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SCA Installation 030701

Installation instructions

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0% found this document useful (0 votes)
20 views26 pages

SCA Installation 030701

Installation instructions

Uploaded by

Lee Lindfield
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

0307SCAOAMEN

Menen version

SCA
Gas-Fired, Balanced-Flue or Power-Vented Unit Heater
INSTRUCTION DOCUMENT

APPLIES FOR: Installation/Commissioning/Servicing

These appliances meet the following EC Directives


DIR CE 90/396/EEC:GAD
DIR CE 89/336/EEC: EMC
DIR 73/23/EEC: LVD
DIR 89/392/EEC: MD

Please read this document carefully before commencing installation commissioning and/or
servicing.
Leave it with the user or attached to the appliance or gas service meter after installation.
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause
property damage, injury, or death. All work must be carried out by appropriately quali-
fied persons.

Subject to modifications

Ambi-Rad Limited, Fens Pool Avenue, Brierley Hill, West Midlands DY5 1QA (United Kingdom)
Tel : 01384 489700 fax : 01384 489707
Table of Contents

1.0 INTRODUCTION 11.0 GAS CONVERSION


1.1 Basic Information
1.2 Warranty 12.0 USERS INSTRUCTIONS

2.0 TECHNICAL DATA 13.0 HEALTH & SAFETY STATEMENT


2.1 Specifications
2.2 Dimensions

3.0 GENERAL REQUIREMENTS HAZARD INTENSITY LEVELS


3.1 Related Documents
3.2 Heater Location [Link]: Failure to comply will result in severe
3.3 Combustion Air Inlet Pipe and Flue Pipe
3.3.1 Flue Pipe - Type B Installation
personal injury or death and/or property damage.
3.3.2 Combustion Air and Flue Pipe - Type C Installation
3.4 Air Supply [Link]: Failure to comply could result in severe
3.5 Air Distribution System personal injury or death and/or property damage.
3.6 Electrical Supply
3.7 Gas Supply [Link]: Failure to comply could result in minor
personal injury and/or property damage.
4.0 INSTALLATION
4.1 Uncrating and Preparation WARNING:
4.2 Suspending the Heater
4.3 Fitting the Combustion Air Inlet/Flue Pipe System
The electrical isolator should only be used in an emergency
4.3.1 Fitting the Flue Pipe and should not be used for closing down the main burner,
4.3.2 Fitting the Combustion Air Socket Guard - Type B as it switches off the fan prematurely and may damage the
Installation heat exchanger, invalidating the warranty.
4.3.3 Fitting the Combustion Air Pipe - Type C Installation
4.4 Gas Connection
4.5 Electrical Connections
4.6 Room Thermostat Siting
1.0 INTRODUCTION
5.0 AIR DISTRIBUTION
1.1 Basic Information
6.0 COMMISSIONING AND TESTING
6.1 Electrical Check The instructions in this manual apply to Model SCA
6.2 Gas Connection gas-fired/fan-assisted warm air heaters. These models have an
6.3 Suspension and Support axial fan for air delivery. These heaters are designed for overhead
6.4 Lighting the Heater suspension and are suitable for indoor installation only. When
6.4.1 To Turn the Heater ‘ON’ installed as a type C12/C32 and where the height above floor level
6.4.2 To Turn the Heater ‘OFF’ for Short Periods
is greater than 1,8 meters measured to the underside of the
6.4.3 To Turn the Heater ‘OFF’ for Long Periods
6.5 Heater pipework appliance they may be used as a garage air heater. This appliance
6.6 Adjustments must be installed in accordance with the rules in force. Before
6.6.1 Burner Gas Adjustment installation, check that the local distribution conditions, nature of
6.7 Air Distribution System gas and pressure and adjustment of the appliance are compatible.
6.8 Heater Controls A permanent electricity supply of 230 volts, 50 Hz, single phase is
6.9 Handing Over
required.
7.0 SERVICING INSTRUCTIONS Model SCA heaters are approved for:
7.1 Servicing Procedure Type C12 - horizontal vent for balanced-flue heaters;
Type C32 - vertical vent for balanced-flue heaters;
8.0 REMOVAL AND REPLACEMENT OF PARTS Type B 22 - vertical vent;
8.1 Main Burner Removal Category II2H3+ for GB and IE
8.2 Main Burner Injectors
8.3 Ignition System
8.4 Replacement of Fan Motor and/or Blade When the external control calls for heat, an electronic control
8.5 Operating Gas Valve begins the ignition sequence to provide for a safe start. About 30
8.6 Limit Controls seconds after the call for heat, the fan will begin circulating warm
8.7 Combustion Air Pressure Switch air. The electronic control will supervise the flame during the
8.8 Combustion Air Fan entire heating cycle to ensure safe operation. When the required
room temperature is reached, the main burner will shut down
9.0 FAULT FINDING
leaving the fan running to cool down the heat exchanger.
10.0 PARTS LIST After approximately 45 seconds, the fan delay relay will turn off
the fan.

0307SCA0AMEN 2/26
1.2 Warranty

Warranty is void if:

a) Model SCA heaters are installed in atmospheres b)The installation is not in accordance with these instructions.
containing flammable vapors or atmospheres containing
chlorinated or halogenated hydrocarbons or atmospheres c) Axial fan-type unit heater is connected to a duct system or
containing any silicone, aluminum oxide, etc., that fitted with a non-AmbiRad authorized air distribution
adheres to spark ignition flame sensing probes. device.

2.0 TECHNICAL DATA

2.1 Specifications

Table 1 - Model SCA Specifications

Model Heat input Heat output Max. air Gas rate 3 Power Running Fuse size
volume Consumption Amps
G20 G30 G31
1 2
kW gros kW net kW m³/h m³/h kg/h kg/h kW A

45 13.20 11.91 10.80 1008 1.26 0.96 0.94 0.16 0.61 2AF

250 17.60 15.85 14.50 1550 1.68 1.28 1.26 0.17 1.00 2AF

75 22.00 19.81 18.00 1700 2.10 1.61 1.57 0.20 1.29 2AF

100 29.30 26.38 24.00 2500 2.80 2.14 2.09 0.33 1.90 2AF

125 36.60 33.00 29.80 3225 3.49 2.67 2.61 0.33 2.00 2AF

150 44.00 39.60 35.80 4500 4.20 3.21 3.14 0.42 2.05 2AF

200 56.60 51.00 46.40 5050 5.40 4.13 4.04 0.45 2.12 2AF

250 73.30 66.00 60.00 7775 6.99 5.35 5.23 0.73 3.30 2AF

300 87.90 79.15 72.00 7625 8.39 6.42 6.28 0.76 3.39 2AF

Notes to table 1:
1. GCV (Hs)
2. NCV (Hi)
3. Natural gas G20 calorific value 10,48 kW m3 @ 15 °C, 1013,25 mbar
Butane gas G30 calorific value 13,7 kW/kg
Propane gas G31 calorific vale 14,0 kW/kg

