Detailed Project Report on WATER TANK AND PVC PIPES
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EIRI Board of Consultants and PublishersDetailed Project Report on WATER TANK AND PVC PIPES
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EIRI Board of Consultants and PublishersENGINEERS INDIA RESEARCH INSTITUTE
4/54, Roop Nagar, Delhi-110007 (India)
Phone: 9289151047, 9811437895, 9811151047
E-mail: [email protected]
Website: www.eiriindia.org
PLASTIC WATER STORAGE TANKS
[EIRI/EDPR/4840] J.C. 3061
INTRODUCTION
The term Plastics usually refers to a large and varied group of synthetic
materials which are solid in finished form but at some stage in their processing
are fluid enough to be shaped by application of heat and pressure. The use of
plastics in building has grown rapidly in the last few years. Plastics were first
used for decorative and non structural purposes but because of increased
knowledge of the long term properties of plastics particularly resistance to creep
and environmental effects some plastics are now available that maintain long
term structural integrity, such as piping, doors and windows, water tanks that
can contain moderate pressures for a long period of time. During the last decade
Plastic (conversion) Industry has progressed at a fast rate. New fields of
application of plastics are continually being developed. Tile sometime ago drums,
barrels were conventionally manufactured out of M.S. Sheets. Today we can get
the drum and barrel made out of Plastics. Blow moulding has been the most
widely used method of the manufacture of hollow-ware out of thermoplastics. The
choice of plastic types and formulations now run in thousands and this
diversity indeed appears formidable.
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PLASTIC WATER STORAGE TANKS
[EIRI/EDPR/4840] J.C. 3061
INTRODUCTION
The term Plastics usually refers to a large and varied group of synthetic
materials which are solid in finished form but at some stage in their processing
are fluid enough to be shaped by application of heat and pressure. The use of
plastics in building has grown rapidly in the last few years. Plastics were first
used for decorative and non structural purposes but because of increased
knowledge of the long term properties of plastics particularly resistance to creep
and environmental effects some plastics are now available that maintain long
term structural integrity, such as piping, doors and windows, water tanks that
can contain moderate pressures for a long period of time. During the last decade
Plastic (conversion) Industry has progressed at a fast rate. New fields of
application of plastics are continually being developed. Tile sometime ago drums,
barrels were conventionally manufactured out of M.S. Sheets. Today we can get
the drum and barrel made out of Plastics. Blow moulding has been the most
widely used method of the manufacture of hollow-ware out of thermoplastics. The
choice of plastic types and formulations now run in thousands and this
diversity indeed appears formidable.
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CONTENTS
INTRODUCTION
PROPERTIES OF PLASTIC TANKS
PROPERTIES OF PVC PIPES
BIS SPECIFICATIONS
PLUMBING PIPES
PLUMBING PIPES
PVC FLEXIBLE PIPES
PROCESS FLOW SHEET FOR THE MANUFACTURE
OF PVC PIPES
MANUFACTURERS OF PVC PIPES
PROPERTIES OF HDPE WATER TANKS
PLASTICS USED FOR TANK CASTING WITH SPECIFIC PROPERTIES
PHYSICAL PROPERTIES OF PLASTICS
ADVANTAGES OF LLDPE ARE:-
RAW MATERIALS FOR WATER TANK
B.I.S. SPECIFICATION AND REQUIREMENT
TESTING OF PLASTICS
USES AND APPLICATIONS FOR WATER TANK
INDIAN MARKET FOR PLASTIC PIPES
DEMAND OF WATER TANK
GLOBAL PLASTIC STORAGE TANK MARKET
PLASTIC WATER STORAGE TANKS MANUFACTURER/EXPORTERS
MANUFACTURING PROCESS OF ROTOMOULDED WATER TANK
SELECTION AND DESCRIPTION OF PROCESS
PLASTIC WATER STORAGE TANK PRCESSING DETAILS
OVERVIEW OF ROTATIONAL MOULDING PROCESS
PRODUCTION PROCESS
PROCESS FLOW DIAGRAM
TECHNICALITIES, EQIPMENTS AND TOOLS FOR
ROTATIONAL MOULDING MACHINE
HISTORY
EQUIPMENT AND TOOLING
DETAILS OF EQUIPMENTS FOR ROTATIONAL
MOULDING TO MANUFACTURE PLASTIC WATER STORAGE TANK
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STANDARD SETUP AND EQUIPMENT FOR ROTATIONAL MOLDING
ROTATIONAL MOLDING MACHINES
RECENT IMPROVEMENTS IN ROTATIONAL MOULDING
RECENT IMPROVEMENTS
ADVANTAGE AND LIMITATION OF ROTOMOULDING
WITH THEIR MATERIAL REQUIREMENTS
LIMITATIONS
MATERIAL REQUIREMENTS
MOULD RELEASE AGENTS AND MATERIALS FOR ROTATIONAL MOULDING
MOLD RELEASE AGENTS
MATERIALS
DESIGN CONSIDERATION FOR ROTATIONAL MOULDING
PRODUCT DESIGN
DESIGNING FOR ROTATIONAL MOLDING
MATERIAL LIMITATIONS AND CONSIDERATIONS
WALL THICKNESS
CONSTRUCTION DETAILS OF DIFFERENT TYPES
OF ROTATIONAL MOULDING MACHINE
MACHINE TYPES
CLAMSHELL MACHINES
TURRET MACHINES
SHUTTLE MACHINES
SWING MACHINES
VERTICAL WHEEL MACHINES
MACHINE TYPES ROCK AND ROLL MACHINES
OPEN-FLAME MACHINES
DETAILS OF MOULDS & MOULDING
MULTILAYER MOLDINGS
CROSS-LINKED MOLDINGS
INSERTS
DECORATIONS
PROCESS FACTOR IN ROTATIONAL MOULDING TO
MANUFACTURE PLASTIC WATER STORAGE TANK
SINTERING
MOLD ROTATION
CONTROL SYSTEMS
PROCESS FACTORS
TRIMMING
MOLDS
CAST ALUMINUM MOLDS
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DESIGN GUIDE LINES SECONDARY FINISHING
AND TROUBLESHOOTING IN ROTATIONAL MOULDING
SUPPLIERS OF RAW MATERIALS
PVC RESIN
CALCIUM STEARATE
LEAD STEARATE
PRECIPITATED CALCIUM CARBONATE
PIGMENT DYE
PLASTIC COLOURS
COMPLETE PLANT AND MACHINERY SUPPLIER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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COST ESTIMATION
Plant Capacity 100 Nos/Day
Land & Building (21.780 Sq.ft) Rs.1.73 Cr
Plant & Machinery Rs. 1.58 Cr
Working Capital for 1 Month Rs. 1.36 Cr
Total Capital Investment Rs. 5.01 Cr
Rate of Return 20%
Break Even Point 71%
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