Batteries and

Electrical Parts
Premium High Output Batteries . . . . . . . . . . . . . . . . 4
General Service Batteries . . . . . . . . . . . . . . . . . . . . . 5
Battery Information . . . . . . . . . . . . . . . . . . . . . . . . . . 9
BCI Group Size Interchange Guide . . . . . . . . . . . . . 11
BCI Assembly Numbers, Cell Layouts and Terminals 17
Battery Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Emergency Start Systems . . . . . . . . . . . . . . . . . . . . . 19
Composite Halogen Lights . . . . . . . . . . . . . . . . . . . . . 20
Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electrical Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

3
 Batteries and Electrical Parts
Premium High Output Batteries
● Provide three or more times the life of the best known battery
brands.
● Deliver reliable starts due to high cold cranking amps (CCA) and
reserve capacities (RC).
● Exceed the industry’s most abusive vibration tests.
● Successfully recharge even after a radio or disconnect switch is left
on for over 72 hours.
BCI COLD RESERVE AMP HR.
GROUP PART CRANKING CAPACITY CAPACITY
SIZE NUMBER VOLTS AMPS* MINUTES** @ 20 HRS. CONSTRUCTION

2 153-5690 6 765 210 90 Polypropylene Case, Low Antimony Design

4D 9X-9720 12 1000 275 140 Polypropylene Case, Low Antimony Calcium Design
4D 153-5700 12 1100 305 145 Polypropylene Case, Calcium Design (Wet only)
4D 9X-9730 12 1300 400 190 Polypropylene Case, Low Antimony Calcium Design
8D 101-4000 12 1400 400 190 Polypropylene Case, Low Antimony Calcium Design
8D 153-5720 12 1465 465 200 Polypropylene Case, Calcium Design (Wet only)
24 153-5656 12 650 110 52 Polypropylene Case, Calcium Design (Wet only)
31 3T-5760 12 750 165 100 Polypropylene Case, Calcium Design (Wet only)
31 9X-3404 12 900 165 100 Polypropylene Case, Calcium Design (Wet only)
31 115-2421 12 950 170 90 Polypropylene Case, Calcium Design
31 115-2422 12 950 170 90 Polypropylene Case, Calcium Design (Wet only)
74 153-5660 12 650 110 52 Polypropylene Case, Calcium Design, Side Terminals (Wet only)
All batteries have taper post design and are shipped dry except as noted. * For 30 seconds at 0° F ** 25 Amp output at 80° F

BCI ADD WATER BCI OVERALL DIMENSIONS NOMINAL WEIGHT ACID

GROUP PART MAINTENANCE LENGTH WIDTH HEIGHT WET DRY TO FILL
SIZE NUMBER CHECK/HRS. (in) (mm) (in) (mm) (in) (mm) (lbs) (kg) (lbs) (kg) (qt) (liter)

2 153-5690 1000 10.2 259 6.9 176 9.3 239 45 20 33 14 4.8 5.0
4D 9X-9720 1000 20.8 527 8.6 218 9.8 250 101 46 59 27 15.9 15.0
4D 153-5700 — 20.8 527 8.8 222 9.8 248 101 46 — — — —
4D 9X-9730 1000 20.8 527 8.6 218 9.8 250 119 54 81 37 14.8 14.0
8D 101-4000 1000 20.8 527 11.1 280 9.8 250 132 60 86 39 18.0 17.0
8D 153-5720 — 20.8 527 11.1 280 9.8 250 132 60 — — — —
24 153-5656 — 10.2 258 6.8 174 8.9 226 39 17 — — — —
31 3T-5760 — 13.0 333 6.8 174 9.4 240 55 25 — — — —
31 9X-3404 — 13.0 333 6.8 174 9.4 240 58 25 — — — —
31 115-2421 — 13.0 333 6.8 174 9.4 240 60 27 44 44 6.6 6.0
31 115-2422 — 13.0 333 6.8 174 9.4 240 60 27 — — — —
74 153-5660 — 10.2 258 6.8 174 8.2 207 39 17 — — — —

4
 BCI COLD RESERVE AMP HR. BCI OVERALL DIMENSIONS NOMINAL WEIGHT ACID
GROUP PART CRANKING CAPACITY CAPACITY LENGTH WIDTH HEIGHT WET DRY TO FILL
SIZE NUMBER VOLTS AMPS* MINUTES** @20 HRS. CONSTRUCTION (in) (mm) (in) (mm) (in) (mm) (lbs) (kg) (lbs) (kg) (qt) (liter)

Agricultural / Industrial / Truck

1 8T-9734 6 635 185 100 Low Maintenance, Hybrid 9.0 229 6.9 175 8.7 221 33 15 22 10 4.5 4.3
Construction
3 8T-9732 6 670 255 134 Low Maintenance, Low Antimony 11.7 297 6.8 173 8.8 224 49 22 35 16 5.5 5.2
Grids
3D 8T-9730 6 1400 640 320 Low Maintenance, Low Antimony 20.5 520 8.7 221 9.9 252 126 57 90 41 11.0 10.4
Grids
4 8T-9733 6 825 250 125 Low Maintenance, Hybrid 12.6 320 6.9 175 9.5 241 46 21 29 13 7.5 7.1
Construction
7D 8T-9731 6 875 335 156 Low Maintenance, Low Antimony 15.7 399 7.2 183 9.5 241 60 27 35 16 7.0 6.6
Grids
General Service Batteries (Dry)

24F 9X-1382 12 650 97 50 Maintenance Free, Calcium Grids 10.6 269 6.8 173 9.0 229 40 18 28 13 6.0 5.7
26 145-4517 12 550 80 48 Low Maintenance, Calcium Grids 8.8 222 6.8 171 8.0 203 33 15 24 11 3.5 3.1
26R 145-4518 12 550 80 48 Low Maintenance, Calcium Grids 8.8 222 6.8 171 8.0 203 33 15 24 11 3.5 3.1
27 130-1978 12 530 85 61 Maintenance Free, Calcium Grids 12.0 305 6.8 171 9.0 229 45 20 28 13 6.5 6.1
27 3E-8925 12 710 115 55 Maintenance Free, Calcium Grids 12.0 305 6.7 170 9.0 229 46 21 30 15 6.5 6.2
27F 143-4084 12 530 85 61 Maintenance Free, Calcium Grids 12.0 305 6.8 171 9.0 229 45 20 28 13 6.5 6.1
29H 9X-1379 12 525 98 60 Low Maintenance, Hybrid 13.0 330 6.8 173 9.3 236 57 26 31 14 7.5 7.1
Construction
Automotive / Light Truck
22F 9X-1384 12 425 55 32 Maintenance Free, Calcium Grids 9.4 239 6.8 173 8.3 211 29 13 20 9 4.5 4.3
24 9X-1383 12 650 97 50 Maintenance Free, Calcium Grids 10.2 259 6.8 173 9.0 229 40 18 29 13 6.0 5.7
74 9X-1385 12 650 97 50 Maintenance Free, Calcium 10.2 259 7.0 178 8.1 206 40 18 29 13 6.0 5.7
Grids (Side terminals)
Marine / Recreational
8V 8C-3640 8 815 345 182 Low Maintenance, Low Antimony 20.4 518 7.0 178 10.5 267 94 43 70 32 8.9 8.4
Grids
Batteries and Electrical Parts

All batteries have taper post design and are shipped dry except as noted * For 30 seconds at 0° F ** 25 Amp output at 80° F

5
6
BCI COLD RESERVE AMP HR. BCI OVERALL DIMENSIONS NOMINAL WEIGHT ACID
GROUP PART CRANKING CAPACITY CAPACITY LENGTH WIDTH HEIGHT WET DRY TO FILL
SIZE NUMBER VOLTS AMPS* MINUTES** @20 HRS. CONSTRUCTION (in) (mm) (in) (mm) (in) (mm) (lbs) (kg) (lbs) (kg) (qt) (liter)

