0% found this document useful (0 votes)
33 views87 pages

Unit1Lecture15 MEC219

Theory of Machines

Uploaded by

Selaka Jayalath
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
33 views87 pages

Unit1Lecture15 MEC219

Theory of Machines

Uploaded by

Selaka Jayalath
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 87

Theory of Machine

MEC219
Lecture1
• Learning Objectives
• Difference between Mechanism and Machines
• Degree of freedom
• Links, Kinematic Pair and their Classification
Introduction
• Kinematics and Kinetics(Dynamics)
• Kinematics:- The study of motion without regards of
forces
• Kinetic: The study of forces on system in motion.
Introduction
• Mechanism is a device that transforms motion
to some desirable pattern and typically
develops very low forces and transmits little
power.
• Or
• Mechanism is a means of transmitting,
controlling, or constraining relative
movement.
https://www.youtube.com/watch?v=j6J7uqTDvSQ
Example of Mechanism
Example of Mechanism
Example of Mechanism
Moves packages from an assembly
bench to a conveyor

Front loader
Lift platform
Example of Mechanism

Simple press
Conceptual design for an
exercise machine
Machines
• A Machine typically contains mechanisms that
are designed to provide significance forces
and transmits significant power.

Automatic Transmission
Applications of Kinematics
Virtually any machine or device that moves contains
one or more kinematic elements such as linkages,
cams, gears, belts, chains. Your bicycle is a simple
example of a kinematic system that contains a chain
drive to provide torque multiplication and simple
cable-operated linkages for braking.
Applications of Kinematics
An automobile contains many more examples of
kinematic devices. Its steering system, wheel
suspensions, and piston-engine all contain linkages;
the engine's valves are opened by cams; and the
transmission is full of gears.
Applications of Kinematics

Figure (a) shows a spatial linkage used to control the rear wheel movement of a modem
automobile over bumps.
Degree of Freedom(DOF)or Mobility

 A mechanical system’s mobility (M) can be


classified according to the number of degree of
freedom that it possesses.
 The system’s DOF is equal to the number of
independent parameters(measurements) that
are needed to uniquely define its position in
space at any instant of time.
 Any rigid body in three space has six degree of
freedom, three translational motions (x, y, z)
and three rotational motions.
 DOF = 6- Number of restraints
Types of Motion

 Completely Constrained Motion


 Incompletely Constrained Motion
 Successfully Constrained Motion
https://www.youtube.com/watch?v=0xhtszEjNN0

https://www.youtube.com/watch?
v=vOFM8eG8kVc

https://www.youtube.com/watch?
v=xdP49Mo4sOE
Types of Motion

 Completely Constrained Motion


When the motion between two elements
of a pair is in a definite direction.
Types of Motion

 Incompletely Constrained Motion


When the motion between two elements of
a pair is possible in more than one direction.
Types of Motion

 Successfully Constrained Motion


When the motion between two elements of
a pair is possible in more than one direction
but is made to have motion only in one
direction by using some external forces.
Link

 Linkages are the basic building blocks of all


mechanisms.
 A link is an (assumed) rigid body that possesses
at least two nodes that are points for
attachment to other links.
Link
Joints
A joint is a connection between two or more
links (at their nodes), which allows some
motion, or potential motion between the
connected links. Joints are also called
Kinematic pairs.
Joints
Joints can be classified in several ways

1. By the type of contact between elements, line,


point (higher pair) or surface(lower pair) .
2. By the number of degree of freedom allowed
at the joint
3. By the nature of relative motion.
Joints
Joints: Single Degree-of-Freedom
pivot slider Helical (H)
Revolute (R)/Pin joint Prismatic (P)
Joints: Multiple Degree-of-Freedom

– Cylindrical (C) 2 DOF – Spherical (S) 3 DOF

Planar (F) 3 DOF


LINKS, JOINTS, AND KINEMATIC CHAINS
LINKS, JOINTS, AND KINEMATIC CHAINS
Kinematic Chain

– an assemblage of links and joints,


interconnected in a way to provide a controlled
output motion in response to a supplied input
motion.
- The kinematic chain forms the mechanism if at
least one link is grounded
LINKS, JOINTS, AND KINEMATIC CHAINS
• Ground
Any link or links that are fixed with respect
to the reference frame
• Crank
A link which makes a complete revolution
and is pivoted to ground
LINKS, JOINTS, AND KINEMATIC CHAINS

• Rocker
A link which has oscillatory (back and forth)
rotation and pivoted to ground
LINKS, JOINTS, AND KINEMATIC CHAINS
• Coupler
A link which has complex motion and is
pivoted to ground
Drawing Kinematic Diagrams