0307SCA0AMEN 3/26
Table 2A: Injector size and burner pressure
G20 natural gas - inlet pressure = 17.5 mbar for UK
20.0 mbar for IE

Model Quantity Injector size Burner pressure


(mbar)
mm marking
(1)
45 3 1.85 185 9.00
60 4 1.85 185 8.90
75 5 1.85 185 9.00
100 5 2.20 220 7.70
125 6 2.20 220 9.20
150 8 2.20 220 7.00
200 10 2.20 220 8.10
250 8 2.70 270 8.50
300 10 2.70 270 8.30

Table 2B Injector size and burner pressure


G30/G31 butane/propane
inlet pressure G30 = 28mbar - inlet pressure G31 = 37mbar

Model Quantity Injector size Burner pressure (mbar)


(1)
mm marking Butane Propane

45 3 1.00 100 27.9 36.9


60 4 1.00 100 27.8 36.8
75 5 1.00 100 27.8 36.9
100 5 1.15 115 27.6 36.5
125 6 1.20 120 27.5 36.5
150 8 1.15 115 27.3 36.0
200 10 1.15 115 26.7 34.8
250 8 1.50 150 26.8 35.2
300 10 1.45 145 26.4 34.7

(1) with open service door

0307SCA0AMEN 4/26
2.2 Dimensions – Figure 1A

0307SCA0AMEN 5/26
Figure 1B

0307SCA0AMEN 6/26
3.0 GENERAL REQUIREMENTS circulation can be maintained.
Where air heaters are located in the center of the space to be
3.1 Related documents heated, the air should be discharged toward outside walls. In
large areas, they should be located to discharge air along
It is important that all gas appliances are installed in accordance outside walls with additional heaters provided to blow air into
with the rules in force and by appropriately qualified persons. the center of the area.
Failure to install appliances correctly could lead to prosecution. In places where infiltration of cold is excessive, such as
It is in your own interest and that of safety to ensure entrance doors it is desirable to locate a heater so that warm air
compliance with the law. is discharged directly toward the source of cold air from a
CAUTION:Air heaters should not be installed in corrosive distance of 4,5 - 6,0 meters.
atmospheres, i.e. near plating or de- CAUTION: Do not locate the air heater where it may be
greasing plants or in areas where there is a fire risk. exposed to water spry, rain, etc.

3.2 Heater location 3.3 Combustion air supply & flue system

The air heater may be installed as a balanced flue (Type C)


The location chosen for the air heater must permit the provision
heater requiring both a combustion air inlet duct and a flue pipe
of a satisfactory flue system venting to outdoor atmosphere and
or as a power vented (Type B) heater, which requires only a
adequately ventilated to provide for combustion air. The
flue pipe exhausting to outdoors. All products of combustion
location must also provide sufficient space to allow the heater
must be flued to outdoor atmosphere.
to be serviced.
Figure 2a : Combustion air and flue pipe sockets
Table 3
Installation clearances (mm) Legend :
¬Flue outlet socket
SCA 45,60,75 100,125, 250,300
150200 -Combustion air inlet
Top 50 150 150 opening

Flue connector 150 150 150 ®Gas connection inlet


Access panel 500 600 600 with sealing ring

Non-access side 50 150 150 ¯Electrical connections


Bottom 50 50 50
Each heater installed as a type B appliance must be fitted with
Rear* 250 350 500
an individual flue pipe and the combustion air inlet opening
must be provided with a protection grill (ask your AmbiRad
* Measure rear clearance from the back of the motor distributor for the appropriate protection grill (IP20) (1). Each
heater installed as a type C appliance must be fitted with an
Table 4 individual combustion air/flue pipe system. Only systems
Recommended mounting heights to underside (m) specified by the air heater manufacturer mat be used.
SCA 45 100 125 150,200,
60 250,300 Common flue and combustion air systems must not be used
75 IMPORTANT: The flue must be installed in accordance
with national and local regulations. Failure to provide
Mounting height 2.0 2.25 2.5 2.75
proper fluing could result in death, serious injury and/or
property damage. The air heater must be installed with a
Application flue to the outside of the building. Safe operation of any
Air heaters should, where ever possible always be installed to power vented gas apparatus requires a properly operating
blow toward or along external wall surfaces. Where two or flue system, correct provision for combustion air, and
more air heaters are installed in the same room, a general regular maintenance and inspection.
scheme to ensure continuous air circulation should be
maintained for best results. (1) dia 80 = PN 60 80812 (SCA 45/60)
Suspended heaters are most effective when located as close to dia 100 = PN 02 25093 (SCA 75 ? 125)
dia130 = PN 02 25094 (SCA 150 ? 300 )
the occupancy zone as possible, this fact should be born in
mind when determining the mounting heights to be used. care
should be exercised to avoid directing warm air directly onto
the occupants.
Partitions, columns, counters, storage racking, etc. should be
taken into account when choosing the location so that an
unobstructed path for the air

0307SCA0AMEN 7/26
3.3.1 Flues for power vented installations 3.3.2 Combustion air inlet pipe & flue pipe for balanced
(Type B appliances) flue installation (Type C appliances)

If the air heater is to be installed as a type B appliance, air for Balanced flue air heaters are designed to be fitted with a
combustion will be taken from within the space where the combustion air inlet duct that obtains outdoor air and a flue
heater is installed. Ensure that an adequate air supply for pipe that exhausts flue products to outdoors.
combustion and ventilation is provided within the building in
accordance with the regulations & rules in force. Air heaters if fitted with a power venter permitting either a
vertical or horizontal combustion air inlet/flue pipe system. The
heaters must be installed with a concentric vertical or
Table 5 shows flue pipe sizes and maximum vent lengths. The horizontal flue/air inlet. The heaters are only approved for
minimum flue length is 0.5 metres. use when installed with the appropriate approved
concentric vent terminal. See table 6.

Table 5 Flue pipe diameters & maximum lengths Both the flue and combustion air pipes must be sealed. Use
75,100, 150,200,
gasket sealed seamless aluminium pipe or equivalent.
SCA 45,60, 125 250,300 The flue pipe must include a re-sealable test port to allow good
average sampling of the flue gas mixture for testing, the port
Heater socket & mm 80 100 130
pipe f must be at least 450 mm away from the air heater flue
connection socket.
Maximum straight m 9
length
Follow any flue pipe manufacturers installation instructions for
Equivalent length m 0.75 making joints, including connections to the air heater, for
of 45° elbow passing through a building element and for support
Equivalent length m 1.5 requirements. If more than one air heater is being installed in
of 90? elbow the same place each heater must have a separate flue system.

Figure 2b : Combustion air and flue pipe sockets


Single wall flue pipes are required. All joints must be sealed to Type C
prevent products of combustion from leaking into the building.
An approved flue terminal is required.

If the flue passes through a combustible element of the building


it must be enclosed by a sleeve of non-combustible material
and separated from the sleeve by at least a 25 mm air break.
The temperature of any combustible material near to the flue
must not exceed 65 °C when the heater is in operation. The
flue must be at least 50 mm away from any combustible
material.

