PRODUCT DATA - PCT-AT PIPE

Tainan - Cox - PO# ---

PIPE SPECIFICATION
Type of System PCT-AT Date Oct-26-2025
DN 800 mm Total Pipe Weight Plant FPI Indonesia
PN 19 Bar Design 64.68 kg/m Winder No. Indonesia-CW13
Nominal 66.95 kg/m
Liner Resin Polyester Design Speed 26.40 m/hr
Liner Thk 1.00 mm Nominal Speed 30.36 m/hr
Design Thk 13.70 mm
Nominal Thk 14.18 mm
MECHANICAL PROPERTIES - REJECTION LIMITS MARKED WITH *
Axial Tensile Strength: 120.0 MPa Chop glass factor (LCL) 3.14
Axial Load Capacity *: 1644.0 N/mm Hoop glass factor (LCL) 3.94
Hoop load capacity *: 3425.0 N/mm
Hoop Tensile Strength 250.0 MPa
PIPE DIMENSIONS (mm)
IDmin 799.5 mm
IDmax 800.5 mm
tp / t(des) 13.7 mm
tn / t(nom) 14.18 mm

LAYER THICKNESS LAYER COMPOSITION

Layer Design Nominal Resin Chop Hoop Axial Tape PE Yarn S.mat Total
mm mm % % % % % %
Inner Layer 0.25 0.26 90.00% 10.00% 100%
Barrier Layer 0.75 0.78 59.60% 39.39% 1.01% 100%
Pressure Layer 0.00 0.00 0.00% 0.00% 0.00% 0%
Structural Layer 12.40 12.83 33.00% 22.79% 31.00% 13.21% 100%
Pressure Layer 0.00 0.00 0.00% 0.00% 0.00% 0%
Outer Layer 0.30 0.31 90.00% 10.00% 100%
Total Thickness 13.70 14.18

RAW MATERIAL CONSUMPTION AND COMPOSITION BUILD-UP

Liner Structure Total (kg/m) Total (m2/m)
Materials Design Nominal Design Nominal Design Nominal Design Nominal
kg/m kg/m kg/m kg/m kg/m kg/m m2/m m2/m
Chop 1.1437 1.1837 13.6812 14.1600 14.8249 15.3437
Hoop 18.6108 19.2622 18.6108 19.2622
- 600 tex ECR 0.7637 0.7904 0.7637 0.7904
- 2400 tex ECR 17.8471 18.4718 17.8471 18.4718
Polyester Yarn 0.0185 0.0191 0.0185 0.0191
Resin 2.3149 2.3960 19.4094 20.0887 21.7243 22.4847
- Catalyst 0.0463 0.0479 0.3882 0.4018 0.4345 0.4497
- Styrene 0.0694 0.0719 0.5823 0.6027 0.6517 0.6745
- Cobalt 1% 0.0231 0.0240 0.1941 0.2009 0.2172 0.2248
-
-
-
- UV Inhibitor 0.0970 0.1004 0.0970 0.1004
Axial Tape 7.9314 8.2090 7.9314 8.2090
Surface Mat 0.0817 0.0846 0.0817 0.0846 2.7236 2.8189
Polyester Veil 0.0909 0.0941 0.0909 0.0941 3.0315 3.1376
Polyester Film 2.9340 3.0367
Total Weight 3.70 3.83 60.99 63.12 64.68 66.95

Materials Liner Composition (LOI) Struc Composition (LOI) Composition (LOI) Specific Weights (g/cm3)
Design Nominal Design Nominal Design Nominal Polyester - liquid 1.11
% % % % % % Polyester - cured 1.21
Chop 30.93 30.93 22.43 22.43 22.92 22.92 Vinylester - liquid 1.04
Hoop 0.00 0.00 30.52 30.52 28.77 28.77 Vinylester - cured 1.12
Polyester Yarn 0.50 0.50 0.00 0.00 0.03 0.03 Epoxy - liquid 1.12
Resin 66.36 66.36 33.90 33.90 35.75 35.75 Epoxy - cured 1.16
Axial Tape 0.00 0.00 13.01 13.01 12.26 12.26 Chop 2.62
Surface Mat 2.21 2.21 0.00 0.00 0.13 0.13 Hoop 2.62
Polyester Veil 0.00 0.00 0.15 0.15 0.14 0.14 Axial Tape 2.56
Total 100 100 100 100 100 100 Surface Mat 2.60
Process Resin Temperature P.E. Yarn 1.38
Resin Viscosity 175 - 225 CP M60 1.17
Operated Resin Temp 35 - 40 °C IPD 0.92