– Real links can be of any shape , but a


“kinematic” link, or link edge, is defined as a line
between joints that allows relative motion
between adjacent link or link edge.
Drawing Kinematic Diagrams

Moving rotating joints

Grounded rotating joints

Grounded translating joints

Grounded half joints


Drawing Kinematic Diagrams
Determining DOF or Mobility in
Planar Mechanism

To determine the overall DOF of any


mechanism, we must account for the number of
links and joints, and for the interactions among
them
The DOF of any assembly can be predicted from
an investigation of the Gruebler condition.
Determining DOF or Mobility in
Planar Mechanism
• Gruebler Condition
• Any link in a plane has 3 DOF.
• Therefore, a system of L unconnected links
in the same plane will have 3L DOF.
• A full joint removes two DOF
• A half joint removes only one DOF from
the system (because a half joint has two
DOF).
• Any link if grounded or attached to the
reference frame, all three of its DOF will be
removed.
Determining DOF or Mobility in
Planar Mechanism
Determining DOF or Mobility in
Planar Mechanism

Gruebler’s equation
M = 3L-2J- 3G (1)
Where : M = degree of freedom or Mobility
L = Number of links
J = number of joints
G = number of grounded links

G is always one as all the ground link for


different links will be considered as single plane,
So Gruebler’s equation becomes
M = 3(L-1)-2J (2)
Determining DOF or Mobility in
Planar Mechanism
• Kutzbach’s Modification of Gruebler’s Equation is:

M=3(L-1)-2J1-J2 (3)

where: M = degree of freedom or mobility


L = number of links
J1 = number of 1 DOF (full) joints
J2 = number of 2 DOF (half) joints
• The value of J1 and J2 in these equations must still be
carefully determined to account for all full, half, and
multiple joints in any linkage.
• Multiple joints count as one less than the number of
links joined at that joint and add to the "full" (J1)
category.
Exercise
• Compute the DOF of the following
examples with Kutzbach's equation.

a.4
b.5
c.6
d.8
Exercise
Question
Calculate
Mechanisms and Structures
• If the DOF is positive, it will be a
mechanism, and the links will have
relative motion.
• If the DOF is exactly zero, then it will be
a structure, and no motion is possible.
• If the DOF is negative, then it is a
preloaded structure.
Mechanisms and Structures
Gruebler Paradoxes

• Because the Delta Triplet

Gruebler criteria
pays no attention
to link sizes or
shapes it can give
misleading result
The Grashof Condition
• Grashof’s law states that for planar four-bar
linkage, the sum of the shortest and longest
link lengths cannot be greater than the sum of
the remaining two lengths if there is to be
continuous relative motion between two
members
The Grashof Condition
The Grashof Condition
• Grashof’s law does not specify the order in
which the links are connected
• If the shortest link s is adjacent to the fixed link
crank-rocker linkage is obtained
The Grashof Condition
https://www.youtube.com/watch?v=jE66waJw
TkQ
• If the shortest link s is fixed as frame drag link
or double-crank linkage is obtained

https://www.youtube.com/watch?v=h8bz4ni6
mdY https://www.youtube.com/watch?v=KBFFwg
CP0U
The Grashof Condition
• By fixing the link opposite to s the double rocker
mechanism is obtained.
• Note that although the link s is able to make
complete revolution neither link adjacent to the
frame can do so; both must oscillate between limits
and are therefor rockers
The Grashof Condition
• For s+l > p+q, all inversions will be triple-
rockers
• For s+l = p+q, all inversions will either be
crank-rockers or double cranks, but will have
change points twice per revolution of the input
crank when the links all become collinear.
• Which of the following statements is incorrect

(a) Grashof's rule states that for a planar crank-rocker four


bar mechanism, the sum of the shortest and longest link
lengths cannot be less than the sum of the remaining
two link lengths.

• (b) Inversions of a mechanism are created-by fixing


different links one at a time.

• (c) Geneva mechanism is an intermittent motion device.

• (d) Gruebler's criterion assumes mobility of a planar


mechanism to be one.
The Grashof Condition
• Parallel Crank four bar linkage.
Kinematic chain
L = 2p – 4
Where,
L = no. of links
P = no. of pairs

J= joints
L= no. of links If LHS> RHS
If LHS = RHS
Locked chain
Kinematic chain
If LHS< RHS Unconstrained chain
Determine whether the given
connections are kinematic
chain or not ?
Single Slider Crank Chain
In a four bar kinematic chain there are four
revolute pairs. If one of this pairs is changed as
prismatic/sliding pair that kinematic chain is called
single slider crank chain.