Single wall flue pipe exposed to cold air or run through


unheated areas must be insulated. Where condensation is Legend :
unavoidable, provision must be made for the condensation to ¬combustion products flue outlet socket for
flow freely to a point to which it can be released, i.e. a drain or flue pipe
gully. The condensation drain from the flue must be
constructed from non-corrodible material not less than 20 mm -Combustion air inlet opening
diameter. Copper or copper based alloys must not be used for
condensation drains. ®Inlet blocking bracket for combustion air inlet
pipe

0307SCA0AMEN 8/26
Table 6
Combustion air inlet & flue pipe requirements

SCA 45,60 75,100,125 150,200,250,300

Heater socket & pipe dia mm Flue pipe 80 100 130

Inlet pipe 80 100 130

Max. straight length m Flue pipe 9 9 9

Inlet pipe 9 9 9

Equivalent length of 45° elbow m Flue pipe 0.75 0.75 0.75

Inlet pipe 0.75 0.75 0.75

Equivalent length of 90° elbow m Flue pipe 1.5 1.5 1.5

inlet pipe 1.5 1.5 1.5

Concentric vertical vent or wall terminal: types : Mugro/Burfix dia80 - Mugro/Burfix dia100 - Mugro/Burfix dia130

Concentric horizontal vent or roof terminal: types : Mugro/Burfix dia80 - Mugro/Burfix dia100 - Mugro/Burfix dia130

3.4 Air supply

It is important to ensure that there is an adequate air supply at Figure 2c : Combustion air and flue pipe sockets
all times for both combustion and heating requirements. Type B
Modern constructions involve the greater use of insulation,
improved vapour barriers, and weather proofing. This practice
means that buildings are sealed much tighter than in the past.

The combustion air supply for a power vented gas fired air
heater (Type B installation) can be affected by lack of air
supply. Natural infiltration may not be adequate. Use of extract
fans aggravates this situation. It is important to ensure that there
is an adequate air supply at all times. Reliance on doors and
windows is not allowed. Always ensure that an adequate inlet
for fresh air for combustion is provided sized to suit the total
installation of any combustion apparatus.
Legend :
Fit an access guard to the combustion air inlet on the back of
the heater and take appropriate action to ensure that it remains ¬combustion products flue outlet socket
unblocked. See figure 2c.
-combustion air inlet opening
WARNING: This model air heater is installed as a type B
®Protection grill (option)
application and is designed to take air for combustion from SCA 45/60 : PN 08 17512 01
the space in which it is installed. Do not restrict the SCA 75→125 : PN 02 250090
combustion air intake. SCA 150→300 : PN 02 25094

0307SCA0AMEN 9/26
3.5 Air distribution 4.0 INSTALLATION
Follow recommended practice for building air distribution.
The following notes are of particular importance: 4.1 Unpacking and preparation

"Where free blowing air heaters are installed it must be taken Prior to dispatch, the air heater was operated and tested at the
into account that heated air is buoyant when it leaves the factory. If the heater has incurred any damage in shipment, file
appliance, therefore, air patterns within the space being heated a report claim within 2 working days from receipt.
will modify the air throw pattern achieved. Check the shipping label and data plate to ensure the
In building having low heat loss where single heaters are specification of gas and electrical supplies are compatible. Read
required to cover a large floor area and in buildings with high this document and become familiar with the installation
ceiling heights, air re-circulation fans e.g. AmbiRad Maximizors requirements and the appliance before commencing installation.
may be fitted to ensure even heat distribution and minimize
stratification. Care should be taken to avoid impeding air flow
with storage racking, partitions, etc." 4.2 Suspending the air heater

Before installing the appliance, check to ensure that the


3.6 Electrical supply supporting structure is adequate to carry the weight of the
appliance and its ancillaries i.e. flue system.
Wiring external to the air heater must be carried out in
accordance with the rules if force and by appropriately Table 7 Approximate Net weights (kg)
qualified persons.
Size Weight Size Weight
A constant 230 volt 50 Hertz single phase with neutral link
45 28 150 91
fused electricity supply is required. All heaters and controls
must be earthed. A lockable isolator with contact separation of 60 34 200 97
at least 3.0 mm on all poles should be installed adjacent to the
appliance and within reach of any person working on the 75 37 250 114
heater.
When a number of heaters are to be connected as part of a 100 60 300 126
single installation each heater must be provided with a separate
125 73
isolator.

The electrical connection to the air heater is at the back of the When the heater is lifted for suspension, support the bottom of
appliance. the final connection must be made in the terminals the heater with plywood or other appropriately place material.
provided in the control compartment. Follow the wiring If the bottom is not supported, damage could occur.
diagram provided with the air heater.
Electrical supply cable conductor size should be 1.5 mm. Fit The heater is supplied with four point suspension. All points
the cord grip supplied with the heater. The length of conductors must be used. Two threaded nut retainers are provided on each
between the cord grip and the terminals must be such that in the side of the top of the heater. See dimensions in section 2.2 and
event that the cable becomes taut the line conductors do so figure 3.
before the earth conductor.
Figure 3 Suspension detail

3.7 Gas supply

SCA 4000 air heaters are designed to operate on either natural


gas (G20) or propane (G31) / butane (G30) gas. Refer to the
specifications in section 2 of this document and to the data plate
for details of supply pressures.

The gas meter and gas service must be checked by the supply
undertaking to ensure that they are adequate to deal with the
total load of all gas fired apparatus installed.
Be sure that the threaded hanger rods are locked to the heater as
illustrated. Recommended maximum hanger rod length is 1.8m.

0307SCA0AMEN 10/26
IMPORTANT: Figure 4
Suspend the heater from the threaded nut retainers. Do not
suspend from the heater cabinet panels.
Do not place or add additional weight to the suspended air
heater. See hazard levels, page 2.
The heater must be installed in a level plane to ensure
proper operation.

4.3 Fitting the Combustion air inlet/Flue system

Flue pipe runs may be horizontal or vertical and terminate


either through the wall or roof. See table 5 for maximum vent
length for an appliance installed as type B or table 6 for
maximum lengths and approved supplied concentric terminals
for a heater installed as a type C appliance.
All pipe runs must be independently supported so that the
heater does not carry any of the weight of the flue system.

4.3.1 Fitting the flue pipe


The flue pipe socket is located on the back of the air heater.
Flue pipes must be sealed. Use seamless, aluminium pipe or Figure 5
equivalent. Follow pipe manufacturer's instructions (see figures
4 & 5).

Table 8 Flue pipe socket size (dia mm)


SCA 45,60 75,100,125 150,200,250,300

Socket 80 100 130

4.3.2 Installing a guard on the combustion air inlet


pipe for power vent (Type B installations)
The combustion air inlet socket is located at the back of the
heater. When installed as a type B appliance, protect the inlet
by fitting an access guard on the socket. Do not block this
socket as it supplies combustion air for the burner (see
figure 4).

