Understanding Arch Bridges: Design & Maintenance
Understanding Arch Bridges: Design & Maintenance
मेहराब सेतु
Kannara Bridge
Kollam–Sengottai
Chord Line
B. K. KUSHWAHA
PROFESSOR/IRICEN/PUNE
Mob: 74200 41117, Email: [email protected]
A foot Arch bridge in Shaharah District, Yemen
THE BIGGEST
DOME (ARCH) IN
THE WORLD
GLOBAL
PAGODA
• Total ht. of Pagoda:
89.93 m
• Clear span of dome:
85.15 m
• Clear height of dome:
26.27 m
• Total Masonry stone:
76,500m3(192,000 mt)
Ref: earth-auroville.com
Outline of the Lecture
Horizontal thrust on
sub structure
Hinges
FAILURE UNDER LOAD
1.5
0.5
-7 -6 -5 -4 -3 -2 -1 0
PASSIVE RESISTANCE OF FILL
RESISTS DEFORMATION
MULTI-SPAN: 7 or 8 HINGES
Example of Load v/s hinge formation
Vertical Clearance
In the case of arch bridges, minimum clearance measured to
the crown of the introdos of the arch shall be as under:
Danger level
For small arch bridges of spans less than 4.0m, the
danger level shall normally be at the springing level;
For larger spans and for multiple span arches, the
danger level shall be at 2/3rd rise below the crown of
the arch;
Where higher HFLs have been recorded in the past,
without any dangerous afflux or scour, or damage to
approach embankments, danger level may be raised
suitably at the discretion of Chief Bridge Engineer.
Dismantling Of Arch
Bridges
Bhagalpur accident
• 3X30 feet arch bridge no. 153 was being dismantled by
const. organization
Train
Basic principle :
1.Analyze force diagram at each stage of dismantling
2. At no stage the static equilibrium of forces should be
disturbed
Dismantling of Single/Multi
Span Arch Bridges
(CS no 18 to IRBM)
(Para 224 added to IRBM detailing procedure for dismantling of
single/multi span arch bridges)
Dismantling of Arch Bridges
Crown Level
(c)Part-by-part
dismantling
PART - B PART - B PART - B
C C
SECTIONAL ELEVATION
Netting
Fig. 1(a)
Spendrel Wall
1m
S1 S2
Section - 1 Section - 2
5 6
9 10
13 14 W
11 12
7 8
Section -3 Section - 4
S3 S4
1m
PLAN Section CC
Fig. 1(b) Fig. 1(c)
(c)Part-by-part dismantling….
Safety
Economy (to extend service life)
Identify problems as early as possible
Feedback for technological development
Inputs for repairs /strengthening/rebuilding etc.
Inspection of Substructure
Cracks
Tilting/ shifting
Concrete/ Masonry defects
Vegetation growth
Leaching of mortar joints
Cracks: glass tell tale
Common Defects In Masonry
Weathering :
1. long term damage to masonry due to adverse
environmental conditions. This indicated by layers of
material spalling off
2. As a remedial measure, weathered material should be
removed, surface exposed and thoroughly cleaned.
3. If weathering is not deep , plastering with CM will suffice.
4. Otherwise guniting or cement or epoxy grouting may be
resorted to. For substantially weathered joints pointing
with cement mortar should be done.
Common Defects In Masonry
Leaching of Mortar :
1. Lime and cement mortar , deteriorate with time due to action of rain and running
water and lose their binding power gradually
2. If on raking out such joints the material comes out easily and is powdery, it is
sure indication of loss of strength
3. If tapping of such masonry gives hollow sound, it indicates leaching out from
deep inside the structure
Remedial measures :
1. For surface leaching, joins should be thoroughly cleaned and pointing done
with CM
2. In case of deep leaching, CG or EG followed by pointing will be required ( EG
should be avoided in masonry )
3. As a remedial measure, weathered material should be removed, surface exposed
and thoroughly cleaned. If weathering is not deep , plastering with CM will
suffice. Otherwise guniting or cement or epoxy grouting may be resorted to. For
substantially weathered joints pointing with cement mortar should be done.
Crack at arch & spandrel wall
junction noticed since year
2000 during annual
inspection of AEN
Maintenance of Arch Bridges
Defects in arch barrel :
• Weathering of masonry/concrete
• Extension of vertical cracks from substructure to arch barrel.
These cracks appear as longitudinal cracks in arch barrel.
Cause – differential settlement of foundation
• Transverse or diagonal cracks in arch barrel( intrados). These
are of serious nature and indicate tensile stresses at intrados.
Generally noticed in the vicinity of crown at initial stage.
Indicate serious weakness in arch requiring strengthening on
priority.