Agricultural / Industrial / Truck

1 8C-3617 6 635 185 100 Low Maintenance, Hybrid 9.0 229 6.9 175 8.7 221 33 15 — — — —
Construction
2 8C-3629 6 660 210 90 Low Maintenance, Low Antimony 10.2 259 6.8 173 8.7 221 35 17 — — — —
Grids
3 8C-3630 6 670 255 134 Low Maintenance, Low Antimony 11.7 297 6.8 173 8.8 224 49 22 — — — —
Grids
3EE 8C-3620 12 375 88 54 Low Maintenance, Low Antimony 19.3 490 4.4 112 8.7 221 42 19 — — — —
Grids
3EH 8C-3632 6 810 240 115 Low Maintenance, Low Antimony 19.3 490 4.4 112 10.0 254 40 18 — — — —
Grids
4 8C-3633 6 975 265 125 Maintenance Free, Calcium 12.6 320 6.9 175 9.5 241 46 21 — — — —
Grids
4D 8C-3623 12 880 250 115 Low Maintenance, Low Antimony 20.8 528 8.4 213 10.0 254 95 43 — — — —
Grids
4DLT 8C-3622 12 800 235 100 Low Maintenance, Low Antimony 20.0 508 8.2 208 8.2 208 79 36 — — — —
Batteries and Electrical Parts

Grids
7D 8C-3635 6 875 335 156 Low Maintenance, Low Antimony 15.7 399 7.2 183 9.5 241 60 27 — — — —
Grids
8D 8C-3624 12 1200 400 190 Low Maintenance, Low Antimony 20.7 526 11.0 279 9.8 249 130 59 — — — —
Grids
24F 3T-5858 12 650 110 55 Maintenance Free, Calcium 10.6 269 6.8 173 9.0 229 40 18 — — — —
Grids
27 8C-3601 12 710 135 65 Maintenance Free, Calcium 12.0 305 6.7 170 9.0 229 46 21 — — — —
Grids
27F 8C-3602 12 710 135 65 Maintenance Free, Calcium 12.0 305 6.7 170 9.0 229 46 21 — — — —
Grids
29H 8C-3627 12 800 180 100 Maintenance Free, Calcium 13.0 330 6.8 173 9.3 236 57 26 — — — —
Grids
31 8C-3628 12 720 165 80 Maintenance Free, Calcium 13.0 330 6.8 173 9.4 239 53 24 — — — —
General Service Batteries (Wet — Available only for U.S. and U.S. export)

Grids (Stud terminals)

31 100-4081 12 950 170 110 Maintenance Free, Calcium 13.0 330 6.8 173 9.4 239 62 28 — — — —
Grids (Stud terminals)

All batteries have taper post design and are shipped dry except as noted * For 30 seconds at 0° F ** 25 Amp output at 80° F
 BCI COLD RESERVE AMP HR. BCI OVERALL DIMENSIONS NOMINAL WEIGHT ACID
GROUP PART CRANKING CAPACITY CAPACITY LENGTH WIDTH HEIGHT WET DRY TO FILL
SIZE NUMBER VOLTS AMPS* MINUTES** @20 HRS. CONSTRUCTION (in) (mm) (in) (mm) (in) (mm) (lbs) (kg) (lbs) (kg) (qt) (liter)

Automotive / Light Truck

22F 3T-5859 12 425 65 35 Maintenance Free, Calcium 9.4 239 6.8 173 8.3 211 29 13 — — — —
Grids
24 3T-5857 12 650 110 55 Maintenance Free, Calcium 10.2 259 6.8 173 9.0 229 40 18 — — — —
Grids
26 8C-3600 12 500 75 45 Maintenance Free, Calcium 8.8 224 6.8 173 8.0 203 29 13 — — — —
Grids
41 8C-3605 12 655 110 64 Maintenance Free, Calcium 11.5 292 6.9 175 6.9 175 37 17 — — — —
Grids
55 8C-3611 12 560 95 52 Maintenance Free, Calcium 8.5 216 6.0 152 8.5 216 33 15 — — — —
Grids
56 8C-3611 12 560 95 52 Maintenance Free, Calcium 8.5 216 6.0 152 8.5 216 33 15 — — — —
Grids
58 8C-3612 12 560 85 53 Maintenance Free, Calcium 9.6 244 7.2 183 7.0 178 31 14 — — — —
Grids
62 8C-3611 12 560 95 52 Maintenance Free, Calcium 8.5 216 6.0 152 8.5 216 33 15 — — — —
Grids
65 9X-5408 12 850 150 80 Maintenance Free, Calcium 11.9 302 7.4 188 7.5 191 46 21 — — — —
Grids
74 3T-5860 12 650 110 55 Maintenance Free, Calcium 10.2 259 7.0 178 8.1 206 40 18 — — — —
Grids (Side terminals)
75 7X-6100 12 675 100 60 Maintenance Free, Calcium 9.0 229 7.0 178 7.3 185 35 16 — — — —
Grids (Side terminals)
Dual Terminal Offering
24 127-0824 12 840 120 63 Maintenance Free, Calcium 10.9 277 7.0 178 9.0 229 44 20 — — — —
Grids
24F 127-0824 12 840 120 63 Maintenance Free, Calcium 10.9 277 7.0 178 9.0 229 44 20 — — — —
Grids
34/78 127-0826 12 790 125 66 Maintenance Free, Calcium 10.2 259 7.0 178 8.0 203 42 19 — — — —
Grids
General Service Batteries (Wet — Available only for U.S. and U.S. export)

74 127-0824 12 840 120 63 Maintenance Free, Calcium 10.9 277 7.0 178 9.0 229 44 20 — — — —
Grids
Batteries and Electrical Parts

All batteries have taper post design and are shipped dry except as noted * For 30 seconds at 0° F ** 25 Amp output at 80° F

7
8
BCI COLD RESERVE AMP HR. BCI OVERALL DIMENSIONS NOMINAL WEIGHT ACID
GROUP PART CRANKING CAPACITY CAPACITY LENGTH WIDTH HEIGHT WET DRY TO FILL
SIZE NUMBER VOLTS AMPS* MINUTES** @20 HRS. CONSTRUCTION (in) (mm) (in) (mm) (in) (mm) (lbs) (kg) (lbs) (kg) (qt) (liter)

Marine / Recreational
GC-2 8C-3641 6 75+ — 215 Deep Cycle, Antimony Grids 10.3 262 7.1 180 10.9 277 64 29 — — — —
(Offset post with horizontal hole)
U1 8C-3636 12 250 32 25 Maintenance Free, Calcium 7.7 196 5.2 132 7.3 185 18 8 — — — —
Grids
24M 8C-3638 12 650 110 55 Marine Starting, Maintenance Free, 10.9 277 6.8 173 9.9 251 40 18 — — — —
Calcium Grids (Stud terminals)
27M 8C-3639 12 485 130 82 Deep Cycle, Antimony Grids 12.7 323 6.6 168 9.9 251 53 24 — — — —
(Stud terminals)

All batteries have taper post design and are shipped dry except as noted * For 30 seconds at 0° F ** 25 Amp output at 80° F
Batteries and Electrical Parts

General Service Batteries (Wet — Available only for U.S. and U.S. export)
 Batteries and Electrical Parts
Selling Batteries in Applications Other than Caterpillar Equipment
Caterpillar batteries fit a wide variety of applications including many competitive earthmoving machines,
industrial equipment, farm implements, on-highway trucks and passenger cars. The Caterpillar Battery
Cross Reference Guide, PEGP7801, lists the proper size for many applications.