4.3.3 Fitting the combustion air inlet pipe for balanced


flue (Type C installations)
The combustion air pipe attaches directly to the inlet socket at 4.4 Gas connection
the back of the heater. Air inlet pipes must be sealed. Use
seamless aluminium or equivalent. Follow the pipe Connection to a gas network may only be carried out by
manufacturer's installation instructions. See typical installations appropriately qualified persons. The gas installation must
in figure 5. comply with the rules in force using materials appropriate for
gas installation.
Table 9 Air inlet socket size (dia mm)
SCA 45,60 75,100,125 150,200,250,300 To facilitate servicing, the air heater must be fitted with an
approved gas service tap and union fitting or union tap adjacent
Socket 80 100 130
to the appliance.
The inlet gas supply line must be installed so as to permit the
access door to be opened and to allow removal of the slide out
burner assembly.

0307SCA0AMEN 11/26
Air heaters suspended by flexible suspension materials or drop The minimum external controls required for the air heater are a
rods must be connected to the gas supply using an approved room thermostat. It is essential the main input line and
flexible connector. Sufficient slack must be provided in the neutral to terminals L and N remains live at all times even
connection to allow for movement of the appliance. Use a when the appliance is switch off this is to ensure correct
flexible connector of suitable size to reduce the pressure drop operation of the unit.
and the possibility of gas flow noise.
An indicator light and burner reset button are fitted inside the
CAUTION: Do not use the appliance gas supply to balance or appliance. To add a remote reset button, make connections to
support any part of the appliance. the terminals in the electric box as indicated on the wiring
diagram.
Figure 6
IMPORTANT: If the reset button requires activating for
any reason the cause should be identified before resetting.
After resetting stay with the appliance for long enough to
ensure that lock-out does not reoccur (suggest 5 minutes).
Fix all electric cables and installer’s wiring to the gas pipe
and ensure they do not touch the combustion collector box.

4.6 Room thermostat location

Do not attempt to control more than 1 air heater from a


room thermostat or control panel unless a properly wired
relay is fitted. Follow instructions supplied with such
panels.
The location of the room thermostat is important. It should not
be fitted on an outside wall. Avoid location in draughty areas or
where it may be influenced by heat sources e.g the sun, process
plant, etc. The thermostat or temperature sensor should be
mounted on a vibration free surface and mounted about 1,5
meters above floor level. Follow the thermostat manufacturers
Legend : fitting instructions. The thermostat must be suitable for
¬ gas tube inlet sealing ring switching 230 volts.
- inlet gas tube
® union fitting
¯ gas service tap
°gas tube 5.0 AIR DISTRIBUTION

AmbiRad SCA air heaters are fitted with adjustable horizontal


4.5 Electrical connections louvres over the range 10 - 55 degrees from the horizontal so as
to be able to direct the airflow downwards.
The electrical installation may only be carried out by DO NOT ADJUST THE LOUVRES BEYOND THEIR
appropriately qualified persons observing the rules in force. STOPS.

All electrical connections should be made in the heater control OPTIONAL :


compartment (refer to figure 9). Screw type terminals are 1)Adjustable vertical louvers can be fitted on the
provided. Connections should be in accordance with the appliance to be able to direct the airflow to the
terminal markings and the wiring diagram affixed to the air right or to the left side (option n° 207.1)
2)The vertical/horizontal louvers can be equipped
heater or included with this document.
with 30° downturn nozzles or 60° downturn
nozzles (qty 2) (option n° 203).
DANGER: THIS APPLIANCE MUST BE EARTHED

0307SCA0AMEN 12/26
6.0 COMMISSIONING & TESTING meter must be inspected, tested for soundness and purged in
accordance with appropriate requirements by a qualified
The commissioning and testing may only be carried out by person.
appropriately qualified persons.
This section should be read and fully understood before CAUTION: Never use a flame for checking gas soundness.
commencing commissioning and testing.

6.3 Suspension and support


6.1 Electrical check
Check to ensure that the air heater is adequately suspended or
After completion of the installation and before switching on the supported and that no other parts have been fitted that are not
electrical supply to the appliance, a preliminary check must be independently supported and secured. For safe and correct
carried out by a qualified electrician. The following must be operation, check the heater is level in both planes.
checked:

* Ensure that all cables & installer’s wiring are fixed to the 6.4 Lighting the air heater
gas pipe & that they do not touch the combustion
collector box SCA air heaters are all fitted with automatic spark ignition
* Check that all wiring is connected in accordance with the systems. When adequate airflow for combustion is proven by
appliance circuit diagram; an air proving control and a pre-purge period has elapsed, the
* Ascertain that the correct fuse value and cable size has integral ignitor and multi-functional gas control operate. The
been provided; ignition spark ignites the gas creating the burner flame which is
* Check to ensure that the appliance is earthed by detected by a flame rod sensor. If a burner flame is not
conducting an earth continuity test. Connect a test meter, detected, the ignition controller proceeds to lock-out and
one lead to the appliance earth terminal and the other to requires manually resetting. Lock-out is indicated by the red
the mains incoming earth point at the electrical isolator. A warning light on the air heater.
resistance reading of 1,0 ohm or less must be indicated. If NOTE: If the first reset is not successful, wait 15 seconds
a higher reading is obtained, check all cable connections before attempting reset.
to ensure adequate security and cleanliness. If problem
still exists , it may be necessary to consult the electricity
supply undertaking; 6.4.1 To turn the air heater "ON"
* Carry out a polarity test. Connect one lead of a suitable The following checks should be carried out before attempting
AC voltmeter to earth and connect the other lead to the to light the air heater.
live supply terminal (L) at the air heater. Switch ON the
power to the air heater and check for correct voltage. * Ensure that the gas supply to the air heater is turned ON;
The same result should be obtained by connecting the test * Ensure that the electrical supply to the air heater is switched
leads between live and neutral. ON;
Connect the voltmeter test leads to N and E. A reading of * If fitted ensure that a time switch is set to an ON period
± 0V should be obtained. If these tests do not conform * Set room thermostat to call for heat. e.g. to above room
with the above, there is a fault which must be rectified ambient temperature. The burner will now light.
before proceeding further with the commissioning; The burners can be seen through the viewing port.
* Check that a suitable thermostat or control panel has been * Adjust the room thermostat to the required operating
fitted; comfort temperature. The air heater will now start
* Ensure that an electrical isolator with two pole separation automatically when heat is called for by the room
with a minimum air break between poles of 3,0 mm has thermostat.
been fitted adjacent to the air heater.

NOTE:
6.2 Gas connection If the air heater will not start on initial start-up, the ignition
controller may be in lock-out position and require resetting.
Only persons formally qualified to work on gas fired This may occur especially if the appliance has been on
apparatus may carry out commissioning and testing. stand-by for a prolonged period.
The whole of the gas service installation including the

0307SCA0AMEN 13/26
6.4.2 To turn the air heater "OFF" for short periods Figure 7a : SIT gasvalve
Adjust the room thermostat to its lowest setting or 'OFF'. The
fan will continue to run to cool the heater and then switch OFF
automatically.

