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Equipment List 4

The document provides a comprehensive equipment list for the Nitrogen 2000 Ammonia Plant at Point Lisas, detailing various classes of installed equipment including process equipment, exchangers, reactors, towers, drums, rotating equipment, special equipment, and utility equipment. Each class is further broken down into specific items with descriptions, indicating the complexity and scale of the plant's operations. Additionally, it includes offsite and utility equipment necessary for the plant's functionality.

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Mando Lorian
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0% found this document useful (0 votes)
121 views11 pages

Equipment List 4

The document provides a comprehensive equipment list for the Nitrogen 2000 Ammonia Plant at Point Lisas, detailing various classes of installed equipment including process equipment, exchangers, reactors, towers, drums, rotating equipment, special equipment, and utility equipment. Each class is further broken down into specific items with descriptions, indicating the complexity and scale of the plant's operations. Additionally, it includes offsite and utility equipment necessary for the plant's functionality.

Uploaded by

Mando Lorian
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Nitrogen 2000

Ammonia Plant Point Lisas


2040 STPD

3.4 EQUIPMENT LIST

Installed Equipment Summary

The Equipment Summary sheets contained within this section reflect


the permanently installed equipment required by the Process and Utility
Flow Diagrams.

Note that some holds noted on these diagrams affect equipment in this
summary.
Nitrogen 2000
Ammonia Plant Point Lisas
2040 STPD

3.4.1 Process Equipment

Item No Description

Class B: Reformer/Fired Heaters

101-8 Primary Reformer


101-8CA1 Cold Process Air Coil
101-8CA2 Hot Process Air Coil
101-8CF Feed Preheat Coil
101-BCS HP Steam Coil
101-BCX Mixed Feed Coil
101-BJ1 Forced Draft Fan
101-BJ2 Induced Draft Fan
101-8J2T Turbine for 101-8J2
101-8L 1 Combustion Air Preheater
101-BL2 Catalyst Unloading Equipment
102-8 Start-Up Heater

Class C: Exchangers.

101-C Secondary Reformer Waste Heat Boiler


102-C H.P. Steam Superheater
103-C1 HTS Effluent BFW Preheater/Steam Generator
103-C2 HTS Effluent 8FW Preheater/Steam Generator
105-C C02 Stripper Reboiler
106-C LTS Effluent/LPBFW Exchanger
107-C C02 Stripper Quench Cooler
109-C Lean Solution/8FW Exchanger
110-C Lean Solution Cooler
111-C C02 Stripper Ejector Steam Generator
114-C Methanator Feed/Effluent Exchanger
115-C Methanator Effluent Cooler
120-C Ammonia Unitised Chiller
120-CF1 First Stage Refrigerant Flash Drum (Integral with 120-
C)
120-CF2 Second Stage Refrigerant Flash Drum (Integral with
120-C)
120-CF3 Third Stage Refrigerant Flash Drum (Integral with 120-
C)
Nitrogen 2000
Ammonia Plant Point Lisas
2040 STPD

120-CF4 Fourth Stage Refrigerant Flash Drum (Integral with 120-


C)
121-C Ammonia Converter Feed/Effluent Exchanger
122-C1 Ammonia Converter Bed 1 Interchanger (Integral with
105-D)
122-C2 Ammonia Converter Bed 2 Interchanger (Integral with
105-D)
122-C3 Ammonia Converter Bed 3 Interchanger (Integral with
105-D)
123-C1 Ammonia Converter Effluent/2nd Preheat Exchanger
123-C2A Ammonia Converter Effluent/Steam Generator
123-C2B Ammonia Converter Effluent/BFW Preheat Exchanger
124-C Ammonia Converter Effluent Cooler
127-C Refrigerant Condenser
128-C Refrigerant Compressor 3rd Stage lntercooler
130-C Synthesis Gas Compressor Suction Cooler
133-C Feed Gas Compressor Kickback Cooler
134-C Synthesis Gas Compressor Kickback Cooler
160-C Ammonia Distillation Column Reboiler (Integral with 105-
E)
161-C Aqua Ammonia Interchanger
167-C Refrigerant Compressor 2nd Stage lntercooler
172-C Methanator Heater
173-C Start-up Cooler
174-C Stripped Condensate Cooler
183-C Mol. Sieve Regeneration Heater
188-CA/CB/CC Condensate Stripper Feed/Effluent Exchanger

Class D: Reactors

103-D Secondary Reformer


104-D1 High Temperature Shift Converter
104-D2 Low Temperature Shift Converter
105-D Ammonia Synthesis Converter
106-D Methanator
107-D Primary Reformer Effluent Transfer Line
108-DA Desulfuriser
108-DB Desulfuriser
109-DA Molecular Sieve Drier
109-DB Molecular Sieve Drier