Sometimes the proper BCI Group size may not be known. In this case, always consider the following before
recommending a battery:
● Voltage

● Cold Cranking Power

● Overall Dimensions

● Terminal Type and Position

When helping customers compare Caterpillar batteries to other brands of batteries, stress these areas:
● Performance Specifications (Particularly Cold Cranking Power)
● Battery Construction Features
● Warranty

Identifying Battery Sales Opportunities

A quick visual inspection of a customer's battery can often identify replacement sales opportunities.
Look for the following signs which indicate a potentially weak battery:
● Missing vent caps

Replacement Vent Caps

REPLACEMENT BATTERY
VENT PART
CAP NUMBER

7N-0060 9S-4700, 5S-7219, 9S-7120, 9S-7130, 7N-7200, 4S-9261,

4S-9219, 9G-3837, 4N-9500, 8N-0500, 9G-4231, 9G-4232, 9G-4233,
9G-4234, 9G-4250, 8C-3620, 8C-3621, 8C-3622, 8C-3623,
8C-3624, 8C-3630, 8C-3631, 8C-3632, 8C-3635, 8C-3640.
6N-9826 4N-4495, 9S-4701
7N-7238 9S-7170

● Warranty markings indicating a battery over 3 years old

● Excessive corrosion on terminals
● Signs of acid leaks (especially near the terminals)
● Unusually low acid levels

Warranty Information
Consult your Cat Warranty Guide for details of the Caterpillar Battery Warranty.

9
 Batteries and Electrical Parts
Industry Battery Ratings
The battery industry has established two methods of rating batteries. The ratings are designed to reflect the
increased cranking and electrical requirements of today's vehicles.

Cold Cranking Power at 0°F (-17.8°C)*

This rating:
● Recognizes that the most important function of the battery is to provide power for cranking and starting
the engine.
● Takes into consideration the effects of engine displacement, compression ratio, temperature, time, engine
condition and a minimum practical terminal voltage.
● Indicates the discharge rate in amperes that a fully-charged battery will maintain for 30 seconds at 0°F
(-17.8°C) without the terminal voltage falling below the lowest practical voltage for cranking and ignition.
* Note: Many retail outlets are advertising battery Cranking Amps (CA) rather than Cold Cranking Amps (CCA). Cranking Amps are measured
at 32˚F (0˚C), which artificially elevates the starting power of a battery

Reserve Capacity Rating at 80°F (26.7°C)

This rating indicates:
● The number of minutes that a fully-charged battery at 80°F (26.7°C) will supply power for ignition,
lights and accessories if the charging system fails.

Battery Maintenance Tips

Proper battery maintenance is essential to ensure quick, dependable starting and reliable operation of the
electrical system. Make it a habit to regularly check the condition of your Cat Battery.
1. Check the electrolyte level in each cell to make sure it is above the plates.
2. Keep the battery terminals free from corrosion.
3. Vent caps should be in place and secure. Make sure the vent holes are not plugged.
4. Check the battery holddown clamps to make sure they are fastened securely.
NOTE: If battery failure is a recurring problem, it may be due to a malfunction in the charging system, such
as a defective alternator or voltage regulator. (See Special Instruction Form SEHS7633 for details on each
step of battery testing.)
See the Caterpillar Battery Cross Reference Guide (PEGP7801) for special machine applications.

10
 Batteries and Electrical Parts
BCI Group Size Interchange Guide
BCI YEARS THE AUTOMOBILE MANUFACTURERS
GROUP ALTERNATE USED BELOW USE THE FIRST
SIZE REPLACEMENT REPLACEMENT FOOTNOTE AS O.E. COLUMN AS O.E. BATTERIES

21 24 a 1970-1991 Chrysler, Subaru, Mazda

26, 86 b
34 a, b
21R 24F a 1981-1991 GM, Isuzu, Mazda
26R b
22F 21R 24F a 1970-1990 Ford, AMC, Renault, Saab, Opel, Jaguar, Toyota,
26R b Chevrolet GEO
22NF 45 f 1970-1977 Renault, MG, Triumph, Austin
23 24F, 22F, 21R 26R b 1977-1980 Ford, Peugeot
24 21 27 a 1970-1998 AMC, Chrysler, Toyota, Nissan, Hyundai, Lexus,
26, 34, 86 b Alpha Romeo, Mazda and other imports
24F 22F, 21R 27F a 1970-1998 Ford, Toyota, Nissan, Saab, Acura, Hyundai, Lexus,
26R, 85 b Alpha Romeo, Honda
25 21, 24 26, 34, 86 b 1979-1990 Chrysler, Mazda, Nissan, Hyundai, Isuzu, Eagle
26 34, 86 a 1978-1991 Chrysler, Honda, GM, Suzuki, Chevrolet GEO
24 a, c
21 c
26R 22F, 21R 24F, 27F a, c Not an Original Equipment Group Size
27 24, 21 26, 34, 86 b 1970-1998 Chrysler, Toyota, Nissan, Mitsubishi, Ford,
Isuzu, Infiniti
27F 24F, 22F, 21R 26R, 85 b 1970-1991 Ford, Toyota, Nissan
33 1984-1987 Ford
34 26, 86 21, 24 c 1985-1991 Chrysler, Ford
34R Not an Original Equipment Group Size 1989-1991 Sterling
35 24F a 1982-1998 Ford, GM, Mazda, Nissan, Subaru, Hyundai,
Chevrolet GEO, Lexus, Toyota, Honda
41 42 1975-1998 Volkswagen, Porsche, Audi
42 41 a 1970-1990 Volkswagen, Porsche, Audi, Renault, Yugo, BMW
43 48 1970-1975 Mercedes-Benz
44 49 1970-1975 Mercedes-Benz
45 22NF f 1970-1991 Honda, Mitsubishi, Acura, GEO Tracker,
Dodge Imports
46 24 e 1970-1986 Volvo
47 42 e 1970-1991 Mercedes-Benz, BMW, Volvo, Merkur, Sterling,
Saab
48 48, 41 e 1976-1991 Mercedes-Benz, BMW, Peugeot, Volvo
49 41 e 1974-1998 Mercedes-Benz, Volvo, Porsche, Peugeot
54 56 1978-1986 Ford, AMC, Jeep
55 56 1978-1990 Ford, AMC, Jeep
56 1978-1990 Ford, AMC, Jeep
57 58 1981-1986 Ford
58 1981-1998 Ford, Jeep, Renault
59 65 1996-1998 Ford
a Check battery tray for adequate length.
b I-bar height adapter may be required in top holddown applications require modification.
c Batteries are 1” taller, check clearance under hood. Top hold-down may require modification or replacement.
d Top holddown may require Group 56 height-width adapter.
f Bottom holddown may require modification if located on narrow end of battery.
NOTE: This guide is intended as a supplement, not a primary source.

11
 Batteries and Electrical Parts
BCI Group Size Interchange Guide (cont.)
BCI YEARS THE AUTOMOBILE MANUFACTURERS
GROUP ALTERNATE USED BELOW USE THE FIRST
SIZE REPLACEMENT REPLACEMENT FOOTNOTE AS O.E. COLUMN AS O.E. BATTERIES

61 62, 63 56 d 1980-1986 Ford

64 a
62 63 56 d 1980-1988 Ford
64 a
63 62 56 d 1980-1988 Ford
64 a
64 62, 63 56 d 1980-1991 Ford
65 1984-1998 Ford, Mazda, Lincoln
70 75, 78 a 1981-1991 GM
74 a, c
71 c
72 71 74 a 1970-1977 GM
70, 75 b
78 a, b
73 71 74 a 1976-1982 GM
70, 75 b
78 a, b
74 71 70, 75, 78 b 1970-1985 GM, Jaguar
75 70 74 a, c 1982-1998 GM
71 c
78 a
76 1982-1985 GM
77 71, 74 70, 75, 78 b 1971-1974 GM
78 70, 75 71, 74 c 1983-1998 GM
85 26R 1987-1991 LeMans
86 26 1989-1998 Eagle, Laser, Mitisubishi
91 1998 BMW
94R 1998 Audi

a Check battery tray for adequate length.

b I-bar height adapter may be required in top holddown applications require modification.
c Batteries are 1” taller, check clearance under hood. Top hold-down may require modification or replacement.
d Top holddown may require Group 56 height-width adapter.
f Bottom holddown may require modification if located on narrow end of battery.
NOTE: This guide is intended as a supplement, not a primary source.

