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GD Hydraulics - Valve Test Bench

GD Hydraulics - Valve Test Bench

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0% found this document useful (0 votes)
11 views6 pages

GD Hydraulics - Valve Test Bench

GD Hydraulics - Valve Test Bench

Uploaded by

vssuploads
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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www.g-dhydraulics.com sales@g-dhydraulics.

com

VALVE TEST BENCHES


GD Hydraulics manufacture a range of valve test benches that are suitable for all valve testing requirements and
budgets. We offer solutions for testing with liquid or gas and our 3 ranges of test benches all allow for testing at
pressures of up to 14,500 psi. A wide range of optional extras are also available, giving the opportunity to select a
bespoke solution from a standard range.

Save Money, Increase Efficiency and Reduce Plant Downtime!


Having an effective solution to test valves onsite, reduces the time any system needs to be shutdown, leading
to a more efficient plant and increasing productivity.

Manual Range Eco Range Hydraulic Clamping Range

MANUAL VALVE TEST BENCH RANGE


Manual Valve Test Benches can be used to test valves up to 12 inches in the enclosure and any size externally. Ideal
for low volume pressure testing with both water and gas at pressures up to 14,500 psi (1,000 Bar). 2 test bench
configurations are available: Relief Valve Test Bench and Universal Valve Test Bench.

Features and Benefits

✓ Cost effective solution for low volume testing of valves

✓ Available in both Relief Valve and Universal Valve Test Bench configurations

✓ Liquid, Gas or Combined test medium options available

Optional Extra’s Available:


Data logging feature Bespoke Adaptors

Safety Interlocked ATEX Certification


Compartment
Test Gauges DNV 2.7-1

Electronic Bubble Counter

13 Scan QR Code to enquire about this product


www.g-dhydraulics.com [email protected]

MANUAL VALVE TEST BENCH RANGE


The Relief Valve Test Benches can be used for testing, setting and adjusting pressure relief/safety
valves at pressures up to 14,500psi at sizes up to 12” in the test compartment, with larger sizes
being able to be tested externally.

Maximum Test Pressure


Type Model Bar psi
M-RVTB-25-L 172 2,500
M-RVTB-60-L 414 6,000
M-RVTB-100-L 690 10,000
Liquid Test Only M-RVTB-145-L 1,000 14,500
M-RVTB-25-G 172 2,500
M-RVTB-60-G 414 6,000
Gas Test Only
M-RVTB-100-G 690 10,000
M-RVTB-145-G 1,000 14,500
M-RVTB-25-LG 172 2,500
M-RVTB-60-LG 414 6,000
Liquid &GasTest
M-RVTB-100-LG 690 10,000
M-RVTB-145-LG 1,000 14,500

Maximum Test Pressure


Type Model Bar psi
M-VTB-25-L 172 2,500
M-VTB-60-L 414 6,000
M-VTB-100-L 690 10,000
Liquid Test Only M-VTB-145-L 1,000 14,500
M-VTB-25-G 172 2,500
M-VTB-60-G 414 6,000
Gas Test Only
M-VTB-100-G 690 10,000
M-VTB-145-G 1,000 14,500
M-VTB-25-LG 172 2,500
M-VTB-60-LG 414 6,000
Liquid &GasTest
M-VTB-100-LG 690 10,000
M-VTB-145-LG 1,000 14,500

14
www.g-dhydraulics.com [email protected]

ECO VALVE TEST BENCH RANGE


ECO Valve Test Benches incorporate an innovative design which replaces tightening bolts manually, using an O-ring to
seal the valve on test using a hand pump. The design allows for a quicker test set up to the manual range, so is ideal for
higher volumes. Test pressures of up to 10,000 psi (690 Bar) can be reached using liquid as the test medium. The range
includes 3 models which allow for relief/safety and shut off valves to be tested. As standard the hydraulic cylinder is
rated to 100 tons. The below chart shows the valve sizes which are suitable for the ECO range test bench.

Suitable Valve Sizes:

Available Models:
Relief/Safety Valve Test Bench
The Relief Valve Test Benches are ideally suited to setting and
adjusting, testing seat tightness and general performance of safety
valves.
Shut Off Valve Test Bench
The Shut Off Test Units are suitable for testing the integrity and
performance of any gate-, globe-, plug-, ball-, check-, slide-, and
butterfly valve both upstream and downstream.

Universal Valve Test Bench


The Universal Valve Test Bench is ideal for setting and adjusting,
testing seat tightness and general performance of safety valves.
Furthermore it will allow for shell and seat tightness testing on
shut off valves including gate-, globe-, plug-, ball-, check-, slide-,
and butterfly valve both upstream and downstream.