• Crushing of masonry or leaching of mortar from joints
• Loosening of keystone and voussoirs
Defects Associated With Spandrel wall
Defect Causes Remedial Measures
Composition of EG:
Consists of epoxy resin and a hardener which react
chemically when mixed
By suitably proportioning of the mix of resin, hardener and
thinner ( if necessary) , the viscosity of the mix can be varied
to suit all type of conditions
Grouting of wide cracks requires large quantity of grout
material, in such cases suitable fillers e.g. dry silicon flour etc
can be added based on manufacturers recommendation
Epoxy Grouting
Specification of EG :
Considering the width, depth and extent of cracks and
other relevant details, the viscosity of resin hardener mix,
their proportions, pot life, application procedure etc. Should
be chosen in consultation with the manufacturer
The shear strength on a specimen of MS plates should not
be less than 100 kg/cm2
Epoxy mortar should not be susceptible to fire and
explosion during injection and must be stable under varying
climatic conditions
Procedure for Epoxy grouting
The area to be grouted should be dry and free from oil,
grease , dust and all loose materials
All cracks should be cut open to a V groove about 10mm
deep. Loose material should be removed by compressed air
and groove fully sealed using epoxy modified mortar at
least one day in advance
Holes of 7-10 mm dia are drilled along the cracks and
copper or aluminium or polyethylene pipe pieces of 6-9 mm
dia fixed as grout nipples
Epoxy is injected from the bottom most pipe, keeping all
other pipes, except the adjacent ones , blocked by wooden
plugs. Injection is done at pressure of 3.5 to 7 kg per sq. Cm
Procedure for Epoxy grouting
Manufacture’s detailed
instructions should be
followed for safe
handling and
processing
Direct skin contact
should be avoided
The gun syringe should
be washed with acetone
immediately after use
Leaning/Bulging of Abutments,
wing wall and return walls
Causes :
1. excessive back pressure due to blocking of drainage
2. Undermining of foundation
Remedial Measures :
1. Relieve excessive pressure by unclogging weep holes.
2. Additional weep holes may be provided at 1m interval in both H and V
directions.
3. Bottom most row of weep holes should be above low water level in
case of flowing streams, and 25cm above GL in other cases
4. Backfill material may be replaced with granular material
5. Strengthening by providing buttress may be adopted to resist load
from excessive back pressure
Strengthening and rebuilding
of Substructures
Shaken bed blocks cause fine and medium cracks in
masonry below bed blocks.
Such cracks which are still not deep may be grouted
and sealed
Where structure is fairly sound and does not show sign
of distress but is of inadequate section or has extensive
surface weathering , jacketing with cement concrete of
minimum thickness 150 mm may be done
Preparatory works before
Jacketing
Relaxation of SR :
If jacketing is done using OPC as per IS 269
1. 50 kmph after 7 days of concreting
2. 75 kmph after 14 days of concreting ; and
3. Normal sectional; speed after 28 days of concreting
Construction of suitable
designed box culvert
under the arch and filling
the intermediate space
between the arch and the
box with lean CC
This method may be
adopted when HFL is not
high
Rebuilding /Replacement Of Arches
Construction of a
box culvert abutting
one of the abutment
dismantling the other
abutment
This may be adopted
when HFL is high
Rebuilding /Replacement Of Arches
Closed ring
jacketing
where a slight
reduction in
water way is
permitted
Jacketing of Arch Ring
Jacketing below intrados : for strengthening of distressed arches,
if resultant reduction in water way is permissible
In such cases , new arches should be designed as under
1. To take entire load by itself where existing arch has transverse
cracks
2. To take entire load by composite action with the existing arch
ring, where existing cracks are all longitudinal or there are
no signs of distress in arch and if effective bond could be
ensured between the new and old arch ring
Jacketing above intrados : in some special cases, external
(extrados) jacketing of arch is resorted to , after relieving the arch
by RH girders. In such cases , new arch ring should be designed
to take entire loads
Replacement Of Arche By Slab Top
Where HFL is high, it may be
advantageous to convert arch
bridge into a slab top by
raising and strengthening
piers/ abutments
Design Of Jacketing For
Abutment/Piers
Damage induced in the barrel during the drilling may be grater than
the beneficial effects
As the collapse mechanisms of masonry arch bridges never induce
lateral expansion of the barrel, the effect of transverse tie bars may
not be significant. This is shown through experimental tests also
This technique may however be suitable when there is longitudinal
cracking of the barrel in the vicinity of external spandrel walls or at
the centre of arch
2-Internal Spandrel Walls
Concrete
4-Over Ringing
Over-ringing by a
new reinforced arch
on the extrados of
the original masonry
arch.
Typically this is
suitable for deep
arches
(rise-to-span ratio >
0.2 and < 0.5)
5-NEAR SURFACE REINFORCEMENT
The collapse mechanism of an arch assumes, four hinges to
be needed for a single span arch to collapse, opening
alternatively at the extrados and at the intrados
The main idea is that providing tensile resistant
reinforcement to the arch, either at the extrados or at the
intrados, locks the activation of such a mechanism.