Prepared By: M.Irfan u.uthaman Recipe Ref. :

Future Pipe Industries Pipe_CT_R13_C5

Approved By: Ivan Eka Date : 26 October 2025

DN800-PN19-SN2500 PCT-AT
 MACHINE SETTING - PCT-AT PIPE
Tainan - Cox - PO# ---

PIPE SPECIFICATION
Type of System PCT-AT ID-Max 800.5 mm Date Oct-26-2025
DN 800 mm ID-Min 799.5 mm Plant FPI Indonesia
PN 19 Bar Steel Band 60 mm Winder No. Indonesia-CW13
Mylar width 70 mm
Liner Resin Polyester Internal S. Mat Width 65 mm Design Speed 26.4 m/hr
Liner Thk 1.00 mm External S. Mat Width 70 mm Nominal Speed 30.36 m/hr
Design Thk 13.70 mm Axial Tape Density 310 gsm
Nominal Thk 14.18 mm Axial Tape width 600 x 1 Rolls

MACHINE SETTINGS RPM AND STROKE

Design Nominal Liner Structure
Raw Material Pump
kg/m kg/m kg/min Stroke RPM kg/min Stroke RPM
Surface Mat 1 0.08 0.08 Resin 1.10 30.00 47 9.19 60.00 56
Polyester Yarn 0.02 0.02 Catalyst 0.02 14.42 47 0.18 14.13 56
Chop 1 1.14 1.18 Chopper 1 0.71 93
Resin 1 2.41 2.49 Chopper 2 6.23 110
CAT 1 - -
Hoop 18.61 19.26
Chop 2 13.68 14.16
Resin 2 20.28 20.99
CAT 2 - -
Surface Mat 2 0.09 0.09
Axial Tape 7.93 8.21
Total Weight 64.25 66.50

SETUP SPECIFICATION OF WIDTHS OF ALL LAYERS ON CHOPPER 2.

Structure Structure
Core Skin
Initial Transition
Width of layer 60 0 1080 0 60 74
Hoop Ends Please refer to specified hoop configuration.
Chop ends 0.0 37.0 0.0

PROCESS THICKNESS PRODUCT SETUP SPECIFICATION ON CHOPPER 1

Des. Th 13.70 Chop ends Chop1 Width CCchop1 Position last end
Nom. Th 14.18 5 240 48 316

STRUCTURE MATERIAL DISTRIBUTION

SM 65

Hoop 600 1080 060 74

Chop 1260

Axial Tape 600

Resin 1320

Chopper Length 1560

-200 0 200 400 600 800 1000 1200 1400 1600 1800
Application Width

Prepared By: M.Irfan u.uthaman Recipe Ref. :

Future Pipe Industries Pipe_CT_R13_C5

Approved By: Ivan Eka Date : 26 October 2025

DN800-PN19-SN2500 PCT-AT
 PROCESS SET-UP PCT-AT PIPE
Tainan - Cox - PO# ---

PIPE SPECIFICATION
Type of System PCT-AT Date Oct-26-2025
DN 800 mm Plant FPI Indonesia
PN 19 Bar Winder No. Indonesia-CW13

Liner Resin Polyester Design Speed 26.40 m/hr

Liner Thk 1.00 mm Nominal Speed 30.36 m/hr
Design Thk 13.70 mm
Nominal Thk 14.18 mm

PROCESS SET-UP
Description From To Width
Polyester Release Film -310 A -240 70
Internal Surface Mat -125 B -60 65
Resin 1 Trough -20 D 340 D1 360 Nom.Capacity
1.1
Resin 1 Trough Hole Size 2.5 kg/min

