REPLACEMENT OF SEAWATER LIFT PUMPS WITH SURFACE

MOUNT MOTORS & INSTALLATION OF NEW CHLORINATOR

PROJECT PACKAGES IN INTEGRATION WITH SWLP SYSTEM AT PANNA
PLATFORM

CUSTOMER
OIL AND NATURAL GAS CORPORATION LIMITED

Deendyal Urja Bhavan, 5 Nelson Mandela Marg, Vasant Kunj, New

Delhi- 110070

CONSULTANT
RINA CONSULTING S.P.A

B-706 Everest Chambers, Marol Naka, Andheri - Kurla Rd, Andheri

East, Mumbai, Maharashtra 400059

LSTK
CONTRACTOR ANCHOR OFFSHORE SERVICES LTD.

Jagruti Co-Op Ind Society Gala No 2, GF, Pt Satavalekar Marg,

Mogal Lane, Mahim (West), Mumbai, Maharashtra – 400016.

PACKAGE
CONTRACTOR PRISTINE WATER

B-234, Okhla Industrial Area, Phase I, New Delhi 110020

Office: +91 11 40550731, +91 11 65020006

Document Title:

P&ID OF CHLORINATOR PACKAGE- PQ (2 X 2.5 KPH)

Client Document No: CH-PR-PID-PQ-106 PW Document No: PW/721/02

 P&ID OF CHLORINATOR
PACKAGE- PQ

DOCUMENT CONTROL SHEET

0 07-02-2023 For Approval SG BP MDR MDR

Intls Sign Intls Sign Intls Sign Intls Sign
Rev. Date Status
Issue
Prepared by Checked by Approved by
Authorisation

REPLACEMENT OF SEAWATER LIFT PUMPS & Client Doc. No: CH-PR-PID-PQ-106 Rev
PROJECT INSTALLATION OF NEW CHLORINATOR
Date: 07-02-2023 Page 1 of 5 0
PACKAGES AT PANNA PLATFORM
 INSTR
TAG NO.

INSTR
TAG NO.

M
P

00 07-02-2023 ISSUED FOR APPROVAL SHARON BHANU MDR

REV DATE DESCRIPTION DRN BY CHKD BY APPD BY

INSTALLATION OF NEW CHLORINATOR

PACKAGES IN INTEGRATION WITH SWLP
SYSTEM AT PANNA PLATFORM

PROCESS AND INSTRUMENTATION DIAGRAM OF

2 x 2.5 KPH CHLORINATOR UNIT AT PQ PLATFORM

SCALE. DOCUMENT NUMBER SHEET NO. REV.

NTS CH-PR-PID-PQ-106 01 OF 03 00
 TAG NO. CH-6810-F-A/B CH-6810-EC-A/B CH-6810-TX-A/B CH-6810-V-A CH-6810-P-A/B CH-6810-K-A/B LCP/PLC
SERVICE
TERMINAL POINT LIST
TYPE OF ALARM SET POINT
ITEM TIE-IN APPLICATION SIZE MATEIRIAL STANDARD HIGH
DESIGN CAPACITY JOINT
LOW ³
WORKING CAPACITY
LOW
PQ PACKAGE TAG DESIGN PRESSURE
NUMBER: CH-6810 OPERATING PRESSURE
DESIGN TEMPERATURE
OPERATING TEMPERATURE
ELECTRICAL DATA
MATERIAL

CONTINUE TO SHEET 3 OF 3

PRISTINE WATER SCOPE

(REFER SHEET 3 OF 3)
TO HYPO TANK
OPEN OPEN
XV- XV-
6810-06 6810-07
CLOSE CLOSE
OPEN OPEN
XV- XV-
6810-06 6810-07
CLOSE CLOSE

