100% found this document useful (1 vote)
380 views43 pages

Ata 72 - Engine

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
100% found this document useful (1 vote)
380 views43 pages

Ata 72 - Engine

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

ATA 71

ENGINE
CFM56-7B ENGINE

The company is a joint venture between GE The name CFM is derived from: GE's CF series and Snecma's M
Aerospace and Safran Aircraft Engines series engines
POWERPLANT
Bypass ratio -5.6:1

• CFM56-7B is a high bypass ratio,


dual rotor, turbo fan engine
• Two CFM56-7B engines supply thrust
to the airplane. Core

• It also supplies power to these


systems also:
• Electric
• Hydraulic
• Pneumatic.
Thrust specifications Aircraft MTOW

737-600 65,544 kg

737-700 70,080 kg

737-800 79,016 kg

737-900ER 85,139 kg

• Based on T/O thrust 6


engine thrust rating
configurations are
applicable to a 737 model,
• The engine nameplate on
the right fan case aft of the
oil tank gives configuration

Increased gross For 737-800 - CFM56-7B24/26/27


weight
737 NG family aircrafts
Aircraft
737-600 737-700 737-800 737-900ER

MTOW: 65,544 kg 70,080 kg 79,016 kg 85,139 kg


CFM56 -7B18/20/22
Engines CFM56-7B20/22/24/26/27 CFM56-7B24/26/27

Express fleet engines


CFM56-7B27(SAC),
CFM56-7B27/3(TI)- Tech Insert- upgrade in 2007- new 3D aero compressor, 1% less fuel burn, 30% les NOX
CFM56-7B27E, - Evolution- Upgrade in 2009
CFM56-7B26E
POWER PLANT - ENGINE HAZARDS

1. Inlet suction
2. Exhaust heat
3. Exhaust velocity
4. Engine noise

Can approach a running engine through


entry/exit corridor only when:

• Engine is at idle
• You can speak with people in the flight
compartment

1. Beacon lights- red flashing lights on bottom and top of


A/C should be on
2. Spiral on engine inlet cone- another indication.
ENGINE MOUNTS

They attach engines to the


strut/pylon
1. Forward engine mount is fastened
to fan frame
2. Aft Engine Mount is fastened to
turbine frame.
ENGINE COWLING
• Gives aerodynamically smooth
surface into and over the
engine.
• Gives a protective area for
engine components and
accessories
Parts of the engine cowling:
1. Inlet cowl
2. Fan cowl - attach to the fan
cowl support beam
3. Thrust reverser
ENGINE COWLING
• They gives an aerodynamically
smooth surface into and over
the engine. It also gives a
protective area for engine
components and accessories
These are the parts of the engine
cowling:
1. Inlet cowl
2. Fan cowl - attach to the fan
cowl support beam
3. Thrust reverser

The vortex control


device smooths
airflow around the
wing

Forward view of inlet cowl T12- Fan inlet temperature Sensor


ENGINE FAN COWL

• There are two fan cowls Three fan cowl latches secure
for each engine. the left and right fan
• The fan cowls are made cowls together.
of aluminum All latches are along the bottom
• Each fan cowl has two of the fan cowls.
fan cowl hold open rods Each hold open rod has a collar
that locks the hold open rod in
• Each fan cowl attaches to
the strut with three place.
hinges A yellow lock indication shows
when the hold open rod is in the
locked position.
ENGINE FAN COWL
FAN COWLS
• Each fan cowl attaches to the strut
with three hinges.
• Two fan cowls for each engine-
made of AL
• Each fan cowl has two fan cowl
hold open rods
• Each hold open rod has a collar that
locks the hold open rod in place. A
yellow lock indication shows when
the hold open rod is in the locked
position
• Three fan cowl latches secure the
left and right fan cowls together. All
latches are along the bottom of the
fan cowls
Hinges
ELECTRICAL HARNESSES
Engine electrical harnesses connect at the fan cowl support beam