Link 1 – Fixed Link Link 3 – Connecting Rod


Link 2 – Crank Link 4 – Slider / Piston
https://www.youtube.com/watch?v=lLHMoRe
mmMg

https://www.youtube.com/watch?v=s3G3au-E
yAQ
Inversions of Single Slider Crank Chain

• As there are four links, fixing each link in


turn, four inversions can be obtained.
• In the first inversion, where the link with one
revolute pair and one prismatic pair is fixed.
Example: 1) I.C. Engine mechanism, in
which the fourth link piston is the input and the
crank is output. 2) In air compressor, in which
the second link crank is the input and the
piston is the output.
Inversions of Single Slider Crank Chain
Second Inversion of Single Slider Crank Chain

Second link in the original chain, ie., crank with two


revolute pairs is fixed, second inversion is obtained.
2
3

1
4

Link 2 is fixed
https://www.youtube.com/watch?v=AGn6pPg
kZUk
Examples for the Second Inversion
1. Whitworth Quick Return Mechanism

Let C’’ at
C’’ at
Then,

https://www.youtube.com/watch?v=QOwwCK
xywPo
1. For what purpose are the quick return mechanisms used?
a) To convert reciprocating motion into oscillatory motion
b) To convert oscillatory motion into reciprocating motion
c) To convert reciprocating motion into rotary motion
d) To convert rotary motion into reciprocating motion

In a quick return mechanism, the forward reciprocating motion is faster rate than the
backward stroke. True or false?
a) True
b) False
Examples for the Second Inversion:
2. Rotary Engine Mechanism
Third Inversion of Single Slider Crank Chain
https://www.youtube.com/watch?v=Yu-HN7GEBe0

Third link of the original chain, ie., Connecting Rod


with two revolute pairs (length of this link is more
than crank) is fixed to obtain third inversion.

Example: 1. Oscillating Cylinder Mechanism


2. Crank and slotted lever quick
return mechanism
https://www.youtube.com/watch?v=AykTX6q44a
A
Oscillating Cylinder Mechanism
Crank and Slotted Lever Quick Return
Mechanism
Crank and Slotted Lever Quick Return
Mechanism

https://www.youtube.com/watch?v=s3TiMedJ https://www.youtube.com/watch?v=N_zC7
Kds WZos
Crank and Slotted Lever Vs Whitworth
Quick Return Mechanism

1. Crank of Whitworth mechanism is longer than fixed


link as compared to Quick Return Mechanism
2. Coupler of Whitworth mechanism makes complete
revolution while coupler for Quick Return
Mechanism oscillates
Crank and Slotted Lever Vs Whitworth
Quick Return Mechanism

3. Coupler link holding the tool is preferred towards


the fix link as in case of Whitworth
Fourth Inversion of Single Slider Crank Chain

In the original chain, if the fourth link with revolute


pair and prismatic pair is fixed, then the fourth
inversion is obtained.
Example : Hand Pump
Double Slider Crank Chain
This Chain has two revolute pairs and two prismatic pairs.
First inversion of the double slider
When the link 1 is fixed and the two adjacent pairs 23 and 34
are turning pairs and the others two pairs 12 and 41 sliding
pairs.
Example : Elliptic Trammel
X = BC cosθ
Y = AC sinθ
2 (X / BC) = cosθ
(Y / AC) = sinθ

3 (X2 / BC2) = cos2θ

4 (Y2 / AC2) = sin2θ


1 (X2 / BC2) + (Y2 / AC2) = cos2θ + sin2θ = 1
Equation for Ellipse.
Elliptic Trammel

https://www.youtube.com/watch?v=dilOGtjHv
CE
Second inversion of the double slider

If any of the slide block of the first inversion is fixed. When link 4 is fixed, the end
B of the crank 3 rotates about A and the link 1 reciprocates in the horizontal
direction.

Example: Scotch Yoke Mechanism, which is also called as Sinusoidal Generator.

https://www.youtube.com/watch?v=8DBY8jyq
90I
Scotch Yoke Mechanism

Scotch Yoke Mechanism
https://www.youtube.com/watch?v=1AnxIXX4
p24
Third inversion of the double slider crank
Third inversion of the double slider crank chain is
obtained when the link two revolute pairs is fixed.
Example: Oldham coupling, which is used to
connect two parallel misaligned shafts.

https://www.youtube.com/watch?v=Y5lsvb_gq
4o
Objective types Questions
Objective types Questions
Objective types Questions

You might also like