CH- CH-
6810-TX-A 6810-TX-B

CH- CH-
6810-TX-A 6810-TX-B

DPT DPT
6810-02 6810-03

NOTE:
ELECTROLYZER A ELECTROLYZER B 1. ALL DRAINS POINTS TO BE CONNECTED TO COMMOM DRAIN.
DPT DPT
6810-02 CH-6810-EC-A 6810-03 CH-6810-EC-B 2. NaOCl FLOW RATE FOR CONTINOUS DOSING IN SEAWATER LIFT PUMPS IS 2.1 M³/HR.
RT-01 RT-02
3. NaOCl FLOW RATE FOR SHOCK DOSING IN FIREWATER PUMPS IS 4.0 M³/HR.
4. EMERGENCY AIR SUPPLY LINE IS DESIGNED FOR 100 NM³/HR.
5. FACILITY FOR AUTOMATIC FLUSHING OF HYPOCHLORITE INJECTION LINES SHALL BE
O OPEN O OPEN PROVIDED FOR FLUSHING HYPOCHLORITE FROM THE SYSTEM DOWNSTREAM OF THE SKID
X3W X3W X3W X3W
F 6810-01 FLUSHING 6810-01 F 6810-02 FLUSHING 6810-02 WHENEVER THERE IS TRIPPING OF BOTH (DUTY AND STANDBY) DOSING PUMPS OR A
C CLOSE C CLOSE
ELECTROLYZER ELECTROLYZER PARTICULAR ONE OR MORE THAN ONE CONSUMER PUMPS ARE NOT WORKING.

CAP : 2.5 kg/hr 6. FACILITY OF AUTOMATIC FLUSHING OF EC MODULE SHALL BE PROVIDED FOR FLUSHING OF
CAP : 2.5 kg/hr
EC MODULES WHENEVER THE DUTY EC MODULE IS TAKEN OUT OF OPERATION OR HAS
TRANSFORMER (WORKING) TRANSFORMER (STANDBY) TRIPPED.
RECTIFIER Cap : 7 kg/hr RECTIFIER
Cap : 7 kg/hr 7. ACTUAL DOSING WILL BE BASED ON MAINTENANCE OF RESIDUAL CHLORINE CONTENT OF
CH-6810-TX-A OPEN
CH-6810-TX-B OPEN 0.3 PPM TO 0.6 PPM FREE CHLORINE IN SEAWATER HEADER.
Oil Cooled PT XV-
6810-04
Oil Cooled PT XV-
6810-05
8. AT DEGASSING TANK HH LEVEL, EC UNIT WILL SHUT DOWN AND AT DEGASSING TANK LL
6810-01 6810-02 LEVEL, DOSING PUMP WILL STOP.
CLOSE CLOSE
OPEN OPEN 9. ALL MAJOR ALARMS AND SHUTDOWNS WILL BE INTERFACED TO DCS FROM LCP VIA
XV- XV-
6810-04 6810-05
MODBUS.
CLOSE PT CLOSE 10. OFF SKID RESIDUAL CHLORINE ANALYSER ( 0.3 PPM TO 0.6 PPM) SIGNALS AND RELATED OFF
PT
6810-01 6810-02 SKID FIELD INSTRUMENT SIGNALS WILL BE INTERFACED WITH PACKAGE PLC AND HOOKED
UP TO DCS VIA MODBUS.

FIT FIT FIT FIT

6810-01 6810-01 6810-02 6810-02

1170 1171

00 07-02-2023 ISSUED FOR APPROVAL SHARON BHANU MDR

OPEN OPEN
XV- XV- REV DATE DESCRIPTION DRN BY CHKD BY APPD BY
6810-02 6810-03
CLOSE CLOSE
OPEN OPEN
XV- XV-
6810-02 6810-03
CLOSE CLOSE

DPT DPT
6810-01 6810-01

OPEN OPEN
XV- XV-
6810-01 BASKET STRAINER 6810-09
CLOSE CLOSE
CH-6810-F-A AIT
6810-1/2
OPEN OPEN
XV- XV-
6810-01 6810-09 AIT
CLOSE 6810-1/2
CLOSE

TO DOSING PUMP OUTLET LINE AIT

6810-A/B
FOR INJECTION LINE FLUSHING
(REFER SHEET 3 OF 3)

BASKET STRAINER BASKET STRAINER

CH-6810-F-B CAP : 4.5 m3/hr HYDROGEN
DETECTOR
QTY : 2 Nos. (1W+1S)
Cap : 6.3m3/hr QTY - 2 Nos.