Few firms like “Helifix” are doing this type of work.
NEAR SURFACE REINFORCEMENT
NEAR SURFACE REINFORCEMENT
Brickwork grouting: Grout (if needed) and do re-pointing
Transverse reinforcement:
Transversal reinforcement is placed on the arch before longitudinal
reinforcement.
Careful attention in filling the rebates, looking at the best possible connection
between reinforcing bars and arch.
STEEL CONCRETE
Clearance of Arch bridges
(Ref:Arch Bridge code )
2.2.3 Horizontal Loads on the Arch: The effect of the tractive effort and braking effect may be
neglected in designing or analysing arches covered by this code.
5.3. Existing Arches: 5.3.1. Except in case of gauge conversion, certification of existing arch
bridges shall be based on physical condition of the structure.
When new types of locomotives and rolling stock are permitted to run on a section for the first time,
bridges should be kept under observation as considered necessary by the Chief Engineer.
5.3.2 Heavier loading density or axle load over those allowed at present shall not be permitted on
Arch Bridges with Overall Rating Number (ORN) 1 or 2, unless they are rehabilitated.
However, at the discretion of the Chief Engineer, such heavier trailing load/increased axle load may
be permitted on the existing arch bridges with ORN-1 or 2, if the strength of the arch bridge is found
safe after conducting load test on representative span.
5.3.5. Strengthening of existing weak arches / arches with Overall Rating Number (ORN) 1 or
2: 5.3.5.1 For strengthening existing weak arches/ arches with Overall Rating Number (ORN) 1 or 2
method of jacketing at the intrados is preferable, if the resultant reduction in the waterway is
permissible.
12.3 For certification of Masonry/Concrete Arches provisions of clauses 5.16.2.2 & 5.16.2.3 of IRS:
Bridge Substructure & Foundation Code shall be applicable.
LOAD TEST
For assessing Load Carrying
capacity of Arch Bridge.
LOAD TEST
Two APPROACHES:
Modelling of Arch by FEM technique and
validating model by actual values
Apply desired load and measure deflections
at crown and spread of abutments.
1. Modelling of Arch:
Arch is modelled using FEM tools
Spread, strain in masonry, deformations at specified
locations are estimated under applied loads.
Comparison with actual value to Validate the Model.
Once the Model is validated, ultimate load carrying
capacity of arch can be estimated theoretically.
This approach to be performed only under expert advice.
2. Application of Load and measurement of crown
deflection and spread at abutments.
If these two values are within safe limit , arch is treated
as safe.
Simple approach.
Used on IR extensively,
Provided in “Code of Practice for the Design and
construction of Masonry Arch Bridges”
Arch Bridge Code…
(Para 5.3.2)
For GC works,
certification of safety should be based on load test on
representative type bridge provided that;
Condition of masonry & its behaviour under test load are
satisfactory;
Type of foundation and nature of soil on which bridge is
founded are suitable..
LOAD TEST VEHICLE
(BELFA-DB-1) by UIC
Strength Assessment Of Arch Bridges
For an assessment of a brick arch with MEXE, one less ring should
be assumed when :
There is evidence of significant ring separation
A large number of bricks are missing ( over 10% of arch surface)
The joints are only partly filled with mortar, or the jointing material
is in very poor and deteriorated condition
The method should not be used if significant diagonal cracks in the
arch are present, as these may be an indicator of differential
settelemnet of the abutments.
MEXE Method
Determination of Provisional Axle capacity Qp:
MEXE method requires 5 dimensions as input
(1) Ring depth d
(2) Fill depth ( below sleeper) h
(3) Arch span S ( measured between the faces of abutments or piers at
springing level)
(4) Arch rise Rc measured from the line of the span measurement to the arch
intrados
(5) Arch quarter point rise Rq measured from the line of the span measurement
to the arch intrados
Provisional axle capacity can be obtained from the graphs ( in Para B.1.2 of
UIC 778-3 ( page 98 to 105)
Note : method is sensitive to the ratio Rq/Rc, so accurate measurement of
these values must be obtained.
Determination of Permissible axle capacity :
Permissible axle capacity = Qp * Kp* Ks* Km* Kv* Kc
Where Kp is profile factor ( page 106 of UIC code)
Ks is shape factor ( pg 106 of UIC code)
Km is material factor ( pg 107 of UIC code)
Kv is Condition factor ( pg 107 of UIC code)
Kc is Crack factor ( pg 108 of UIC code)
ARCH BRIDGES
WHAT NEXT ..?
LAUNCHING OF PRECAST ARCHES
https://youtu.be/YWJyCeri0nA
THANK YOU