C'· /J
Nitrogen 2000
Ammonia Plant Point Lisas
2040 STPD

Class E: Towers

101-E C02 Absorber


102-E C02 Stripper
103-E LP Ammonia Scrubber
104-E HP Ammonia Scrubber
105-E Ammonia Distillation Column
150-E Process Condensate Stripper
Nitrogen 2000
Ammonia Plant Point Lisas
2040 STPD

Class F: Drums I Tanks

101-F Steam Drum


102-F1 Raw Gas Separator
102-F2 C02 Absorber Overhead Knockout Drum
104-F Synthesis Gas Compressor Suction Drum
106-F Ammonia Separator
107-F Ammonia Letdown Drum
109-F Refrigerant Receiver
114-F Benfield Solution Storage Tank
115-F Benfield Solution Sump
118-F Benfield Carbon Filter
132-F Lean Solution Flash Tank
144-F Feed Gas Knockout Drum
156-F Steam Slowdown Drum
157-F Mol. Sieve Regeneration HP Condensate Drum

Class J: Rotating Equipment

101-J Air Compressor/Generator


101-JCA Compressor lntercooler (Stage 1)
101-JCB Compressor lntercooler (Stage 2)
101-JCC Compressor lntercooler (Stage 3)
101-JCD Compressor lntercooler (Stage 4)
101-JL Lube Oil Console for 101-J
101-JT Turbine for 101-J
102-J Feed Gas Compressor
102-JGS Seal Gas System for Train 102-J
102-JT Turbine for 102-J
103-J Synthesis Gas Compressor
103-JGS Seal Gas System for Train 103-J
103-JL Common Lube Oil Console for 102-J, 103-J and 105-J
103-JT Turbine for 103-J and 105-J
103-JTC Combined Surface Condenser
104-J High Pressure BFW Pump
104-JA High Pressure BFW Pump (Spare for 104-J)
104-JT Turbine for 104-J
105-J Ammonia Refrigerant Compressor
105-JGS Seal Gas System for 105-J
107-JA Lean Benfield Solution Pump
107-JAHT Hydraulic Turbine for 107-JA
107-JB Lean Benfield Solution Pump
Nitrogen 2000
Ammonia Plant Point Lisas
2040 STPD

107-JC Lean Benfield Solution Pump (Spare for 107-JA or 107-


JB)
107-JCT. Turbine for 107-JC
111-J Benfield Transfer Pump
112-J Condensate Pump for 103-JTC
112-JA Condensate Pump for 103-JTC (Spare for 112-J)
115-J Benfield Sump Pump
116-J C02 Stripper Quench Pump
116-JA C02 Stripper Quench Pump (Spare for 116-J)
120-J Ammonia Reflux Pump
120-JA Ammonia Reflux Pump (Spare for 120-J)
121-J Process Condensate Pump
121-JA Process Condensate Pump (Spare for 121-J)
124-J Cold Ammonia Product Pump
124-JA Cold Ammonia Product Pump (Spare for 124-J)
130-J Ammonia Distillation Column Feed Pump
130-JA Ammonia Distillation Column Feed Pump (Spare for
130-J)
131-J HP Scrubber Feed Pump
131-JA HP Scrubber Feed Pump (Spare for 131-J)

Class L: Special Equipment

104-L Benfield Solution Filter


106-L Oxygen Scavenger Injection System (to be supplied by
COMPANY)
107-L Condensate Corrosion Inhibitor Injection System (to be
supplied by COMPANY)
108-L Phosphate Injection System (to be supplied by
COMPANY)
109-L Benfield Antifoam Injection System
110-L Benfield Solution Mixer
115-L Benfield Sump Filter
132-L 1 Flash Tank Ejector 1
132-L2 Flash Tank Ejector 2
132-L3 Flash Tank Ejector 3
132-L4 Flash Tank Ejector 4
160-L Purge Gas Recovery Unit, PGRU
161-L Feed Gas Coalescer

q-L/}
Nitrogen 2000
Ammonia Plant Point Lisas
2040 STPD

Class U: Utility Equipment

101-U Deaerator
Nitrogen 2000
Ammonia Plant Point Lisas
2040 STPD

3.4.2 Offsite I Utility Equipment

Item No. Description

Class A: Civil

2101-A Cooling Tower Basin


2202-A Seawater Intake Basin
2402-A Waste Water Effluent Sump
2403-A Oil Interceptor
2405-A Oil Containment Sump