6.4.3 To turn the air heater "OFF" for long periods


Adjust the room thermostat to OFF or its lowest setting. When
the fan has stopped, turn OFF the gas supply and then switch
OFF the electricity supply to the air heater.

6.5 Air heater gas pipework

The soundness of the air heater pipework has been checked


prior to leaving the factory. However during installation,
Legend :
¬gasvalve SIT 830 Tandem 040
connections may have been loosened. Check the soundness of
-inlet pressure gas test point
the appliance pipework using a soapy solution. If any leaks are
®burner pressure gas test point
found they must be rectified immediately. ¯burner pressure regulator cover
Caution: Never use a flame for testing for gas soundness °burner pressure regulator
±electrical connection 230V
6.6 Adjustments
Figure 7b : HONEYWELL gasvalve
6.6.1 Burner gas pressure adjustment
The gas pressure is set for the required heat input before the
appliance leaves the factory, normally provided the gas supply
to the air heater is in accordance with the supply pressure
described on the appliance data plate the operating pressure will
not require adjustment. To check the pressure, the following
procedure should be carried out:

* Ascertain from section 1 of this document and the


appliance data plate the correct operating gas pressure for
the air heater;
* Turn the room thermostat control to its lowest setting;
* Remove the screw from the burner pressure test point of the
multi-functional control valve. Connect a manometer to the
test point( see figure 7a & 7b);
* Adjust the room thermostat to call for heat e.g. above room
Legend :
¬gasvalve HONEYWELL V4601AB
ambient temperature;
-inlet pressure gas test point
* Observe the burner gas pressure on the manometer and
®burner pressure gas test point
compare to the required pressure;
¯burner pressure regulator cover
* If necessary, adjust the burner gas pressure.(only for natural °burner pressure regulator
gas) Remove the cover screw (Honeywell application) or ±electrical connection 230V
cover cap (Sit application). Turn the regulator screw anti-
clockwise to decrease pressure or clockwise to increase
pressure (see figure 7a & 7b); 6.7 Air distribution system
* Set room thermostat to lowest setting to turn OFF the
burners. Replace the test point screw (if removed) and with Adjust the air outlet discharge louvres to provide a satisfactory
the main burner alight, test for gas soundness using a soapy spread of the warm air. Direct the air towards the floor avoiding
solution. blowing directly on people who may be in the vicinity of the
Reset temperature control/room thermostat to comfort appliance.
operating level.
CAUTION: If louvre adjustment is carried out whilst the
appliance is hot wear gloves to avoid being burnt.

0307SCA0AMEN 14/26
6.8 Air heater controls and operation Advise the appropriate person how to safely use and operate the
air heater and describe the use of appropriate external controls.
Check air heater operation after all adjustments have been Ensure that the person understands how to start the heater and
carried out. Set the temperature control above ambient how to turn it OFF.
temperature. Suggest that the instructions are placed close to the air heater
for future reference. In the absence of an appropriate location
SCA air heaters are fitted with a pressure sensitive, combustion fix them to the gas service meter. Ensure they are not placed
air safety control that monitors the combustion airflow. where they may restrict the airflow from the heater or where
The control operates with the settings given in table 10 (settings they may catch fire from a hot surface.
are for sea level installations)
Advise the person who is resuming responsibility that for
When the combustion air safety control closes, verifying continued safe operation the air heater should be serviced at
airflow, the gas control valve will open and the burner will least once a year.
light.
When insufficient airflow, the burner will extinguish until the
airflow returns to the acceptable level.
7.0 SERVICING INSTRUCTIONS
Wait approximately 30 seconds after the burner has lit, the time
delay relay will activate the thermal fan control which will IMPORTANT:
energize the fan motor. Continue to operate the air heater for Only appropriately qualified persons may carry out
several minutes to ensure correct operation. servicing and fault finding on this gas fired equipment.
Before commencing service ensure that both the gas and
Turn room thermostat to its lowest setting. The main burners the electricity are turned and switched "OFF" and that the
should extinguish while the fan continues to run to cool the air air heater has cooled down.
heater. The fan delay relay will normally be de-energized and Inadvertent substitution or replacement of components
stop the fan motor in approximately 45 seconds. similar to those specified or replacement in a manner
contrary to the method herein described could constitute a
Table 10 Combustion air pressure control settings hazard and lead to prosecution.

AmbiRad SCA air heaters will operate with a minimum of


6.9 Handing over maintenance. To ensure long life and satisfactory and safe
performance, an air heater that is operated under normal
Upon satisfactory completion of commissioning and testing, conditions should be inspected and cleaned at the start of each
hand the instructions to the user or their representative. heating season. If the air heater is operated in an area where
unusual amounts of dust, etc are present in the air, more
frequent servicing is recommended.
Model Normal equilibrium Set point 'off'
warm (Pascal) (Pascal) When any service is completed, be sure that components are
reassembled correctly to ensure that no unsafe condition exists.
45 95 68

60 90 68 Upon completion of the service carry out the commissioning


instructions outlined in section 6 of this document.
75 180 130
WARNING:
100 178 130 Excessive dirt buildup on the inside of the burner ports
125 180 130 could cause unburnt gas to spill out of the back of the
burner tube causing a fire or explosion. To prevent this
150 176 130 occurring, clean all of the burner ports at least annually.

200 180 130 CAUTION:


When cleaning air heaters, wearing of eye protection and a
250 174 130
dust face mask is recommended.
300 160 130

0307SCA0AMEN 15/26
7.1 Service procedure

The following procedures should be carried out at least Brush inside each heat exchanger tube until all foreign
annually: material has been removed. The use of a flashlight is
necessary to carry out this operation.
1. Remove the burner assembly as in section 8.1. Clean
thoroughly, (cleaning the burners requires an emery cloth, 3. Clean the axial fan blades, fan guard, and fan motor to
wire brush and a cleaning cloth -stubborn deposits on remove all external dirt . Check the security of the fan on
burners are best cleaned using "acetone" as a solvent). the motor. NOTE: Fan motors are lubricated for life and do
not require greasing.
* Check the condition of the ignitor and clean to remove all
deposits. Check the spark gap (3,0 mm). 4. Remove any dirt and/or grease that may have accumulated
* Check the sensor - clean as necessary. on the venter fan motor and its housing. NOTE: Venter fan
* Remove any soot deposits from the burner with a wire motors are lubricated for life and do not require greasing.
brush. Clean the ports with a degreaser or acetone. A
vacuum cleaner or compressed air may assist in this 5. The gas multi-functional control valve requires no field
cleaning operation. Wipe the inside of the burner tube maintenance except cleaning of it's exterior and checking
clean (cleaning thoroughly with a degreaser as the condition of the wire connections. Instructions for
recommended will retard future buildup of dirt). testing pressure are given in section 6.6.
Inspect the burner for any damage or deterioration. If the
burner is damaged or corroded, replace it. 6. Check the flue/combustion air system for soundness.
Reseal/replace any parts that are not sound.
2. The heat exchanger should remain clean unless a problem
has developed due to poor combustion. Examine the heat 7. Check all wiring connections. Check wiring for
exchanger tubes internally and externally for any sign of any signs of damage. Replace any suspect wiring
deterioration. The outside of the tubular heat exchanger can with an equivalent specification.
be cleaned from the front of the heater with an air jet and/or
a flexible brush. Remove any dust and grease deposits. 8. Check operation of thermal fan control and control relay.

