 (Bopp & Reuther Messtechnik GmbH)
9:21:04 Configuration file:

Measuring point
Denominator TEST Date 23/06/1999
TAG no. TEST
Production no. 33105
Message for user WITH TRANSDUCER COIL CONNECTION

Manufacturer information
Type name DIMF Universal command 5
Manufacturer Bopp & Reuther Messtechnik GmbH Device-spec. command rev. 7
Device type Typ 238 Software revision 1
Device identification 14 Hardware revision 2.0

Measuring range
Upper range value 10000.00 % Production no. 33105
Lower range value 0.00 %
Minimum meas. range 0.00 %

Output (PV)
Upper range value 1.20
Lower range value 700.00
Dimension of value %
Transfer function Linear
Damping in seconds 3.00

Model code
DIMF2.0-TRV-EXI-71-S12-M-1-H

Operation
Alarm code off
Operating mode 1:concentration f(t)

Transducer constants Constants of liquid

K0 -5806.77002 (-100000...100000) KC0 0.00000 (-100000...100000)
K1 16.19601 (-100000...100000) KC1 0.00000 (-100000...100000)
K2 41.28275 (-100000...100000) KC2 0.00000 (-100000...100000)

KT0 -2.65598 (-10...10) KX0 0.00000 (-100000...100000)

KT1 -5806.77002 (-100...0) KX1 0.00000 (-100000...100000)
KT2 -5806.77002 (-10...10) KX2 0.00000 (-100000...100000)
KX3 0.00000 (-100000...100000)

alpha 0.00000 (0.0...10)

Tref 20.00 (-50...210)
Tkal 20.10 (-50...210)

16.5 EC prototype test certificate

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documents, including industrial property rights. These documents may only 30
be used with our express consent in writing, and only to the extent permitted
in any such consent. The documents may not be duplicated or made
available to third parties. In case of violation of the aforementioned
provisions, we reserve all rights.