Left side connections

• Electronic engine
control
• N1 speed sensor
• Oil tank (oil quantity
transmitter)
• Inlet cowl thermal
anti-ice valve
• Ignition exciters
• Fan frame
compressor case Right side connections
vibration (FFCCV) • Start valve
sensor • N2 speed sensor
• Bleed air regulator • Integrated drive generator (IDG)
• Ground wing thermal • Hydraulic system engine-driven
anti-ice solenoid valve pump
• Overheat/fire • Hydromechanical unit (HMU).
detector loop A and B.
ENGINE DRAINS
• Oil
• Fuel
• Engine drains prevent fluid contact with hot engine areas • Hydraulic fluid
• Water
• Vapor

From Left fan cowl:


• Fuel pump
• Integrated drive generator (IDG)
• Hydraulic pump.

Drain fluids on starter air discharge duct


in the right fan cowl:
• Strut
• Main oil/fuel heat exchanger
• Hydromechanical unit (HMU)
• Forward Sump
• (HPTACC) valve
• (LPTACC) valve
• TBV
• VSV & VBV actuvators
Engine construction

Compressors FAN - One stage


LP compressor- (fan+ 3) =4 stages
HP compressor- 9 stages
Turbines HP Turbine- 1 stage
LP Turbine- 4 stages

Combustion Annular SAC ( DAC option also


chamber available)
Bare weight 2385 Kg

49 14
LPC HPC HPT LPT
ENGINE SECTIONS

1. Fan and booster


2. High pressure compressor (HPC)
3. Combustor N2 shaft
N1 shaft

4. High pressure turbine (HPT)


5. Low pressure turbine (LPT)
6. Accessory drive.
LP compressor- 4 stages HP compressor- 9 1 stage 4 stages
stages

• 24” wide-chord,
titanium fan
blades
• 61 inches/1.55 m
Dia of dan
• The fan blades pull
air through the
intake.
• The air flow
divides into two
paths, the primary
and the secondary.

1. The secondary air flow goes through the outer part of the fan blades and the outlet
guide vanes (OGVs).
2. It then goes through the nacelle discharge duct.
3. This air flow gives approximately 80% of the total thrust. The thrust reverser system
changes the direction of this air for reverse engine thrust.
Bearings
• N1 and N2 rotors are
supported by 5 bearing
(roller and ball bearings)
• They are in the forward
and rear sump cavities
• Ball bearings - axial and
the radial loads from
the shafts
• Roller bearings- only
radial loads
BEARINGS
• 5 main bearings hold N1 and
N2 shaft-1,2,3 in forward sump
4,5 in Rear sump

• Number 1 and Number 2


bearings- hold front of N1
shaft
• Number 5 bearing- holds the
rear of the N1 shaft.

• One ball bearing and one roller


bearing are the number 3
bearing assembly.
• The number 4 bearing holds
the rear of the N2 shaft.
FLANGES

• Flanges hold various accessories and


components.
• The engine has 16 flanges.
• The flanges are identified with an
alphanumeric designation
SENSORS AT AERODYNAMIC
STATIONS
1. Station 0 (ambient air)
2. Station 12 (fan inlet)T12
3. Station 25 (high
pressure compressor
inlet)P25
4. Station 30 (high
pressure compressor
discharge),P30
5. Station 49.5 (stage 2
low pressure turbine
stator). T49.5
ACCESSORY DRIVE - COMPONENT LOCATIONS

ON FRONT FACE OF
AGB ON REAR FACE OF
AGB
• EEC alternator
• Fuel pump
• N2 sensor package (fuel
• Hand cranking pumps, HMU,
and main
pad- to turn N2 during
borescope inspection oil/fuel heat
• Engine air starter exchanger)

• Integrated drive • Lubrication unit


generator (IDG) • Scavenge oil filter
• Hydraulic pump.
Engine indicating

The primary engine display usually shows on the upper center DU. The
secondary engine display usually shows on the lower center DU.
THE END
Flow through Divergent duct &
Convergent Duct
How compressors compress air &
turbines expand Air?