Optional Extras Available:


Test Gauges Digital Pressure Gauge

Data Acquistion System Screwed Valve Adaptors

Bubble Pot (API 527) Electronic Bubble Counter (API


527)
Enclosed Test Compartment Prefill Pump

15 Scan QR Code to enquire about this product


www.g-dhydraulics.com [email protected]

ECO VALVE TEST BENCH RANGE


Relief/Safety Valve Test Bench
The Relief Valve Test Benches are ideally suited to setting and adjusting, testing
seat tightness and general performance of safety valves.

Type Model Maximum Test Pressure


Bar psi
ECO-RVTB-10-L 69 1,000
ECO-RVTB-25-L 172 2,500
Liquid Test Only ECO-RVTB-60-L 414 6,000
ECO-RVTB-100-L 690 10,000

Shut Off Valve Test Bench


The Shut Off Test Units are suitable for testing the integrity and
performance of any gate-, globe-, plug-, ball-, check-, slide-, and butterfly
valve both upstream and downstream.

Type Model Maximum Test Pressure


Bar psi
ECO-VTB-10-L 69 1,000
ECO-VTB-25-L 172 2,500
Liquid Test Only ECO-VTB-60-L 414 6,000
ECO-VTB-100-L 690 10,000

Universal Valve Test Bench


The Universal Valve Test Bench is ideal for setting and adjusting, testing
seat tightness and general performance of safety valves. Furthermore it
will allow for shell and seat tightness testing on shut off valves including
gate-, globe-, plug-, ball-, check-, slide-, and butterfly valve both upstream
and downstream.

Type Model Maximum Test Pressure


Bar psi
ECO-UVTB-10-L 69 1,000
ECO-UVTB-30-L 172 2,500
Liquid Test Only ECO-UVTB-60-L 414 6,000
ECO-UVTB-100-L 690 10,000

16
www.g-dhydraulics.com [email protected]

HYDRAULIC CLAMPING TEST BENCH RANGE


The Hydraulic Clamping Relief Valve Test Benches are an industry recognised design. The integrated PLC informs
the operator of the clamp force and test pressure required for any given size or class of valve. Until the correct
clamp pressure is reached test pressure cannot be generated providing an excellent safety feature. Benches can be
supplied at test pressures of up to 14,500 psi (1,000 Bar) using Gas, fluid or combined test mediums as standard.
The hydraulic cylinders are rated to 100 tons. The below chart shows the valve sizes which are suitable for the PLC
range test bench:
Suitable Valve Sizes:

Relief/Safety Valve Test Bench


The Relief Valve Test Benches are ideally suited to setting and
adjusting, testing seat tightness and general performance of safety
valves.

The range is ideal for high volume testing.

Features and Benefits


✓ Hydraulic Clamping allows for efficient, high volume
testing

✓ Safety Interlock feature as standard

✓ Touch Screen HMI as standard

✓ Test Valves at pressures up to 14,500 psi (1,000 Bar)

✓ Liquid, Gas and Combination test medium models


available

Optional Extras Available:


Test Gauges Digital Pressure Gauge

Data Acquistion System Screwed Valve Adaptors

Bubble Pot (API 527) Electronic Bubble Counter (API


527)
Enclosed Test Compartment Prefill Pump

17 Scan QR Code to enquire about this product


www.g-dhydraulics.com [email protected]

HYDRAULIC CLAMPING TEST BENCH RANGE


The Relief Valve Test Bench models listed can be used for testing, setting and adjusting pressure relief/safety
valves at pressures up to 14,500psi at sizes up to 12” using both water and gas as the test medium. The valves
are sealed using a hydraulic clamping mechanism.

Model Numbers:
Maximum Test Pressure
Type Model Bar psi
HC-RVTB-25-L 172 2,500
HC-RVTB-60-L 414 6,000
HC-RVTB-100-L 690 10,000
Liquid Test Only HC-RVTB-145-L 1,000 14,500
HC-RVTB-25-G 172 2,500
HC-RVTB-60-G 414 6,000
Gas Test Only
HC-RVTB-100-G 690 10,000
HC-RVTB-145-G 1,000 14,500
HC-RVTB-25-LG 172 2,500
HC-RVTB-60-LG 414 6,000
Liquid &GasTest
HC-RVTB-100-LG 690 10,000
HC-RVTB-145-LG 1,000 14,500

18

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