The inner surfaces of the heat exchanger can be reached for 9. When service is complete carry out full commissioning
cleaning with the burner and combustion air fan (venter) procedure as per section 6 of this document.
assemblies removed. Clean with a flue brush or a heavy
wire to which wire wool has been attached.

8.0 Removal & replacement of parts


SCA air heaters must only be fitted with AmbiRad authorized 3. Open the access door.
replacement parts. These heaters must use certificated spare
parts to comply with legislation. 4. Disconnect the union in the gas supply outside of the
appliance.

8.1 Main burner removal 5. Remove gas supply pipe from multi-functional gas control
Instructions for burner removal (see figure 8): valve.

1. Turn OFF the gas supply to the air heater. 6. At the burner rack assembly, remove the nuts that secure
the burner manifold to the burner rack. Lift the burner
2. Switch OFF the electricity supply to the air heater.
rack/manifold assembly upward and pull the assembly out
of the air heater.

0307SCA0AMEN 16/26
Figure 8
Removing the burner rack/manifold assembly (for Instructions for re-assembly:
clarity, the heater cabinet & other parts are not illustrated)
1. Reverse the procedure for removal making sure that all
parts are installed correctly. Check that all components are
secure.

2 When lighting, always follow the lighting instructions on


the air heater.

Remember!
After any service work has been carried out, the air heater must
be fully commissioned. See section 6 of this document

Figure 9
View of the Control Compartment
Legend :
1. Flame senor
2 LC1 limit control (without
reset)
3. Electrical wiring panel
4. Reset lockout signal lamp
5. Differential pressure switch
6. Burner control relay or
ignition controller
7. Flue gas extractor for
combustion products
8. Electrical connectors
9. Time delay relay
10 Fuseholder with fuse
11 Differential pressure point
12 Combination gas valve with
pressure regulation
13 Manifold & injectors
14 Ignition electrode
15 Relay K1.1 (not for UK/IE)
Relay K1.2 (not applicable on
SCA)
16 Relay main ventilator (not
applied on SCA)
17 Electronic net filter
18 LC3 max limit controller with
manual reset
19 3VA separation transformer
(not for UK/IE)
20 Fan control relay
21 Tube burner

0307SCA0AMEN 17/26
8.2 Burner injectors 8.4 Replacement of fan motor and/or fan blade
1. carry out steps 1 to 6 of section 8.1.
2. Unscrew the main burner injectors. Follow these instructions for the replacement of the
3. Re-fit new injectors. fan guard, fan motor or fan blade/s.
4. Re-assemble in reverse order. 1. If the air heater is installed, turn OFF the gas supply
to the air heater.
8.3 Ignition system 2. After the fan has stopped switch OFF the electricity
To access the ignition system, follow steps 1 to 3 in section 8.1. supply to the air heater.
3 Open the access panel and disconnect the wiring to
Ignitor (PN 03 400US 42)- refer to figure 9 and locate the ignitor (on the fan motor.
the side of the burner rack). Disconnect the wire, remove the screw and 4. Remove the complete fan assembly.
the ignitor. Clean with an emery cloth. 5. Dismantle and replace whatever part(s) are needed
Note: Spark gap must be maintained to 3.0 mm See and re-assemble.
figure 10a. 6. Ensure that the fan blade/s is in the correct position
Re-fit the ignitor as per figure 10b. on the shaft referring to the table and figure 11.
CAUTION: Due to high voltage on the spark wire and electrode, do
not touch when energised. See hazard levels. Fig. 11 Proper position of fan blade on motor
shaft
Flame sensor - Refer to figure 9 and locate the flame sensor.
Disconnect the wire, remove the screw and the flame sensor. Clean with
an emery cloth.

Ignition controller - The enclosed integrated circuit monitors the


operation of the burner including ignition. Do not attempt to dismantle
the ignition controller. Each heating season lead wires should be
checked for insulation deterioration and good connections.
Proper operation of the direct spark ignition system requires a
minimum flame current of 1,0 µA when measured with a micro
Model size 'A' hub to motor
ammeter.
45 29 mm
60 → 125 51 mm
Fig. 10a - Ignitor assembly
150 → 200 64 mm
250 → 300 83 mm

Position the assembly on the air heater. Attach the


fan guard.
Rotate the fan blade manually to ensure adequate
clearance. If adjustment is necessary, loosen the
mounting screws, reposition the fan guard, and then
retighten the screws. Rotate the fan blade and check
the clearance. Repeat the above procedure as
Fig. 10b : Fitting the ignitor necessary.
7. Reconnect the fan motor wiring and close the access
panel.
8. Restore the electrical power supply to the air heater
and turn on the gas supply to the air heater. Follow
the lighting instructions displayed on the air heater.
Check for correct operation.

8.5 Multi-functional gas control valve


1. Ensure gas supply to the air heater is turned
OFF.
2. After the air circulation fan has stopped, switch OFF
the electricity supply to the air heater.
For further information and checkout procedure of the direct spark 3. Mark for future identification and disconnect the
ignition system, refer to the manufacturers control operating instructions wires connected to the valve.
a copy of which is supplied with the air heater.

0307SCA0AMEN 18/26
4. Disconnect the gas service union between the control valve When replacing the capillary control be careful not to damage
and the gas service tap. Remove the gas control valve. the capillary tube by kinking. Make bends with a generous
5. Re-fit a replacement valve making all of the radius (± 25 mm). When replacing the disc type control never
required connections. manually attempt to operate the disc by pushing on the disc.
6 Carry out complete commissioning procedure prior to Doing so will alter the calibration and could be hazardous.
placing the appliance back into service as outlined in
section 6.0
8.7 Combustion air control/switch
CAUTION:
The gas control operating valve is the prime safety shut-off. If it is determined that the air differential pressure switch needs
All gas supply lines must be fee of dirt, scale, etc. before replacing, use only AmbiRad authorized replacements that are
connecting to the air heater thus ensuring positive closure of designed for the air heater being serviced. These switches are
the control valve. calibrated to operate at the designed combustion air flow duty
for each appliance size in the product range.