INSTALLATION OF NEW CHLORINATOR

AIR FILTER REGULATOR PACKAGES IN INTEGRATION WITH SWLP
UNIT
SYSTEM AT PANNA PLATFORM

PROCESS AND INSTRUMENTATION DIAGRAM OF

CONTINUE TO SHEET 3 OF 3 2 x 2.5 KPH CHLORINATOR UNIT AT PQ PLATFORM

SCALE. DOCUMENT NUMBER SHEET NO. REV.

NTS CH-PR-PID-PQ-106 02 OF 03 00
 CONTINUE FROM SHEET 2 OF 3

PRISTINE WATER SCOPE

PT
6810-04
FT
6810-01 OPEN
XV-
LT 6810-08
6810-01 CLOSE
PT
6810-04
FT
6810-01
OPEN
LT XV-
6810-01 6810-08
CLOSE
FROM ELECTROLYSER OUTLET
(REFER SHEET 2 OF 3)

LOCAL CONTROL
STARTER
NaOCL TANK CH- CH-
CAP : 0.5 m3 6810-K-A 6810-K-B

Cap : 2 m3
CH- CH-
6810-K-A 6810-K-B

BUGSCREEN M
BUGSCREEN M
NOTE:

1. ALL DRAINS POINTS TO BE CONNECTED TO COMMOM DRAIN.

2. NaOCl FLOW RATE FOR CONTINOUS DOSING IN SEAWATER LIFT PUMPS IS 2.1 M³/HR.
BLOWER - A BLOWER (TYP) BLOWER - B 3. NaOCl FLOW RATE FOR SHOCK DOSING IN FIREWATER PUMPS IS 4.0 M³/HR.
CH-6810-V CH-6810-K-A AIR CAP. 100 m3/hr CH-6810-K-B 4. EMERGENCY AIR SUPPLY LINE IS DESIGNED FOR 100 NM³/HR.
5. FACILITY FOR AUTOMATIC FLUSHING OF HYPOCHLORITE INJECTION LINES SHALL BE
HEAD : 100 mm Wc PROVIDED FOR FLUSHING HYPOCHLORITE FROM THE SYSTEM DOWNSTREAM OF THE SKID
QTY : 2 Nos. WHENEVER THERE IS TRIPPING OF BOTH (DUTY AND STANDBY) DOSING PUMPS OR A
PARTICULAR ONE OR MORE THAN ONE CONSUMER PUMPS ARE NOT WORKING.
(1W+1S)
FROM STRAINER OUTLET HEADER LINE 6. FACILITY OF AUTOMATIC FLUSHING OF EC MODULE SHALL BE PROVIDED FOR FLUSHING OF
EC MODULES WHENEVER THE DUTY EC MODULE IS TAKEN OUT OF OPERATION OR HAS
(REFER SHEET 2 OF 3)
TRIPPED.
7. ACTUAL DOSING WILL BE BASED ON MAINTENANCE OF RESIDUAL CHLORINE CONTENT OF
0.3 PPM TO 0.6 PPM FREE CHLORINE IN SEAWATER HEADER.
8. AT DEGASSING TANK HH LEVEL, EC UNIT WILL SHUT DOWN AND AT DEGASSING TANK LL
LEVEL, DOSING PUMP WILL STOP.
9. ALL MAJOR ALARMS AND SHUTDOWNS WILL BE INTERFACED TO DCS FROM LCP VIA
MODBUS.
10. OFF SKID RESIDUAL CHLORINE ANALYSER ( 0.3 PPM TO 0.6 PPM) SIGNALS AND RELATED OFF
PT SKID FIELD INSTRUMENT SIGNALS WILL BE INTERFACED WITH PACKAGE PLC AND HOOKED
6810-03 UP TO DCS VIA MODBUS.
FIT
6810-03

PT
6810-03
FIT
6810-03

00 07-02-2023 ISSUED FOR APPROVAL SHARON BHANU MDR

REV DATE DESCRIPTION DRN BY CHKD BY APPD BY

LOCAL CONTROL
CH- STARTER
6810-P-A

CH-
6810-P-A
CH-
6810-P-B
M

CH-
6810-P-B

CENTRIFUGAL
HYPO DOSING PUMP A M
CH-6810-P-A
CENTRIFUGAL
HYPO DOSING PUMPS
QTY : 2 Nos. HYPODOSING PUMP B
CAP : 2.5 m³/hr CH-6810-P-B

(CONT: 1W+1S; SHOCK: 2W)

CONTINUE FROM SHEET 2 OF 3

INSTALLATION OF NEW CHLORINATOR
PACKAGES IN INTEGRATION WITH SWLP
SYSTEM AT PANNA PLATFORM

PROCESS AND INSTRUMENTATION DIAGRAM OF

2 x 2.5 KPH CHLORINATOR UNIT AT PQ PLATFORM

SCALE. DOCUMENT NUMBER SHEET NO. REV.

