Reciprocating
Compressor
Compressors
• A compressor is the most important and often the
costliest component (typically 30 to 40 percent of
total cost) of any vapour compression
refrigeration system (VCRS).
• The function of a compressor in a VCRS is to
continuously draw the refrigerant vapour from
the evaporator, so that a low pressure and low
temperature can be maintained in the evaporator
at which the refrigerant can boil extracting heat
from the refrigerated space.
• The compressor then has to raise the pressure of
the refrigerant to a level at which it can condense
Classification of compressors
A) Based on the working principle:
• i. Positive displacement type ii. Roto-dynamic
type
Depending upon the construction, positive displacement type compressors
used in refrigeration and air conditioning can be classified into:
• i. Reciprocating type
• ii. Rotary type with sliding vanes (rolling piston type or
multiple vane type)
• iii. Rotary screw type (single screw or twin-screw type)
• iv. Orbital compressors, and
• v. Acoustic compressors
Depending upon the construction, roto-dynamic type compressors can be
classified into:
• i. Radial flow type, or
• b) Based on arrangement of compressor motor or
external drive:
• i. Open type
• ii. Hermetic (or sealed) type
• iii. Semi-hermetic (or semi-sealed) type
Reciprocating compressors
Performance of reciprocating
compressors
• For a given evaporator and condenser pressures, the
important performance parameters of a refrigerant
compressor are:
• a) The mass flow rate (m) of the compressor for a given
displacement rate
• b) Power consumption of the compressor (Wc) , and
• c) Temperature of the refrigerant at compressor exit, Td
• d) Performance under part load conditions
Volumetric efficiency
• The mass flow rate decides the refrigeration capacity of
the system and for a given compressor inlet condition, it
depends on the volumetric efficiency of the compressor.
The volumetric efficiency, ηV is defined as the ratio of
volumetric flow rate of refrigerant to the maximum
possible volumetric flow rate, which is equal to the
compressor displacement rate, i.e.,
Ideal reciprocating compressor
• An ideal reciprocating compressor is one in which:
i. The clearance volume is zero, i.e., at the end of discharge
process, the volume of refrigerant inside the cylinder is
zero.
ii. No pressure drops during suction and compression
iii. Suction, compression and discharge are reversible and
adiabatic
Work input to the ideal
compressor:
• The total work input to the compressor in one
cycle is given by:
Wid = W + W + W D-AA-BB-C
W D-AA-BB-C =
• For the isentropic process, hence the specific work of
compression wid can be obtained by integration, Pvk =
constant, and it can be shown to be equal to:
The work of compression for the ideal compressor can also
be obtained by applying energy balance across the
compressor, Since the process is assumed to be reversible
and adiabatic and if we assume changes in potential and
kinetic energy to be negligible, then from energy balance
across the compressor:
Ideal compressor with clearance:
• In actual compressors, a small clearance is left between
the cylinder head and piston to accommodate the valves
and to take care of thermal expansion and machining
tolerances. As a thumb rule, the clearance C in millimetres
is given by:
C = (0.005L + 0.5) mm, where L is stroke length
in mm
• This space along with all other spaces between the closed
valves and the piston at the inner dead center (IDC) is
called as Clearance volume, Vc. The ratio of the clearance
volume to the swept volume is called as Clearance ratio, ε,
i.e.,
The clearance volumetric efficiency can be written as:
Substituting the above equation in the expression for clearance
volumetric efficiency; we can show that:
• Since the mass of refrigerant in the cylinder at points C and D
are same, we can express the ratio of cylinder volumes at
points D and C in terms of ratio of specific volumes of
refrigerant at D and C, i.e.,
• Hence, the clearance volumetric efficiency is given by:
If we assume the re-expansion process also to follow the
equation Pvk=constant, then:
Hence the clearance volumetric efficiency is given by:
Ideal compressor with clearance
Effect of evaporator temperature
a) On Volumetric efficiency and refrigerant mass
flow rate:
b) On refrigeration effect and refrigeration
capacity:
The refrigeration capacity of the compressor Q is given by:
c) On work of compression and power
requirement:
The power input to the
compressor is given by:
d) On COP and volume flow rate per unit capacity:
The volume flow rate per
unit capacity, V is given by:
Effect of condenser temperature:
a) On volumetric efficiency and refrigerant
mass flow rate:
b) On refrigeration effect and refrigeration
capacity:
c) On work of compression and power
requirement:
d) On COP and volume flow rate per unit
capacity:
