9.
0 Aspiration, filter and
airlocks
Intafact Beverages Nigeria Limited Onithsa, Nigeria
Innovations for a better world.
Aspiration
Application
• For keeping machines and systems dust-free
• To enable machines working properly that do use air as a medium
example: Destoner, Aspiration channel
• To provide cooling effect to the product and/or machines
• To avoid explosive atmosphere
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Elements of Aspiration systems:
Filters
• To ensure dust-free air emission from the building
Cyclones (intermediate receivers)
• As intermediate stock separators
Fans / Blowers
• Machines to move the medium “air”
Airlocks
• To separate transportation air from the remaining process
3 Intafact Beverages Nigeria, Limited Sagamu, Nigeira Stafftraining
Aspiration ducts
Important Parameters:
• Air volume
• Air speed Control of Airvolume:
• Negative pressure • By butterfly valves
Negative pressure:
• Choice of aspiration fan
• Depends on duct length
• Depends on machine
aspiration requirement
Control of Airspeed:
• By secondary air inlets
Increase of duct
• By correct duct diameter
diameter after each
branch to maintain air
speed
4 Intafact Beverages Nigeria, Limited Sagamu, Nigeira Stafftraining
Central aspiration system:
Central Aspiration system
with ducting and central filter
Advantages:
• Low cost
• Bins are aspirated even if the
aspiration flaps are closed through
intentional false air (flaps are not being
manufactured 100% air-tight)
5 Intafact Beverages Nigeria, Limited Sagamu, Nigeira Stafftraining
Single filter aspiration:
Single Filter aspiration system:
Every bin or conveyor has its own aspiration
filter
Advantages:
• Simple Layout (less ducts)
• Product can easily be used for the process
• No product cross-contamination
• Decoupling of the system (a explosion
cannot get through the aspiration system to
other machines)
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Aspiration: Filters
including filter control device Filtronic
LCBB
MVRW LCAC
Filtronic
filter control device
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Filter
MVRW & LCAC
MVRW LCAC
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Filtronic (filter control device)
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Aspiration: Airlocks
• floury and fine products • floury and fine products • floury, fine products, • malt, grains, pellets
grains
• below aspiration filters • for loading product into • loading in and out to
pneumatic pressure • loading in and out to mechanical conveying
conveying systems mechanical conveying sytems
sytems
10 Intafact Beverages Nigeria, Limited Sagamu, Nigeira Stafftraining
Tool list / Personal notes
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Thanks for your attention!