Class B: Flare

2202-B Ammonia Storage Flare Stack


2202-BL Flame Front Generator For Storage Flare
2203-B Ammonia Flare Stack
2203-BL Flame Front Generator for Process Flare

Class C: Exchangers

2201-CA Freshwater/Seawater Plate Exchanger


2201-CB Freshwater/Seawater Plate Exchanger
2201-CC Freshwater/Seawater Plate Exchanger

Class F: Drums I Tanks

2001-F Fresh Water/Firewater Storage Tank


2002-F Demineralised Water Tank
2003-F Drinking Water Tank
2006-F Boiler Blow Down Drum
2007-F Process Flare KO Drum
2010-F Raw Water Receiving Tank
2100-F Ammonia Storage Tank
2103-F Ammonia Storage Tank
2104-F Fresh Cooling Water Chemical Injection Pot
2203-F Caustic Storage Drum
Nitrogen 2000
Ammonia Plant Point Lisas
2040 STPD

2204-F Sulphuric Acid Storage Drum


2401-F Waste Water Neutralisation Tank

Class J: Rotating Equipment

2001-JA Fresh Water Supply Pump


2001-JB Fresh Water Supply Pump
2001-JC Fresh Water Supply Pump (Spare)
2002-J Demineralised Water Pump
2002-JA Demineralised Water Pump (Spare for 2002-J)
2003-J MP Boiler Feed Water Pump
2003-JA MP Boiler Feed Water Pump (Spare for 2003-J)
2004-J Drinking Water Pump
2004-JA Drinking Water Pump (Spare for 2004-J)
2006-JA Raw Water Booster Pump
2006-JB Raw Water Booster Pump
2007-J Filter Backwash Pump
2101-JA Ammonia Loading Pump A
2101-JB Ammonia Loading Pump B
2107-J Ammonia Circulation Pump
2201-JA Fresh Cooling Water Pump
2201-JB Fresh Cooling Water Pump
2201-JC Fresh Cooling Water (Spare for 2201-JA/JB) Pump
2202-JA Seawater Cooling Water Pump A
2202-JB Seawater Cooling Water Pump B
2202-JC Seawater Cooling Water Pump C (Spare for
2202JA/JB)
2203-J Fire Water Jockey Pump
2204-J Fire Water Pump
2204-JA Fire Water Pump (Spare, Diesel)
2204-JAD Diesel Engine for 2204-JA
2204-JAF Diesel Storage Tank
2205-J Caustic Transfer Pump
2205-JA Caustic Transfer Pump (Spare for 2205-J)
2206-J Sulphuric Acid Pump
2206-JA Sulphuric Acid Pump (Spare for 2206-J)
2209-J Seawater Cooling Water Make-Up Pump
2209-JA Seawater Cooling Water Make-Up Pump (Spare for
2209-J)
2303-J Emergency Generator
2303-JD Diesel Engine for 2303-J
2401-J Neutralisation Tank Pump
2401-JA Neutralisation Tank Pump (Spare for 2401-J)
Nitrogen 2000
Ammonia Plant Point Lisas
2040 STPD

2502-J Ammonia Vapor Return Blower


2403-J Neutralized Effluent Pump
2403-JA Neutralized Effluent (Pump Spare)
Nitrogen 2000
Ammonia Plant Point Lisas
2040 STPD

Class L: Special Equipment

2001-L Phospate Injection System (to be supplied by


COMPANY)
2003-L PA/IA Compressor Package
2004-LFA Raw Water Filter
2004-LFB Raw Water Filter
2104-L Ammonia Refrigeration Package
2103-L Ammonia Liquid LoadingNapor Return Arm
2203-L Sea Water Chlorination Unit
2204-LF1 Nitrogen Storage Tank
2204-LF2 Nitrogen Storage Tank
2204-LC1 Nitrogen Vaporiser
2204-LC2 Nitrogen Vaporiser
2205-L Acid Injection System (to be supplied by COMPANY)
2206-L Scale Inhibitor Injection (to be supplied by COMPANY)
2207-L Drinking Water Chlorinator Package
2209-L Chlorine Dioxide Injection Package (to be supplied by
COMPANY)
2210-L Nitrogen Bottle Rack at Jetty (to be supplied by
COMPANY)
2211-L Biocide Injection System (to be supplied by COMPANY)
2212-L Control Panel Skid
2404-L Belt Oil Skimmer

Class U: Utility Equipment

2001-U Water Treatment Unit


2001-UL Acid/Caustic Injection Package
2001-UL 1 Bisulphate Injection Package
2002-U Package Boiler
2003-U Mixed Bed Polisher
2101-U Seawater Cooling Tower

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