Resin 2 Mixer Location 630

Resin 2 Trough -30 1290 D2 1320 Nom.Capacity
9.1
Resin 2 Trough Hole Size 3.0 kg/min

Resin 2 Trough Position O 370

Comp. Roller 1 CR1 180 580 400 CCR1 380

Comp. Roller 2 CR2 700 1100 400 CCR2 900
External Surface Mat L 1360 1425 65
Top roller M 1485 1915 430 H 1700
Chopper 1 RL1 0 SC1 540 Ch. 1 width: 400
Chopper 2 RL2 0 SC2 1470 Ch. 2 width: 1560
Ends Tex
Chop 1 Application Width 100 340 240 5 2400
Chop 2 Application Width 30 1290 1260 37 2400
Ends Tex
Polyester Yarn 100 350 E 250 8 55
Structure Liner Hoop F 410 530 G 120 20 600
Structure Transition 0 60 60 10 2400
60 60 0 0 2400
Structure 60 1140 1080 161 2400
Axial Tape 300 900 I 600 Density: 0.31
Axial Tape witdh 600 No. of Rolls: 1
1140 1140 0 0 2400
Structure Transition 1140 1200 60 10 2400
Outer Layer 1200 1274 J 74 10 600
Induction Heater IH1 1740 2940 1200
Induction Heater IH2 50
Distance Top Comb 1 Pitch 6.15
Platform P 314 Bottom Comb 1 Pitch 6.15
Platform N 713.9
Hoop Comb Structure Q 346 X 288
Hoop Comb Structure R 50 Y 206
PROCESS SET-UP REFERENCES

Prepared By: M.Irfan u.uthaman Recipe Ref. :

Future Pipe Industries Pipe_CT_R13_C5

Approved By: Ivan Eka Date : 26 October 2025

DN800-PN19-SN2500 PCT-AT
 PROCESS SET-UP PCT-AT PIPE
Tainan - Cox - PO# ---

PIPE SPECIFICATION
Type of System PCT-AT Date Oct-26-2025
DN 800 mm Plant FPI Indonesia
PN 19 Bar Winder No. Indonesia-CW13

Liner Resin Polyester Design Speed 26.40 m/hr

Liner Thk 1.00 mm Nominal Speed 30.36 m/hr
Design Thk 13.70 mm
Nominal Thk 14.18 mm

PROCESS SET-UP REFERENCES

Prepared By: M.Irfan u.uthaman Recipe Ref. :

Future Pipe Industries Pipe_CT_R13_C5

Approved By: Ivan Eka Date : 26 October 2025

DN800-PN19-SN2500 PCT-AT
 PROCESS SET-UP AUDIT - PCT-AT PIPE
Tainan - Cox - PO# ---

PIPE SPECIFICATION
Type of System PCT-AT Audited by : Date Oct-26-2025
DN 800 mm Sign: Plant FPI Indonesia
PN 19 Bar Winder No. Indonesia-CW13

Liner Resin Polyester Design Speed 26.40 m/hr

Liner Thk 1.00 mm Nominal Speed 30.36 m/hr
Design Thk 13.70 mm
Nominal Thk 14.18 mm

PROCESS SET-UP AUDIT

Description Position +/- Control Comments
Polyester Release Film Right edge position A -240 5
Internal Surface Mat Right edge position B -60 5
Resin 1 Trough Right edge position D 340 5
Mixer dia = 13 mm Liner trough width D1 360 5
Trough capacity kg/min 1.1
Resin 2 Trough Left edge position -30 5
Mixer dia = 20 mm Trough width D2 1320 5
Trough capacity kg/min 9.1
Trough to Mandrel Center Line O 370 25