12
 Batteries and Electrical Parts
BCI Group Size Interchange Guide
BCI
GROUP ALTERNATE
SIZE* VOLTS REPLACEMENT REMARKS

3ET 12 Volts 3EE The Group 3EE is 15/16 inch shorter than the Group 3ET.
6D 12 Volts 4D The Group 4D is 11/4 inch narrower than the Group 6D.
8D 12 Volts 4D The Group 4D is 23/8 inch narrower than the Group 8D.
30H 12 Volts 29H The Group 30H is 3/8 inch longer than the Group 29H.
30HR 12 Volts 29H The Group 30HR is 3/8 inch longer than the Group 29H and has the opposite polarity.
32N 12 Volts 29NF The Group 32N is 11/4 inch longer than the Group 29NF.
60 12 Volts 27 or 27F Depending upon cable length BCI Group Size 27F or 27 may be substituted for the Group 60.
2 6 Volts 1 The Group 2 is 11/4 inch longer than the Group 1.
2E 6 Volts 3EH The Group 3EH is 1/4 inch wider and 11/16 inch taller than the Group 2E.
3 6 Volts 2 The Group 3 is 13/8 inch longer than the Group 2.
4EH 6 Volts 3EH The Group 3EH is 5/8 inch narrower than the Group 4EH.
5D 6 Volts 4 The Group 5D is 5/8 inch longer than the Group 4.
7D 6 Volts 4 The Group 7D is 31/8 inch longer than the Group 4.

NOTE: Due to the wide variety of battery holddowns in use today, some holddown modifications may be required when making the above
substitutions.
This guide is intended as supplement, not a primary source.

13
 Batteries and Electrical Parts
BCI Group Size Interchange Guide
PERFORMANCE RANGES
BCI MAXIMUM OVERALL DIMENSIONS ASSEMBLY COLD CRANKING RESERVE CAPACITY
GROUP LENGTH WIDTH HEIGHT FIGURE PERFORMANCE AMPS MINUTES @ 80°F
NUMBER (in) (mm) (in) (mm) (in) (mm) NO.◆ @ 0°F (–17.8°C) (26.7°C)
Passenger Car and Light Commercial Batteries 12-Volt (6 Cells)
21 83/16 208 613/16 173 83/4 222 10 310-400 50-70
21R 83/16 208 613/16 173 83/4 222 11 310-500 50-70
22F 91/2 241 67/8 175 85/16 211 11F 220-425 45-90
22HF 91/2 241 67/8 175 9 229 11F 400 69
22NF 97/16 240 51/2 140 815/16 227 11F 210-325 50-60
22R 9 229 67/8 175 85/16 211 11 290-350 45-90
24 101/4 260 613/16 173 87/8 225 10 165-625 50-95
24F 103/4 273 613/16 173 9 229 11F 250-585 50-95
24H 101/4 260 613/16 173 93/8 238 10 305-365 70-95
24R 101/4 260 613/16 173 9 229 11 440-475 70-95
24T 101/4 260 613/16 173 93/4 248 10 370-385 110
25 91/16 230 67/8 175 87/8 225 10 310-490 50-90
26 83/16 208 613/16 173 73/4 197 10 310-440 50-80
26R 83/16 208 613/16 173 73/4 197 11 405-525 60-80
27 121/16 306 613/16 173 87/8 225 10 270-700 102-140
27F 121/2 318 613/16 173 815/16 227 11F 360-660 95-140
27H 113/4 298 613/16 173 91/4 235 10 440 125
29NF 13 330 51/2 140 815/16 227 11F 330-350 95
33 135/16 338 613/16 173 93/8 238 11F 1050 165
34 101/4 260 613/16 173 77/8 200 10 375-650 100-110
34R 101/4 260 613/16 173 77/8 200 11 675 110
35 91/16 230 67/8 175 87/8 225 11 310-500 80-110
40 1015/16 277 67/8 174 67/8 175 15 600-650 110-120
41 119/16 293 67/8 175 67/8 175 15 235-650 65-95
42 99/16 243 613/16 173 613/16 173 15 260-495 65-95
43 131/8 334 67/8 175 81/16 205 15 375 115
45 97/16 240 51/2 140 815/16 227 10F 250-470 60-80
46 103/4 273 613/16 173 9 229 10F 350-450 75-95
47 911/16 246 67/8 175 71/2 190 24(A, F) 370-550 75-85
48 121/16 306 67/8 175 79/16 192 24(A, F) 450-695 85-95
49 15 381 67/8 175 79/16 192 24 600-810 140-150
50 131/2 343 5 127 10 254 10 400-600 85-100
51 93/8 238 51/16 129 813/16 223 10 405-435 70
51R 93/8 238 51/16 129 813/16 223 11 405-435 70
52 75/16 186 513/16 147 81/4 210 10 405 70
53 13 330 411/16 119 81/4 210 14 280 40