8.6 Thermal overheat (limit) controls


8.8 Combustion air fan (venter)
If it is determined that the thermal overheat control needs
replacing, use only AmbiRad authorized replacements that are 1. Ensure gas supply to the air heater is turned OFF
designed for this appliance. 2. After the air circulation fan has stopped, switch OFF the
electricity supply to the air heater.
To gain access to the control, open the controls compartment 3. To gain access to the fan open the hinged controls
access door. Refer to figure 9 for control locations. The control compartment access door. refer to figure 9 for location
near the top of the air heater is a disc type control. The lower 4. Mark for future identification and disconnect the wires
one is a capillary type one with a capillary tube that extends connecting the fan motor at the terminals on the main
into the heat exchanger area. To remove the controls, wiring junction.
disconnect the wires leading to them, remove the fixing screws 5. Remove combustion air fan and clean as necessary using a
and lift clear of the inner casing panel. wire brush and solvent to remove sticky residues.
6. Re-assemble and check for free rotation before proceeding
NOTE: to test the appliance.
The capillary control is fitted to a bracket.
With the bracket removed from the air heater, remove the NOTE:
control from the bracket. The combustion air fan motor is lubricated for life. DO NOT
OIL OR GREASE

0307SCA0AMEN 19/26
9.0 FAULT FINDING

9.1 Main fault finding chart - Lock-out indicator light is "OFF", but air heater will not operate

WARNING: Fault finding may only be carried out by appropriately qualified persons

Is the thermostat above


room temperature and if
used is the time clock"ON" no Set thermostat above room
temperature & if used make
certain the time clock is ON

yes
yes Is power venting
Is there continuity operating?
between terminals 8 & 7

no
no yes
Reset limit control

Check electronic
ignition control Does the power venter yes Determine what caused the
operate? limit to trip

no
Is there a restriction in the
Is there 230V between no
flue pipe or inlet grill Place into normal operation
L&N?

yes no yes
Is there 230V between no
Check the mains
1&N?

Correct fault
yes

Is there 230V between yes Check the time/tempeature


8&N? control
Is the pressure tubing
connected & in sound no
condition?
Check venter motor
no yes Is there continuity
between 7 & 9?
no
Is the wheel dirty
yes
yes

Replace pressure switch


Clean the venter wheel

Check pressure switch


Connect or replace tubing

0307SCA0AMEN 19/26
9.2 Ignition Controller Lockout indicator Light Repeatedly Comes "ON"

WARNING: Fault finding may only be carried out by appropriately qualified persons

Is polarity of mains
correct?
no
Correct polarity
yes
no Does the inlet gas yes
correct the gas supply pressure agree with the
pressure data badge Wait 15" and press
reset button

Check spark gap A


and ceramic &
no no During 5" trial for ignition
check spark wire &
connector Is a spark visible ? is a flame visible in ths
view port?

check During 5" trial for yes


electronic no ignition is a spark
ignition visible? Check flame signal using yes Check electronic
control micro amp meter. Is signal ignition control
yes
greater than 1,0 micro
Amps?
Spark visible, still no
flame no

Remove corrosion
& scale from flame
yes sensing rod & clean
ceramic insulation
Is there 220 to 240V
between terminals
check multi 5&N
functional
gas valve
no

Check electronic
ignition control
Check flame signal. Is it
greater than 1,0 micro yes Place in normal
Amps? operation

0307SCA0AMEN 21/26
9.3 Limit Control Fault Finding Chart (limit control trips)

WARNING: Fault finding may only be carried out by appropriately qualified persons

Note : SCA air heaters are equipped with 2 limits (a recycling limit and a manual reset limit). During normal operation, neither
limit should trip even if the main electric supply is interrupted during operation. In the event of motor failure, the recycling limit
will trip opening the gas valve.

Are filters yes clean filters


clean?

no

Adjust thermostat Replace


temp. setting above the motor
ambient to energize fan
& gas solenoid valve
yes

Is there 220-240V at
Does the fan no terminals N and 3?
motor operate? yes

yes no

yes Has any non-factory authorized air distribution


device been placed on the heater? Is there excessive Consult fan
Remove the static pressure in the ductwork? Did the motor overload fault finding
restrcition trip?

no
Does the fan control no
energize the fan motor Consult fan
in less than 75"? fault finding
yes
Does the limit trip
Check for excessive yes before the fan is
main burner pressur energized?

no
Place system in normal
operation

0307SCA0AMEN 22/26
9.4 Fan Fault Finding Chart

WARNING: Fault finding may only be carried out by appropriately qualified persons

Adjust thermostat
temperature
setting above ambient to
energize the fan and the
fan solenoid valve

Place the
Is there 220-240V Does the fan system in
no
at terminals N & 3? operate ? normal
no yes operation

Replace the yes


fan start relay
Replace fan
motor

0307SCA0AMEN 23/26
10.0 PARTS LISTING

Description Type Part number Settings


Delta P switch S3 Yamatake/Honeywell C6065FH.. 30 60607 ** ** **

Overheat control device LC1 T.O.D. 60T 11 201614 03 400US 01 170F out 130F in

Overheat cut off device LC3 T.O.D. 10H14 212557 03 400US 03 240F out reset

Fan control delay (K 1.1) FCR T.O.D. 12 S 20 10 H 14 03 400US 05 35-70ec 10-100sec

Combustion fan M3 Drouardtec CP78 (others) 11 43426 01


Combustion fan M3 ES30-98 (only 60) 11 79015
Combustion fan M3 MAGNETEC JA1P (45) 03 400US 11
Combustion fanM3 MAGNETEC JE1E (100/125) 03 400US 13 REV
Gas valve one stage, type 45->150 SIT Tandem 040 03 25250
Gas valve one stage, type 200->300 Honeywell VR 4601 AB 03 25136
Burner relay E Honeywell S 4560 C 1079... 03 25320
Ignition electrode ER Channel products 03 400US 42
Flame sensor electrode IS Channel products 03 400US 41
Net filter FAH DA 3100 ZC (1.6A) 30 61747
Separation trafo 3 VA (T) Not applicable

Separation gas valve relay K1.2 Not applicable

Air distribution fan (45) M1 Magnetek #JE2F 038 03 400US 21


Air distribution fan (45-100) M1 Elnor BX125E AR 0.15kW 01 25855 015
Air distribution fan (125-200) M1 Elnor BX 250E AR 0.37kW 01 25855 037
Air distribution fan (250-300) m1 Elnor BX 270 AR 0.4kW 01 25855 040

** : SCA 45/60 : <P setting out 68PA (PN 30 60607 68)


SCA 75 →300 : <P setting out 130PA (PN 03 400US 051130 & 30 60607 130)

11.0 GAS CONVERSION

11.1 AmbiRad SCA air heaters are designed to operate on 11.4 Changes to carry out :
natural, propane or butane gas and will be supplied for types 45/60/75/100/125/150
fitted for the gas type ordered. In the event of site natural gas : SIT Tandem 830.040
conversion to a different gas type it is necessary to (PN 03 25250) - set pressure regulator as per
convert the gas burner and burner controls. table 2A
propane/butane : set pressure regulator on
maximum pressure and seal regulation screw
11.2 Affix new data plate and gas type over-sticker. for types 200/250/300
natural gas : use Honeywell VR4601A
(PN 03 25136) - set pressure regulator as per
11.3 Upon completion of conversion re-commission the air table 2A
heater in accordance with section 6 of this document. propane/butane : use Honeywell VR4601B
(PN 03 25136B) or VR 4601A + blocking plate

To adapt gas injectors and gas inlet pressures, we refer to table


2A

0307SCA0AMEN 24/26
12.0 USER INSTRUCTIONS

OPERATING
How the air heater works: b) check if thermal overheat control requires resetting
Gas is burned by an atmospheric burner which fires into a heat 7 If the thermal overheat control requires resetting and doing
exchanger. The gas burner is controlled by a double gas valve so restarts the air heater, wait until the appliance warms to
via an electronic burner control, which is actuated thermal equilibrium, to ensure the overheat control does not
automatically via external controls i.e. a room thermostat and/or lock out again. If it does and the temperature near the heater
a time switch. The burner is ignited by a spark igniter. When is less than 30°C, then switch off the appliance and call for
the burner fires and warms the heat exchanger, the heat is service. If the temperature is over 30°C, take appropriate
sensed by a thermally actuated fan control which switches on action to reduce the ambient temperature near the air heater.
the fan when the air temperature has reached its preset
operating level. Air circulation:
At the end of a heating cycle the burner is switched off, the air 1. The space heating process is for air to be circulated through
circulation fan will continue to run until the air heater has the appliance whereby it gains heat from a heat exchanger.
cooled to a safe condition. Thereafter the fan will remain off The air is directly discharged into the space to be heated.
until the next cycle is initiated. The air is eventually recirculated. Therefore it is very
important that an unobstructed path for the circulation of
Safety: the air will be maintained. This is particularly important if
1. Flame failure is detected by the ionisation probe the air heater has been installed to blow through the wall
which is the sensor and will immediately result in gas valve between two rooms.
shut down. 2. Sometimes the air circulation fan of the appliance is
2. Safety against overheating is assured by two overheat connected to a remote over-ride switch. This enables air to
controls. The first is an automatic recycle control which be used for circulation purposes when the air heater is not
protects against low air flow i.e. clogged air ways, fan used for heating purposes e.g. in summer.
failure etc. The second, which is set to a higher level than To use this feature:
the first one, is a control which locks out and switches off a) switch ON electricity
the burner in the event of gross overheating for any reason. b) switch ON manual override switch, this may be fitted as
Manual intervention is necessary to reset this control a feature on a remote composite control.
device. Resetting of the automatic burner control may also
be required. Maintenance:
3. The location of the air heater should be maintained at 1. Maintenance and service must only be carried out by
normal atmospheric pressure. Changes to the building after appropriately qualified persons e.g. "Corgi" registered
air heater installation, should have regard to the heating undertakings.
installation, i.e. structural changes causing excessive 2. It is in your interest to ensure proper service and
draughts from doors, windows etc. Other air handlers and maintenance is carried out at a regular basis. Periods
installation of air extraction equipment which may cause a between service are dependent upon the local environment
negative pressure environment, can seriously affect the where the heater is installed. All gas appliances should be
operation of this type of air heater, especially if combustion serviced at least once a year.
air supply is not ducted. 3. In case of any damage to the appliance, it must be shut
down completely and checked by an appropriately qualified
To light the heater: person.
1. Turn on the gas supply to the air heater. 4. In the event of difficulties in resolving any of these matters,
2. Switch on the electricity supply to the air heater. please do not hesitate to contact AmbiRad or their official
3. Ensure time switch (if fitted) is set to a 'ON' cycle. distributor.
4. Adjust control/room thermostat to desired temperature.
5. Air heater will light automatically when the room
thermostat calls for heat after about 30 sec. NEVER SWITCH OFF ELECTRICTY SUPPLY TO THE
6. If the appliance does not light: AIR HEATER WITHOUT FIRST CLOSING THE GAS
a) check that the burner control does not require resetting. TAP
An indicator light glows at the inside panel of the appliance
and on a remote control if fitted. Reset by pushing
reset/button inside the appliance or the remote control.

0307SCA0AMEN 25/26
13.0 HEALTH & SAFETY Precautions: Wear protective gloves when handling.
People with a history of skin complaints may be
STATEMENT susceptible to irritation.
Dust levels are only likely when the material is
13.1 General abraded.
Under the Consumer Protection Act 1987 and
Section 6 of the Health and Safety at Work Act
1974 we hereby provide the following information
on substances hazardous to health. In general normal handling and use for this purpose
Product range reference Euro.C Series air heaters. will not present discomfort. Follow good hygiene
practices, wash hands before
consuming food or using the toilet.
13.2 Cautionary note First Aid: Medical attention must be sought following
During first firing some smoking may occur,this is eye contact or prolonged reddening of the skin.
due to the burning off of protective/lubricating oils
used during appliance [Link] of this will
have been removed during the production testing 13.6 Thermostat.(Thermal overheat (limit) control LC3)
[Link] is a wise precaution to ensure that Material: Illuminating Kerosene.
adequate ventilation is provided during the initial Description: Sealed phial contains a small quantity in
firing and throughout the commissioning period,this liquid form.
is particulary important if the discharge air is to Recognition: Colourless liquid,paraffin oil/petroleum
blow into a confined space. This smoking does not hydrocarbon odour.
constitute a poison hazard. Characteristics: Non-corrosive, flammable with no
poisonous reference-CH poison Class 3
Precautions: Avoid handling. This product can
13.3 Declaration irritate and defat the skin. Prolonged contact may
AmbiRad products contain no asbestos; copper is cause dermatitis. Avoid breathing vapour. Avoid eye
not employed in gas carrying components; solder contact. Do not ingest.
which has a melting point below 450°C is not used; First Aid: Skin. Wash thoroughly with soap and
paints for corrosion protection and decoration are water.
heat cured and contain no lead. Eyes. Rinse immediately with copious amounts of
The above appliances meet the Electrical Safety clean water.
requirements of EN60 335 Pt 1 1988. Ingestion: Seek medical advice.

NOTE: If skin irritation persists seek medical advice.


13.4 Miscellaneous
Small quantities of adhesives and sealants used in
the product are dried and cured and present no 13.7 Electrolytic Capacitor
known hazard. Two types are used by random selection:
Recognition: 1. Plastic enclosure 2. Aluminium
enclosure
13.5 Insulation and Seals. Material: Contained liquid electrolyte
Material: Alumino - silicon fibre - crane glass Known hazards: Electric shock possible if charged.
Description: Tapes Precautions: Discharge to ground/earth. Do not
Known hazards: Some people can suffer reddening incinerate.
and itching of the skin. Fibre entry into the eyes First Aid: Treat for electric shock if affected
will cause foreign body irritation. Inhalation will
cause irritation to the respiratory tract.

0307SCA0AMEN 26/26

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