Mass Transfer Modelling
Prepared By:
Dr.Anand P. Dhanwani
Associate professor
D.D.University, Nadiad.
MODELS IN MASS-TRANSFER
OPERATIONS
• A generalized approach is developed for formulating the models.
• Various models for systems in mass-transfer operations like:
– Steady state single-stage solvent extraction,
– Steady-state two-stage counter-current solvent extraction,
– Steady-state two-stage cross-current solvent extraction,
– Unsteady-state single-stage solvent extraction,
– Unsteady-state mass transfer in a stirred tank,
– Unsteady-state mass transfer in a mixing tank,
– Unsteady-state mass transfer (Fick’s II Law)
– Steady state multistage counter-current solvent extraction,
– Multistage gas absorption.
Development of Model
• A generalized approach is developed for formulating the
models.
• The models are chosen to apply mathematical techniques
for solutions.
• The models are solved with any of one technique like:
– Simple algebraic equations,
– Ordinary differential equations,
– finite difference equations
– Laplace transformations.
Steady-state Single-stage Solvent Extraction
• Consider that benzoic acid (BA) is continuously extracted from
toluene using water as the solvent.
• The two streams are fed into tank A (mixer)
• Where they are stirred vigorously
• The mixture is then pumped into tank B (settler)
• Where it is allowed to settle into two layers (extract and
raffinate).
• The upper toluene layer (raffinate) and the lower water layer
(extract) are removed separately.
• Model the system to find out what fraction of BA has passed
into the solvent phase.
S.S Single-stage Solvent Extraction
• The first step in modelling of any system is
– To schematically represent the given.
Single-stage mixer settler
S.S Single-stage Solvent Extraction
• The second step is to see
– If there is a possibility of simplifying the schematic
representation of the system under consideration.
• The above system can be idealized and
simplified
– Combining two stages into a single stage
S.S Single-stage Solvent Extraction
Input – Output = Accumulation
• Step 3. is to make reasonable assumptions:
– (1) All flow rates are steady and
– (2) Toluene and water are immiscible (basic
criterion for choosing a solvent).
– (3) The feed concentration c remains constant.
– (4) The mixer is so efficient that the two streams
leaving a stage are always in equilibrium with
one another: y = mx
(where m is distribution coefficient)
• Step 4. The model equation is now derived by writing a
mass balance for BA (component balance):
– Input of BA = Rc (kg/s)
– Output of BA = Rx + Sy (kg/s)
• As the system is in steady state, i.e., BA must leave at the
same rate as it enters,
– Rc=Rx + Sy
• Equations contain four known quantities
– (R, S, c, m)
– Two unknown quantities (x, y)
• This can be solved for the unknowns as follows:
• Step 5. Always express all the quantities (both
known and unknown, or a combination of
both) in terms of dimensionless groups
• Which explain the physics of the system.
• The fraction of BA extracted
• The ratio of the feed to the solvent flow rate
at equilibrium
• Substituting these two dimensionless groups
• Multiplying both numerator and denominator by (a - l)