NOTES:
◆ Letter in parenthesis indicates terminal type; see page 24 for “Terminals”.
* Rod End Types — Extend Top Ledge with holes for holddown bolts.
† Ratings for batteries recommended for Motor Coach and Bus service are for double insulation. When double insulation is used in other
types, deduct 15% from the rating values for cold cranking performance.
➀ Not in application section but still manufactured.
➁ Special use battery not shown in application section.
➂ Capacity test in minutes @ 75 amperes to 5.25 volts at 80°F (26.7°C); cold cranking performance test not normally required for this
battery.
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 Batteries and Electrical Parts
BCI Group Size Interchange Guide (cont.)
PERFORMANCE RANGES
BCI MAXIMUM OVERALL DIMENSIONS ASSEMBLY COLD CRANKING RESERVE CAPACITY
GROUP LENGTH WIDTH HEIGHT FIGURE PERFORMANCE AMPS MINUTES @ 80°F
NUMBER (in) (mm) (in) (mm) (in) (mm) NO.◆ @ 0°F (–17.8°C) (26.7°C)
Passenger Car and Light Commercial Batteries 12-Volt (6 Cells) (cont.)
54 75/16 186 61/16 154 83/8 212 19 305-330 60
55 85/8 218 61/16 154 83/8 212 19 370-450 75
56 10 254 61/16 154 83/8 212 19 450-505 90
57 81/16 205 73/16 183 615/16 177 22 310 60
58 101/16 255 73/16 183 615/16 177 25 380-540 75
58R 101/16 255 73/16 183 615/16 177 23 540 75
60 131/16 332 65/16 160 87/8 225 12 305-385 65-115
61 79/16 192 63/8 162 87/8 225 20 310 60
62 87/8 225 63/8 162 87/8 225 20 380 75
63 103/16 258 63/8 162 87/8 225 20 450 90
64 1111/16 296 63/8 162 87/8 225 20 475-535 105-120
65 121/16 306 71/2 190 79/16 192 21 650-850 130-165
70 83/16 208 71/16 179 711/16 196 17 260-525 60-80
71 83/16 208 71/16 179 81/2 216 17 275-430 75-90
72 91/16 230 71/16 179 81/4 210 17 275-350 60-90
73 91/16 230 71/16 179 81/2 216 17 430-475 80-115
74 101/4 260 71/4 184 83/4 222 17 350-550 75-140
75 91/16 230 71/16 179 711/16 196 17 430-690 90
76 131/8 334 71/16 179 81/2 216 17 750-1075 150-175
78 101/4 260 71/16 179 711/16 196 17 515-770 105-115
85 91/16 230 613/16 173 8 203 11 550-630 90
86 91/16 230 613/16 173 8 203 10 430-525 90
90 911/16 246 67/8 175 67/8 175 24 520 80
91 11 280 67/8 175 67/8 175 24 600 100
92 121/2 317 67/8 175 67/8 175 24 650 130
93 15 354 67/8 175 67/8 175 24 800 150
Passenger Car and Light Commercial Batteries 6-Volt (3 Cells)
1 91/8 232 71/8 181 93/8 238 2 400-545 105-165
2 103/8 264 71/8 181 93/8 238 2 475-650 135-230
2E 197/16 492 41/8 105 91/8 232 5 485 140
2N 10 254 59/16 141 815/16 227 1 450 135
17HF* 73/8 187 67/8 175 9 229 2B ➀ ➀
Heavy-Duty Commercial Batteries 12-Volt (6 Cells)
4D 203/4 527 83/4 222 97/8 250 8 490-950 225-325
6D 203/4 527 10 254 101/4 260 8 750 310
8D 203/4 527 111/8 283 97/8 250 8 850-1250 235-465
NOTES:
◆ Letter in parenthesis indicates terminal type; see page 24 for “Terminals”.
* Rod End Types — Extend Top Ledge with holes for holddown bolts.
† Ratings for batteries recommended for Motor Coach and Bus service are for double insulation. When double insulation is used in other
types, deduct 15% from the rating values for cold cranking performance.
➀ Not in application section but still manufactured.
➁ Special use battery not shown in application section.
➂ Capacity test in minutes @ 75 amperes to 5.25 volts at 80°F (26.7°C); cold cranking performance test not normally required for this
battery.
15
 Batteries and Electrical Parts
BCI Group Size Interchange Guide (cont.)
PERFORMANCE RANGES
BCI MAXIMUM OVERALL DIMENSIONS ASSEMBLY COLD CRANKING RESERVE CAPACITY
GROUP LENGTH WIDTH HEIGHT FIGURE PERFORMANCE AMPS MINUTES @ 80°F
NUMBER (in) (mm) (in) (mm) (in) (mm) NO.◆ @ 0°F (–17.8°C) (26.7°C)
Heavy-Duty Commercial Batteries 12-Volt (6 Cells) (cont.)
28 105/16 216 613/16 173 97/16 240 18 400-535 80-135
29H 131/8 334 63/4 171 91/8 232 10 525-840 145
30H 131/2 343 613/16 173 91/4 235 10 380-685 120-150
31 13 330 613/16 173 97/16 240 18(A, T) 455-950 100-200
Heavy-Duty Commercial Batteries 6-Volt (3 Cells)
3 113/4 298 71/8 181 93/8 238 2 525-660 210-230
4 131/8 334 71/8 181 93/8 238 2 550-975 240-420
5D 133/4 349 71/8 181 93/8 238 2 720-820 310-380
7D 161/4 413 71/8 181 93/8 238 2 680-875 370-426
Heavy-Duty Motor Coach and Bus Batteries 12-Volt (6 Cells) †
4B 211/4 540 111/8 283 107/8 276 8(B) 430 250
Special Tractor Batteries 6-Volt (3 Cells)
3EH 195/16 491 43/8 111 913/16 249 5 740-850 220-340
4EH 195/16 491 5 127 913/16 249 5 850 340-420
Special Tractor Batteries 12-Volt (6 Cells)
3EE 195/16 491 43/8 111 87/8 225 9 260-360 80-105
3ET 195/16 491 43/8 111 913/16 249 9 355-425 130-135
4DLT 20 508 83/16 208 715/16 202 16L 650-820 200-290
12T 71/16 177 615/16 177 715/16 202 10 460 160
16TF 169/16 421 71/8 181 111/8 283 10F 600 240
17TF 171/16 433 615/16 177 715/16 202 11L 510 145
General Utility Batteries 12-Volt (6 Cells)
U1 73/4 197 53/16 132 75/16 186 10(X) 120-295 23-40
U1R 73/4 197 53/16 132 75/16 186 11(X) 220-235 25-37
U2 65/16 160 53/16 132 71/8 181 10(X) 120 17
Electric Vehicle Batteries 6-Volt (3 Cells)
GC2 103/8 264 73/16 183 105/8 270 2 ➂ ➂
GC2H➁ 103/8 264 73/16 183 115/8 295 2 ➂ ➂
NOTES:
◆ Letter in parenthesis indicates terminal type; see page 24 for “Terminals”.
* Rod End Types — Extend Top Ledge with holes for holddown bolts.
† Ratings for batteries recommended for Motor Coach and Bus service are for double insulation. When double insulation is used in other
types, deduct 15% from the rating values for cold cranking performance.
➀ Not in application section but still manufactured.
➁ Special use battery not shown in application section.
➂ Capacity test in minutes @ 75 amperes to 5.25 volts at 80°F (26.7°C); cold cranking performance test not normally required for this
battery.

16
 Batteries and Electrical Parts
BCI Assembly Numbers, Cell Layouts, and Terminals

FIG. 1 (Grp 2N) FIG. 2 (Grp 1, 2, 3, 4, 5D, 7D) FIG. 2B (Grp 17HF) FIG. 5 (Grp 2E, 3EH, 4EH)

12-VOLT ASSEMBLIES – TERMINAL POSITIONS & CELL LAYOUTS

FIG. 10 (Grp 21, 24, 24H, 24T, 25, 26, 27, 27H, 34, 50,
FIG. 8 (Grp 4D, 6D, 8D, 4B) FIG. 9 (Grp 3EE, 3ET) 51, 52, 86, 29H, 30H, 12T, 20H, U1(X), U2(X) )

FIG. 11 (Grp 21R, 22R, 22NL(Y), 24R, 29HR

FIG. 10 (Grp 45, 46, 16TF) FIG. 11L (Grp 23, 33, 17TF)
34R, 35, 85, 30HR, 32N, U1R(X) )

FIG. 11F (Grp 22F, 22HF, 22NF, 24F, 27F, 27HF, 29NF) FIG. 12 (Grp 60) FIG. 14 (Grp 53) FIG. 15 (Grp 41, 42, 43, 44)

FIG 16L (Grp 4DLT) FIG. 17 (Grp 70, 71, 72, 73, 74, 75, 76, 77, 78) FIG. 18 (Grp. 28, 31)

FIG. 19 (Grp 54, 55, 56) FIG. 20 (Grp 61, 62, 63, 64) FIG. 21 (Grp 58, 65)

FIG. 23 (Grp 57) FIG. 24 (Grp 58R) FIG. 25 (Grp 47, 48, 49)

SAE TERMINAL DESIGNS OTHER TERMINAL DESIGNS

ASSEMBLY FIGURE SUFFIXES

B Ledge for Rod-end Hold-down
A PLAN-85
BUS

C SAE Hold-down Design 1 or 1A

J SAE Hold-down Design 2 TYPE V TYPE Z
TYPE X

F SAE Hold-down Design 3

L Lifting Ledge S TYPE T TYPE U TYPE W TYPE Y

Designs and designations supplied for reference only. See your battery supplier for dimensional details.
17
 Batteries and Electrical Parts
Battery Cable Terminals