NTS CH-PR-PID-PQ-106 03 OF 03 00
 PROCESS & SIZING
CALCULATION- PQ

OVERVIEW

The Electrochlorination system is designed to produce 2.5 Kg/hr of active chlorine and the system
configuration shall be 2x2.5 KPH (1W+1S)

System Specifications

 Model No – PCP-CTE 2.5K

 No of Electrolyzers – 2 Nos. (2x100%)
 No of Streams – 2 Nos.
 Concentration of Hypochlorite – 1000 PPM
 Design Pressure – 2-3 Kg/cm2
 Power Supply – 415 V 3 Phase 50 Hz

Offered System mainly consists of following items:

 Seawater filters (CH-6810-F-A/B)
 Electrolytic cells (CH-6810-EC-A/B)
 Degassing Tank (CH-6810-V-A)
 Hydrogen Dilution Blowers (CH-6810-K-A/B)
 Hypo Dosing Pumps (CH-6810-P-A/B)
 Transformer Rectifiers (CH-6810-TX-A/B)
 PLC (CH-6810-LCP)

REPLACEMENT OF SEAWATER LIFT PUMPS & Rev

PROJECT INSTALLATION OF NEW CHLORINATOR Date: 07-02-2023 Page 1 of 5
PACKAGES AT PANNA PLATFORM 0
 PROCESS & SIZING
CALCULATION- PQ

PROCESS CALCULATIONS

Flow Rate of Seawater Lift Pump = 2 x 350 m3/hr = 700 m3/hr

Continuous Dosing @3 ppm for 24 hrs. = 700 x 3 x 24 = 50.4 kg/day
Flow Rate of Firewater Pump = 2 x 340 m3/hr = 680 m3/hr
Shock Dosing @6 ppm for 30 minutes = 680 x 6 x 0.5 = 2.04 kg/day
Total Chlorine Required = (50.4 + 2.04)/24 = 2.185 kg/hr

Electrochlorination System Capacity = 2 X 2.5 KG/HR (2 X 100%)

 Seawater Requirement
Concentration of produced Hypochlorite = 1000 PPM or 1 GPL
Seawater flow required for production of 1 Kg of chlorine = 1000/1 = 1000 Liters or 1 m3
Hence Sea water required for 2.5 Kg/hr chlorine production = 2.5 x 1 = 2.5 m3/hr
Seawater required for cooling of 2 Nos. TRF unit = 1.2 m3/hr (As per inputs from AOSL)
Hence Seawater required at battery limit = 2.5 + 1.2 = 3.7 m3/hr

 Seawater Line Sizing Calculation

4×𝑄
𝐷 = √[3600×𝜋×𝑣]

Where,
D- Diameter of pipe (m)
Q- Flow Rate of Seawater (m3/hr) = 3.7 m3/hr
v- Velocity of Fluid (m/s) = 2 m/s
4×3.7
D = √[ ]
3600×𝜋×2

= 0.0255 m
D = 1.005 inches
Line Size Selected = 1 inch

 Seawater Filter Sizing Calculation

Seawater required at battery limit = 3.7 m3/hr
Seawater Filter design capacity = 4.5 m3/hr (20% Extra) [1W+1S]

REPLACEMENT OF SEAWATER LIFT PUMPS & Rev

PROJECT INSTALLATION OF NEW CHLORINATOR Date: 07-02-2023 Page 2 of 5
PACKAGES AT PANNA PLATFORM 0
 PROCESS & SIZING
CALCULATION- PQ

 Chlorine Concentration Calculation

Capacity of offered system = 2.5 Kg/hr
Seawater required for 2.5 kg/hr system = 2.5 m3
Produced Chlorine Concentration = (System Capacity/Seawater Flow) X 1000
= (2.5/2.5) X 1000
= 1000 PPM