Comp. Roller 1 Comp. roller 1 centerline position CCR1 380 10

Comp. Roller 2 Comp. roller 2 centerline position CCR2 900 10
External Surface Mat Left edge position L 1360 15
Top roller Top roller centerline position H 1700 25
Chop ends Tex
Chop 1 Application Width Chop 1 application width 240 5 5 2400
Chop 2 Application Width Chop 2 application width 1260 5 37 2400
Hoop ends Tex
Polyester Yarn Width E 250 10 8 55
Structure Liner Hoop (600 tex) width after liner G 120 5 20 600
Structure Transition Width 60 5 10 2400
Internal Skin Structure Width 0 5 0 2400
Structure Width 1080 5
Hoop Ends in Core Width 1080 5 161 2400
Axial Tape Right edge I 900 10
Width 0 5 0 2400
Structure Transition Width 60 5 10 2400
Outer Skin B, Surface Hoop B (600 tex) width 74 10 10 600
Induction Heater Chopper 2 start - Ind. heater start IH1 1740 50
Induction Heater Ind. heater - Mandrel IH2 50 5
Platform Platform - Top of mandrel P 314 50
Platform Platform - Mandrel CL N 714 50
Hoop Comb Structure Flattening bar - Mandrel CL Q 346 20
Hoop Comb Structure Flattening bar - Mandrel R 50 5
Hoop Comb Top Pitch - Number TC 6.15 1
Hoop Comb Bottom Pitch - Number BC 6.15 1
Notes:

Prepared By: M.Irfan u.uthaman Recipe Ref. :

Future Pipe Industries Pipe_CT_R13_C5

Approved By: Ivan Eka Date : 26 October 2025

DN800-PN19-SN2500 PCT-AT
 CHOP SET-UP - PCT-AT PIPE
Tainan - Cox - PO# ---

PIPE SPECIFICATION
Type of System PCT-AT Ends # : 37 Date Oct-26-2025
DN 800 mm Actual Width: 1050 Plant FPI Indonesia
PN 19 Bar Audited by : Winder No. Indonesia-CW13
Sign:
Liner Resin Polyester Design Speed 26.40 m/hr
Liner Thk 1.00 mm Nominal Speed 30.36 m/hr
Design Thk 13.70 mm
Nominal Thk 14.18 mm
CHOP 1 SET-UP CHOP 2 SET-UP
Chop end Hole Position Audit Comments Chop end Hole Position Audit Comments
# # mm # # # mm #
1 124 1 6 101
2 172 2 9 138.5
3 220 3 11 163.5
4 268 4 13 188.5
5 316 5 16 226
6 18 251
7 20 276
8 23 313.5
9 25 338.5
10 27 363.5
11 30 401
12 32 426
13 34 451
14 37 488.5
15 39 513.5
16 41 538.5
17 44 576
18 46 601
19 48 626
20 51 663.5
21 53 688.5
22 55 713.5
23 58 751
24 60 776
25 62 801
26 65 838.5
27 67 863.5
28 69 888.5
29 72 926
30 74 951
31 76 976
32 79 1013.5
33 81 1038.5
34 83 1063.5
35 86 1101
36 88 1126
37 90 1151

Notes:
 CHOP SET-UP continued… PCT-AT PIPE
Tainan - Cox - PO# ---

PIPE SPECIFICATION
Type of System PCT-AT Ends # : 37 Date Oct-26-2025
DN 800 mm Actual Width: 1050 Plant FPI Indonesia
PN 19 Bar Audited by : Winder No. Indonesia-CW13
Sign:
Liner Resin Polyester Design Speed 26.40 m/hr
Liner Thk 1 mm Nominal Speed 30.36 m/hr
Design Thk 13.7 mm
Nominal Thk 14.1795 mm

CHOP 2 SET-UP
Chop end Hole Position Audit Chop end Hole Position Audit Comments
# # mm # # # mm #

Notes:

Prepared By: M.Irfan u.uthaman Recipe Ref. :

Future Pipe Industries Pipe_CT_R13_C5

Approved By: Ivan Eka Date : 26 October 2025

DN800-PN19-SN2500 PCT-AT
 HOOP SET-UP - PCT-AT PIPE
Tainan - Cox - PO# ---

PIPE SPECIFICATION
Type of System PCT-AT Top comb pitch: 6.15 Date Oct-26-2025
DN 800 mm Bottom comb pitch: 6.15 Plant FPI Indonesia
PN 19 Bar Shift # : Winder No. Indonesia-CW13
Audited by :
Liner Resin Polyester Sign: Design Speed 26.40 m/hr
Liner Thk 1.00 mm Nominal Speed 30.36 m/hr
Design Thk 13.70 mm
Nominal Thk 14.18 mm