CABLE PART
A B ITEM SIZE NUMBER
C
Battery Cable Terminal (A Negative) 2/0 3S-6050
Battery Cable Terminal (A Negative) 3/0 9S-6333
Battery Cable Terminal (A Positive) 2/0 3S-6049
Battery Cable Terminal (A Positive) 3/0 3S-6051
Battery Cable Terminal (B Negative) 1/0 9S-5753
Battery Cable Terminal (B Negative) 2/0 9S-5755
Battery Cable Terminal (B Positive) 1/0 9S-5752
Battery Cable Terminal (B Positive) 2/0 9S-5754
Battery Cable Terminal (C 1/2” Hole) 1/0 1M-4986
Battery Cable Terminal (C 1/2” Hole) 2/0 1S-7251
Battery Cable Terminal (C 1/2” Hole) 3/0 5P-2600
Battery Cable Terminal (C 1/2” Hole) 4/0 3L-7634
Battery Cable Terminal (C 1/4” Hole) 1/0 030-1709
Battery Cable Terminal (C 1/4” Hole) 2/0 030-1706
Battery Cable Terminal (C 3/8” Hole) 1/0 030-1707
Battery Cable Terminal (C 3/8” Hole) 2/0 1S-7252
Battery Cable Terminal (C 3/8” Hole) 3/0 035-0425
Battery Cable Terminal (C 3/8” Hole) 4/0 031-9295
Battery Cable Terminal (C 5/16” Hole) 1/0 030-1708
Battery Cable Terminal (C 5/16” Hole) 2/0 030-1705
Battery Cable Terminal (C 5/16” Hole) 3/0 031-9292

Battery Ground Straps

GROUND END BATTERY END

LENGTH HOLE HOLE PART
ITEM (in) (mm) (in) (mm) (in) (mm) NUMBER

Battery Ground Strap 4.3 108 7/16 11 9/16 14 8M-4963

Battery Ground Strap 5.4 137 5/16 8 3/16 5 8L-8420
Battery Ground Strap 5.5 140 7/16 11 7/16 11 1S-2342
Battery Ground Strap 12.0 305 13/32 10 9/16 14 2L-6716
Battery Ground Strap 12.0 305 17/32 14 13/32 10 4M-7146
Battery Ground Strap 18.0 457 17/32 14 21/32 17 3R-2853

18
 Batteries and Electrical Parts
Battery Cable Repair Kit
● For use during cable fabrication and repair.
● For use with heavy 8 through 0000 gauge electrical cables.
● Kit includes box cable cutter, crimping tool, and assorted butt splices.

PART
ITEM NUMBER

Cable Repair Kit 6V-3025

Booster Cables
● Ensure quick and efficient connections.

LENGTH
PART
ITEM (ft) (m) NUMBER

Booster Cable 12.00 3.660 4C-4933

Booster Cable with “Safety Lite” 12.00 3.660 4C-4934
Booster Cable 15.00 4.570 4C-4935
Booster Cable 15.00 4.570 4C-4938
Booster Cable 20.00 6.000 4C-4936
Booster Cable 20.00 6.000 4C-4937

Emergency Start System

● Provides fast and easy starts to stalled direct electric start equipment.
● 10 ft. (2.45 m) plug assembly is used for starting stalled equipment
from an auxiliary battery pack.
● 15 ft. (3.81 m) plug assembly is used for starting stalled equipment by
jumping from another piece of equipment.

PART
ITEM NUMBER

Emergency Start System (10-foot Plug Assembly) 8S-2632

Emergency Start System (15-foot Plug Assembly) 9S-3664

19
 Batteries and Electrical Parts
Emergency Jump Start Receptacle Assemblies
● Mount on the machine to provide a direct electrical connection to the
starting motor.
● Available in several cable lengths to suit your particular application.
● For use with 8S-2632 or 9S-3664 Emergency Start Systems.

LENGTH
PART
ITEM (ft) (m) NUMBER

Emergency Jump Start Receptacle Assembly 1.25 0.381 9S-9015

Emergency Jump Start Receptacle Assembly 1.42 0.457 2G-1830
Emergency Jump Start Receptacle Assembly 4.00 1.219 8S-2633
Emergency Jump Start Receptacle Assembly 5.00 1.524 9S-9016
Emergency Jump Start Receptacle Assembly 6.00 1.819 4N-6580
Emergency Jump Start Receptacle Assembly 7.00 2.134 1P-1250
Emergency Jump Start Receptacle Assembly 9.00 2.682 4N-6579
Emergency Jump Start Receptacle Assembly 10.00 3.048 9S-9312
Emergency Jump Start Receptacle Assembly 12.00 3.658 9D-8647

Composite Halogen Lights

● Provide longer life and lower operating costs.
● Provide 30 to 35% more light output than conventional lights and
maintain full light output over their lifetime.
● Provide easy replacement for existing conventional lights or may be
added as additional lamp assemblies.
● Replacement bulbs fit all lamps of the same voltage.
● Standard on all new Cat production machines.

ELECTRICAL PART LENS BODY FACE

ITEM SIZE VOLTAGE CONNECTOR NUMBER ASSY. ASSY. SEAL BULB

Suspension Mount Flood Lamp 3” x 5” 12 2 Pin D.T. 105-8070 9X-4174 9X-3455 9X-4243 9W-0607
Suspension Mount Flood Lamp 3” x 5” 24 2 Pin D.T. 112-9378 9X-4174 9X-3455 9X-4243 9X-3463
Suspension Mount Flood Lamp 3” x 5” 24 Ring 117-3468 9X-4174 9X-3455 9X-4243 9X-3463
Vertical Mount Flood Lamp 3” x 5” 24 2 Pin D.T. 135-5549 9X-4174 9X-3455 9X-4243 9X-3463
Vertical Mount Flood Lamp 5” x 5” 12 Screw Terminal 9X-7779 9X-4174 9X-3455 9X-4243 9W-0607
Vertical Mount Flood Lamp 5” x 5” 24 Screw Terminal 9X-1439 9X-4174 9X-3455 9X-4243 9X-3463
Vertical Mount High-Beam Headlamp (Off-Road) 5” x 5” 12 Screw Terminal 9X-8180 9X-7797 9X-3455 9X-4243 9W-0607
Vertical Mount High-Beam Headlamp 5” x 5” 24 Screw Terminal 9X-7170 9X-7797 9X-3455 9X-4243 9X-3463
Vertical Mount Low-Beam Headlamp (Off-Road) 5” x 5” 12 Screw Terminal 9X-8179 9X-7798 9X-3455 9X-4243 9W-0607
Vertical Mount Low-Beam Headlamp 5” x 5” 24 Screw Terminal 9X-7169 9X-7798 9X-3455 9X-4243 9X-3463

20
 Batteries and Electrical Parts
Sealed Beam Electrical Lamps

ANSI PART
ITEM VOLTAGE NUMBER WATTAGE NUMBER

Beam Lamp 12 — 50 6T-7157

Dual Head Lamp 24 4579 60 1M-5899
Flood Lamp 6 4219 30 1M-7361
Flood Lamp 12 4478 60 2M-4168
Flood Lamp 24 — 90 8T-9886
Flood Lamp 24 4578 60 1M-5898
Flood Lamp (Halogen) 24 H4578 60 9W-1281
Flood Lamp (Screw Terminal) 12 4410 35 2P-7469
Flood Lamp (Screw Terminal) 24 4752 60 6N-7987
Head Lamp 12 7780 60 2M-4169
Head Lamp 24 4880 60 1M-5928
Head Lamp (Halogen) 12 H4651 50 9W-0050
Head Lamp (Halogen) 24 H4880 60 9W-1280
Head Lamp (Screw Terminal) 24 4750 60 7N-7682
Hi/Lo Lamp 6 4031 45/35 1M-5897
Hi/Lo Lamp 12 4431 45/35 1H-7027
Hi/Lo Lamp (Halogen) 12 H4656 35/35 9W-0049
High Head Lamp 24 4814 90 5S-5149
High Head Lamp (Halogen) 24 H4815 90 8T-8753
Low Head Lamp 24 4813 90 5S-5150
Low Head Lamp (Halogen) 24 H4813 90 8T-8752
Spot Lamp 24 4505 50 7T-1371
Trapezoid Lamp 12 — 35 7T-2890

LED Lights
● Provides extended life and increased vibration resistance.
● Uses less amperage than incandescent lights.
● Retrofittable to any 24-volt application.