 Hypochlorite (NaOCl) Dosing Pump Calculation

Continuous Dosing in SWLP
Cl2 required for continuous dosing per day = 700 x 3 = 2.1 kg/hr
Chlorine Content in NaOCl = 1 gpl
Continuous Dosing Pump required = 2.1 m3/hr
Shock Dosing in FWP
Cl2 required for shock dosing per hour = 680 x 6 = 4.08 kg/hr
Chlorine Content in NaOCl = 1 gpl
Shock Dosing Pump required = 4.08 m3/hr

Dosing Pump design capacity = 2.5 m3/hr (20% Extra)

[Cont: 2x100% & Shock: 2x50%]

 Degassing Tank Sizing Calculation

Hypo Produced in 2.5 Kg/hr System = 2.5 m3/hr
Hypo required for shock dosing in FWP = 4.08 m3/hr
Considering shock dosing for 15 minutes after every 12 hours (30 minutes per day)
Hypo required per shift of 15 mins. = 4.08/4 = 1.02 m3
Hypo produced by EC in 15 mins. = 2.5/4 = 0.625 m3
Hypo storage required for shock dosing = 1.02-0.625 = 0.395 m3
Tank Capacity Selected = 0.5 m3 (20% Extra) [1W]
Note: Hold up time- Continuous Dosing- 12 minutes, Shock Dosing- Nil

REPLACEMENT OF SEAWATER LIFT PUMPS & Rev

PROJECT INSTALLATION OF NEW CHLORINATOR Date: 07-02-2023 Page 3 of 5
PACKAGES AT PANNA PLATFORM 0
 PROCESS & SIZING
CALCULATION- PQ

 Hydrogen Production and Dilution System Sizing

For 1 kg production of NaOCl, 316 Liters Hydrogen shall be produced, we have provided blowers
to dilute 100% of hydrogen produced. If one blower trips, then standby blower will start if the
stand by blower also fails then Emergency Air flow will take place into the tank. we have also
provided a Hydrogen Detector which will also trip the plant in case of hydrogen leakage. Please
refer below calculation of Air Blower.
The Chemical Reaction process is as under:
2 NaCl + 2 H2O ---------> 2 NaOH + Cl2 + H2
Molecular wt. of H2 = 2.016 g/mol
Molecular wt. of Cl2 = 70.906 g/mol
So, 1 kg of Cl2 will produce = 28.43 g of H2

 Air Blower Calculation

1 Kg Cl2 = 28.43 g/hr of H2 production
= 316 Liters H2/hr
= 0.316 m3/hr
Air (100%) required for dilution = 0.316 x 100 = 31.6 m3/hr
Blower required for 2.5 kg/hr = 2.5 x 31.6
= 79 m3/hr
Blower Selected = 100 Nm3/hr (20% Extra) [1W+1S]

 Blower Line Sizing Calculation

4×𝑄
𝐷 = √[ ]
3600×𝜋×𝑣

Where,
D- Diameter of pipe (m)
Q- Flow Rate of Air (m3/hr) = 79 Nm3/hr
v- Velocity of Air (m/s) = 14 m/s
4×79
D = √[ ]
3600×𝜋×14

= 0.0447 m
D = 1.75 inches
Line Size Selected = 2 inches

REPLACEMENT OF SEAWATER LIFT PUMPS & Rev

PROJECT INSTALLATION OF NEW CHLORINATOR Date: 07-02-2023 Page 4 of 5
PACKAGES AT PANNA PLATFORM 0
 PROCESS & SIZING
CALCULATION- PQ

 Transformer Rectifier Sizing Calculation

Capacity of Each Stream = 2.5 kg/hr
No of Cells in series per Module = 6
Voltage required per Cell = 7V
Hence Voltage required per stream = 6 x 7 = 42 V
Considering Safety Margin = 50 V
DC Current requirement = System Cap. x 1000/No. of Cells
= (2.5 x 1000)/6 = 416.6 A
Considering Safety Margin = 500 A
Selected Rectifier Capacity = 50 V 500 A

REPLACEMENT OF SEAWATER LIFT PUMPS & Rev

PROJECT INSTALLATION OF NEW CHLORINATOR Date: 07-02-2023 Page 5 of 5
PACKAGES AT PANNA PLATFORM 0