HOOP SET-UP
Bottom comb Position (mm) Slot spacer # Hoop
Layer From To From # To # Ends # Spacing Tex Width
Structure Transition 0 60 1 10 10 1.0 2400 60
60 60 10 10 0 0
Core 60 1140 10 185 156 1.0 2400 1080

1140 1140 185 185 0 0

Structure Transition 1140 1200 185 195 10 1.0 2400 60
Outer Skin B 1200 1274 195 207 10 1.0 600 74
Top comb Position (mm) Slot spacer # Hoop
Layer From To From # To # Ends # Spacing Tex Width
Structure Transition 3 63 1 10 0 2400 60
63 63 10 10 0
Core 63 1143 10 185 5 35.1 2400 1080

1143 1143 185 185 0

Structure Transition 1143 1203 185 195 60
Outer Skin B 1203 1277 195 207 74
Note 1: First PY end in position 100 mm with CCPY=34 mm. Last end in position 350 mm. Reference RL1
Note 2: Hoop ends in the core evenly distributed along the width until 1140 mm position. Reference RL2

⚠ bottom comb and top comb are staggered by CombPitch/2

Prepared By: M.Irfan u.uthaman Recipe Ref. :

Future Pipe Industries Pipe_CT_R13_C5

Approved By: Ivan Eka Date : 26 October 2025

DN800-PN19-SN2500 PCT-AT
 RAW MATERIAL CONSUMPTION PCT-AT PIPE
Tainan - Cox - PO# ---

PIPE SPECIFICATION
Type of System PCT-AT Date Oct-26-2025
DN 800 mm Plant FPI Indonesia
PN 19 Bar Winder No. Indonesia-CW13

Liner Resin Polyester Design Speed 26.40 m/hr

Liner Thk 1.00 mm Nominal Speed 30.36 m/hr
Design Thk 13.70 mm
Nominal Thk 14.18 mm

RAW MATERIAL CONSUMPTION

Item Code Descriptoin Design Nominal Unit

5101001 Polyester 21.724 22.485 kg/m
5102001 Vinyl Ester - -
5201001 Epoxy - -
5104151 Styrene 0.652 0.675 kg/m
5104002 Cobalt 10% 0.022 0.022 kg/m
5104035 DMA 100% - -
5204001 Lactic Acid - -
5224001 Pigment - -
5104056 M60 0.434 0.450 kg/m
5104054 LPT - -
5203001 IPD - -
5104201 UV Inhibitor 0.097 0.100 kg/m
5107051 Hoop Roving 600 Tex 0.7637 0.790 kg/m
5207040 Epoxy Compatible Hoop Roving 600 Tex - -
5107151 Hoop Roving 2400 Tex 17.8471 18.472 kg/m
5207101 Epoxy Compatible Hoop Roving 2400 Tex - -
5107201 Hoop Roving 4800 Tex - -
5108001 Chop Roving 2400 Tex 14.825 15.344 kg/m
5208001 Epoxy CompatibleChop Roving 2400 Tex - -

5109049 Axial Tape 310GSM - 600 mm 7.931 8.209 kg/m

5119004 Polyester Netting 127 mm - -

5115001 PE Yarn 55 dTex 0.018 0.019 kg/m
5116001 SURFACE MAT 30gsm - 45 mm - -
5116051 SURFACE MAT 30gsm - 65 mm 2.724 2.819 m2/m
5117101 PE Veil Non-Reinf. 50 mm - -
5117151 PE Veil Non-Reinf. - 70 mm 3.031 3.138 m2/m
5118001 POLYESTER FILM 19mic - 50 mm - -
5118051 POLYESTER FILM 19mic - 70 mm 2.934 3.037 m2/m

Prepared By: M.Irfan u.uthaman Recipe Ref. :

Future Pipe Industries Pipe_CT_R13_C5

Approved By: Ivan Eka Date : 26 October 2025

DN800-PN19-SN2500 PCT-AT