PART
ITEM SHAPE COLOR NUMBER

Stop and Tail Light Rectangular Red 135-0426

Stop and Tail Light Round Red 143-2014
Front Turn and Park Rectangular Amber 135-0427
Front Turn and Park Round Amber 135-0428

21
 Batteries and Electrical Parts
Miniature Electrical Lamps

ANSI PART
ITEM VOLTAGE NUMBER NUMBER

Miniature Electrical Lamp 6 63 9B-3117

Miniature Electrical Lamp 6 1154 8M-7119
Miniature Electrical Lamp 12 53 9M-6176
Miniature Electrical Lamp 12 67 9W-2471
Miniature Electrical Lamp 12 93 1S-4168
Miniature Electrical Lamp 12 631 9M-9957
Miniature Electrical Lamp 12 1156 5M-8034
Miniature Electrical Lamp 12 1157 7S-1800
Miniature Electrical Lamp 12 1816 8L-9801
Miniature Electrical Lamp 24 — 7N-9967
Miniature Electrical Lamp 24 265 7X-2058
Miniature Electrical Lamp 24 307 8J-4863
Miniature Electrical Lamp 24 356 5D-0019
Miniature Electrical Lamp 24 456 5D-1708
Miniature Electrical Lamp 24 459 9D-4185
Miniature Electrical Lamp 24 623 2D-1959
Miniature Electrical Lamp 24 624 7N-1996
Miniature Electrical Lamp 24 1251 3H-2691
Miniature Electrical Lamp 24 1309 9K-9140
Miniature Electrical Lamp 24 1495 9W-2111
Miniature Electrical Lamp 24 1638 8T-9749
Miniature Electrical Lamp 24 1662 034-2535
Miniature Electrical Lamp 24 1683 7H-2976
Miniature Electrical Lamp 24 1820 8D-1429
Miniature Electrical Lamp 24 1873 7N-5876
Miniature Electrical Lamp 24 2232 7N-9943
Miniature Electrical Lamp 24 623R 9S-3335

22
 Batteries and Electrical Parts
Stop/Tail Lamps

BODY
ITEM VOLTAGE ASSY. BULB

Stop Lamp 6 8M-9319 —

Stop Lamp 12 8M-9319 —
Stop Lamp 12 7M-7147 5M-8034
Stop Lamp 24 7M-7147 7H-2976
Tail Lamp 6 8M-9319 8M-7119
Tail Lamp 12 8M-9319 7S-1800
Tail Lamp 12 7M-7147 7M-9957
Tail Lamp 24 7M-7147 2D-1959

Dash Lamps
● Allow operators to read gauges at night.
● For use with miniature electrical lamps.

WIRE LENGTH
BODY
ITEM VOLTAGE (in) (mm) ASSY. BULB

Dash Lamp 6 6 - 24 152 - 610 6N-8355 9B-3117

Dash Lamp 12 6 - 24 152 - 610 6N-8355 7M-9957
Dash Lamp 24 6 - 24 152 - 610 6N-8355 3H-2691

23
 Batteries and Electrical Parts
Fuses

MAXIMUM FUSE PART

AMPERAGE VOLTAGE DESC. NUMBER GRAPHIC

3A 250V Time Delay Ferrule 9G-3782

4A 250V Time Delay Ferrule 9K-1896
5A 500V Time Delay Ferrule 5N-0095
30A 32V Time Delay Ferrule 6N-9353
10A 32V Plug Fuse 9W-1442
15A 32V Plug Fuse 9W-1441
20A 32V Plug Fuse 9W-1446
30A 32V Plug Fuse 8T-9636
12A 250V TRON Rectifier 7C-3882
15A 130V TRON Rectifier 3N-2050
15A 250V TRON Rectifier 3N-7807
25A 600V TRON Rectifier 7L-2760
50A 600V TRON Rectifier 7L-2765
60A 600V TRON Rectifier 7L-6745
70A 600V TRON Rectifier 7L-6750
400A 150V TRON Rectifier 039-6987
50A 30VDC Stud Mounted 3C-1064
60A 125V Stud Mounted 031-2436
275A 30VDC Stud Mounted 3C-0524
300A 250V Stud Mounted 030-1964
325A 30VDC Stud Mounted 3C-1572
400A 250V Stud Mounted 030-1696
450A 250V Stud Mounted 030-1698
500A 250V Stud Mounted 030-1699
500A 30VDC Stud Mounted 3C-0516
600A 250V Stud Mounted 039-6577
600A 250V Stud Mounted 030-1697
60A 125V Low Voltage Limiter 090-7012
300A 125V Low Voltage Limiter 090-7013
675A 32V Low Voltage Limiter 097-4224
0.75A 250V Ferrule 7T-0037
1.25A 250V Ferrule 034-3128
1A 250V Ferrule 8K-4644
1A 600V Ferrule 3N-5612
2A 250V Ferrule 8D-8724
2A 250V Ferrule 039-8989
3A 32V Ferrule 8M-0454
3A 250V Ferrule 8D-8113
4A 60V Ferrule 7N-0472
4A 32V Ferrule 8M-0457
5A 32V Ferrule 5A-3837
5A 250V Ferrule 2S-6024
5A 600V Ferrule 5N-5535

24
 Batteries and Electrical Parts
Fuses

MAXIMUM FUSE PART

AMPERAGE VOLTAGE DESC. NUMBER GRAPHIC

5A 250V Ferrule 033-3672

6A 250V Ferrule 8M-0458
6A 60V Ferrule 3T-5802
6A 250V Ferrule 8D-9497
6A 32V Ferrule 9D-6032
7.5A 250V Ferrule 3K-8781
7.5A 32V Ferrule 8M-0455
8A 32V Ferrule 7D-4975
10A 250V Ferrule 9Y-6027
10A 250V Ferrule 3K-8782
14A 32V Ferrule 3D-4529
15A 32V Ferrule 8M-8948
20A 32V Ferrule 8M-0456
25A 32V Ferrule 3T-4425
30A 32V Ferrule 8M-8947
5A 250VAC General Purpose 5N-5532
10A 250VAC General Purpose 5N-5533
12A 600V LIMITRON 9Y-8419
15A 250VAC General Purpose 5N-5534
60A 300VAC SC Time-Lag 091-8556
10A 32V Mini 113-8490
15A 32V Mini 113-8491
20A 32V Mini 113-8492
25A 32V Mini 113-8493

25
 Batteries and Electrical Parts
Fuse Holders and Puller

PART
ITEM NUMBER

Dashmount Fuse Holder 4K-5122

In-Line Fuse Holder 051-4069
Fuse Block 5K-2849
Fuse Holder 7N-8292
Wire-to-Wire Fuse Holder 3K-8783
Wire-to-Wire Fuse Holder 8D-8719
Fuse Puller 116-7471

Pressure Switches
For use with engine oil pressure sensing or any application requiring
setting switches.

SWITCHING POINT CONTACTS

AT PORT ELECTRICAL PART
ITEM (psi) (kPa) 0 kPa FITTING CONNECTOR NUMBER

Pressure Switch 5.5 ± 3 37.9 ± 21 Open 1/4 NPTF #8 Screws 3E-2026

Pressure Switch 10.0 ± 3 68.9 ± 21 Open 1/8 NPTF #8 Screws 107-0611
Pressure Switch 10.0 ± 3 68.9 ± 21 Closed 1/8 NPTF #8 Screws 107-0616
Pressure Switch 10.0 ± 3 68.9 ± 21 Open 1/4 NPTF #8 Screws 107-0612
Pressure Switch 10.0 ± 3 68.9 ± 21 Open 9/16 UNF Sure Seal 6T-4949
Pressure Switch 18.0 ± 3 124.0 ± 21 Open and Closed 9/16 UNF Sure Seal 6T-6652
Pressure Switch 30.0 ± 4 207.0 ± 28 Open and Closed 9/16 UNF Sure Seal 6T-6651
Pressure Switch 40.0 ± 4 276.0 ± 28 Open and Closed 9/16 UNF Sure Seal 6T-6653

26
 Batteries and Electrical Parts
Bulk Electrical Cable and Wire

PACKAGE*
LENGTH PART
ITEM GAUGE (ft) (m) NUMBER

Lighting Wire No. 6 50.00 15.000 5P-5675

Lighting Wire No. 8 50.00 15.000 5P-5689
Lighting Wire No. 10 100.00 30.000 5P-5622
Lighting Wire No. 12 100.00 30.000 5P-5621
Lighting Wire No. 14 100.00 30.000 5P-5624
Lighting Wire No. 16 100.00 30.000 5P-5623
Starter Cable Black 0 25.00 7.620 5P-0746
Starter Cable Black 00 25.00 7.620 5P-0747
Starter Cable Red 0 25.00 7.620 5P-0760
Starter Cable Red 00 25.00 7.620 5P-0761
Starter Cable Red 000 25.00 7.620 5P-0744
Starter Cable Red 0000 10.00 3.050 5P-0745
Ignition Wire 0.28” (7 mm) 25.00 7.620 5P-6036
Glow Plug Wire No. 12 25.00 7.620 5P-6020
Natural Gas Engine Ignition Wire No. 21 10.00 3.050 5P-1930
* Serviced in increments of their packaged length.

Electrical Terminals

SCREW WIRE PART

ITEM SIZE SIZE NUMBER

Blade Terminal 16-14 5P-4571 (30)

Blade Terminal 16-14 4S-1988 (10)
Butt Splices 12-10 2S-1043 (15)
Butt Splices 16-14 8S-4626 (15)
Ring Terminal 1/4” 8 2L-8058 (10)
Ring Terminal 1/4” 12-10 2L-8067 (10)
Ring Terminal 1/4” 16-14 2L-8077 (15)
Ring Terminal 3/8” 12-10 2L-8069 (10)
Ring Terminal 3/8” 16-14 2L-8079 (15)
Ring Terminal 1/2” 12-10 2L-8071 (10)
Ring Terminal No. 10 16-14 2L-8076 (20)
Ring Terminal No. 8 16-14 2L-8075 (20)
Ring Terminal No. 10 12-10 2L-8066 (10)

27
 Batteries and Electrical Parts
Electrical Terminal Kit
● Contains 12 different types and sizes of terminals.
● Contains a multi-purpose crimping tool that performs all the steps
required to install new tools.
● Eliminates the need for a soldering iron and insulating material.

PART
ITEM NUMBER

Terminal Assortment 140-9944

Conduits

INSIDE PACKAGE*
DIAMETER LENGTH PART
ITEM (in) (mm) (ft) (m) NUMBER

Flexible Steel Conduit 0.38 10 25.00 7.620 5P-3399

Flexible Steel Conduit 0.75 19 10.00 3.050 5P-6952
Flexible Steel Conduit 1.00 25 10.00 3.050 5P-6951
Non-Metallic Conduit (Loom / Auto) 0.25 6 100.00 30.480 5P-5984
Non-Metallic Conduit (Loom / Auto) 0.38 10 50.00 15.240 5P-5982
Non-Metallic Conduit (Loom / Auto) 0.44 11 25.00 7.620 5P-5985
Non-Metallic Conduit (Loom / Auto) 0.50 13 50.00 15.240 5P-5988
Non-Metallic Conduit (Loom / Auto) 0.62 16 25.00 7.620 5P-5987
Non-Metallic Conduit (Loom / Auto) 0.75 19 25.00 7.620 5P-5983
Non-Metallic Conduit (Loom / Auto) 1.00 25 10.00 3.050 5P-5986
Vinyl Covered, Flexible Steel Conduit 0.38 10 25.00 7.620 5P-0694
Vinyl Covered, Flexible Steel Conduit 0.50 13 50.00 15.240 5P-0695
Vinyl Covered, Flexible Steel Conduit 0.75 19 10.00 3.050 5P-0696
Vinyl Covered, Flexible Steel Conduit 1.00 25 10.00 3.050 5P-1276
* Serviced in increments of their packaged length.

Wire Protector

OUTSIDE PACKAGE*
DIAMETER LENGTH PART
ITEM (in) (mm) (ft) (m) NUMBER

Wire Protector 0.25 6 25.00 7.620 5P-6039

* Serviced in increments of their packaged length.

28
 Batteries and Electrical Parts
Electrical Conduit Field Repair Fasteners
● Provide fast and easy electrical system repairs.
● Made of high-impact plastic and locked with a steel spring clip.
● Designed to separate for quick installation or removal.

PART
ITEM NUMBER

Repair Fastener 9S-5324

Sure-Seal Electrical Connector Kit

● For use in replacing faulty conventional connectors or fabricating
new wiring harnesses.
● Provides longer service life and superior corrosion resistance.
● Allows for fast, in-field installation.
● Each kit includes a box assembly (6V-3007), crimping and stripping
tool (6V-3001), contact insertion tool (6V-3008), and an assortment of
Sure-Seal connectors.

PART
ITEM NUMBER

Sure-Seal Electrical Connector Kit 6V-3000

Deutsch (DT) Style Connector Service Kit

● Contains a wedge removal tool (9U-7247).
● For use with a 12-18 gauge crimping tool (1U-5804).

PART
ITEM NUMBER

Deutsch (DT) Style Connector Service Kit 9U-7246

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 Batteries and Electrical Parts
Field Soldering Iron Group
● For use in soldering electrical connections in the field.
● Designed to be lightweight and easy to use.
● Designed with a temperature regulated tip that provides better
control for outdoor usage.
● Designed with an in-line fuse to help prevent damage or overload.
● For use with a 12V vehicle cigarette lighter plug or with a 4C-9024
Portable Battery Pack.

PART
ITEM NUMBER

Field Soldering Iron Group 9U-7560

Solder 9U-7562

Crimping Tools

PART
ITEM NUMBER

Standard Crimping Tool 9S-9150

Heavy-Duty Crimping Tool 8S-1075
12-18 Gauge Crimping Tool 1U-5804

Voltage Tester
● Checks for the presence of up to 36 volts within a circuit.
● Made of a high-impact plastic housing that resists damage from
grease or chemicals.

PART
ITEM NUMBER

Voltage Tester 5P-7277

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 Batteries and Electrical Parts
Circuit Tester
● Provides a fast check for continuity in non-energized circuits.
● Shines brightly when connected to zero ohms and progressively dims
up to about 10 ohms.
● Includes batteries and bulb.

PART
ITEM NUMBER

Circuit Tester 8T-0500

24 to 12 Volt Converters
● Provide the necessary voltage conversion to run cab accessories —
such as two-way radios and tape players.

AMP PART
ITEM CAPACITY NUMBER

12 to 24 Volt Converter (Radio installation - 24 volt) 2/2 134-1346

12 to 24 Volt Converter (Non radio installation - 12 volt) 5 119-1733
24 to 12 Volt Converter 2 114-7143
24 to 12 Volt Converter 5 9G-6981
24 to 12 Volt Converter 15 3E-8646

Spark Plug Firing Indicator

● Provides a simple, effective way to check spark plug voltage.
● Shows voltage intensity, spark plug misfires, faulty coils, and faulty
wiring.
● Features a compact size and handy clip for pocket storage.

PART
ITEM NUMBER

Firing Indicators 9U-6695

31
 Batteries and Electrical Parts
Battery Analyzer
● Features a portable, durable, lightweight design for use on service
trucks or parts counters.
● Tests batteries without disconnecting them from the machine or
without charging or discharging.
● For use in testing 12 volt batteries.

PART
ITEM NUMBER

Battery Analyzer 127-8078

32