1 row of stators + 1 row rotors = 1 stage


EEC- (2 o clock- RH )
• These are the major functions of the EEC:
• • Input signal validation and processing
• • Starting, shutdown, and ignition control
• • Engine power management
• • Reverse thrust control
• • Engine core control
• • High pressure turbine active clearance control (HPTACC) and
low
• pressure turbine active clearance control (LPTACC)
• • BITE
• • Flight compartment indication

• EEC alternator is primary source of power, else AC transfer bus


1 or 2..
Has 2 computers called Channel A and
Channel B, each can control engine, one
will be active, other is standby

They can communicate each other via


cross channel data link (CCDL)

EEC alternator(Top, Forward side of AGB)


gives power

A ram air inlet supplies air to keep the EEC


cool

channels A and B alternate between active channel and


standby channel each time the engine is started ,if N2 >76 %
during the previous engine run
This is the digital input data the EEC send to the
This is the digital input data the DEUs send to the DEUs :
EEC: 1. - Bite data 23. - EEC software version
1. - Total air temperature 2. - Engine start mode 24. - Engine serial number
2. - Corrected static pressure 3. - Engine starting status 25. - Position of engine actuators
3. - Total pressure 4. - Ignition system status 26. - Fuel-air ratio in combustor
4. - Calculated mach number 5. - Engine running status 27. - EEC channel in control
6. - Control mode switch position 28. - Start lever position
5. - Greenwich mean time
7. - Minimum idle 29. - Airplane-on-ground selection
6. - Clock date status
8. - Idle selected
7. - N1 target 30. - Engine running
9. - N1 speed data
8. - Flight number 31. - Engine thrust rating and
10. - N2 speed data
9. - Bite data airplane model
11. - Overspeed governor status
10. - Landing gear position 32. Incompatible
12. - Engine starter cutout
11. - Start valve position 33. - Airplane model
13. - Exhaust gas temperature (EGT)
data 34. Engine rating
12. - Engine run status of other engine
14. - Fuel flow data 35. - Engine options
13. - Databus status
15. - Fuel filter status 36. - EEC alternator status
14. - Start switch position
16. - Oil pressure and temperature 37. - Engine position
15. - Start lever position data 38. - Engine bleed load
16. - Ignition switch position 17. - Oil filter status 39. - Air data status from ADIRUs
17. - Control mode switch position 18. - Thrust resolver angle (TRA) data 40. - Internal EEC fault.
18. - Air/ground 19. - Thrust reverser status
19. - Flap position 20. - Thrust reverser interlock status
20. - Engine bleed switch position 21. - Engine thrust
21. - ACS pack switch position 22. - Values from engine Sensors
22. - Cowl thermal anti-ice switch position
23. - Wing anti-ice switch position
The airplane sends and receives analog control data.

This is the analog data the EEC


receives:
1. - Thrust lever resolver angle
(TRA)
2. - Thrust reverser position
3. - Engine position
4. - Airplane model
5. - Position of engine actuators
6. - Control mode switch data.
This is the analog data the engine
sends to other
airplane systems:
7. - N1 speed
8. - N2 speed
9. - Oil quantity
10. - HPSOV position command
11. - Thrust reverser interlock
solenoid command.
Fan and Booster
• The fan and booster is a four-stage compressor
• The fan increases the speed of the air
• The booster increases the pressure of this air
High pressure compressor (HPC)
• It is a 9 stage compressor
• It supplies bleed air for pneumatic sys and engine air system.
Combustor
• combustor mixes air from the compressors and fuel from the fuel
nozzles. This mixture of air and fuel burns in the combustion chamber
to make hot gases
High pressure turbine (HPT)
• single-stage turbine
• It changes the energy of the hot gases into a mechanical energy
• The HPT uses this mechanical energy to turn the HPC rotor and the
accessory drive
Low pressure turbine (LPT)
• The LPT is a four-stage turbine. It changes the energy of the hot gases
into a mechanical energy.
• The LPT uses this mechanical energy to turn the fan and booster rotor
Accessory drive
• Inlet gear box (IGB)
N2 shaft turns the AGB
• Radial drive shaft (RDS) through these shafts and
gearboxes
• Transfer gear box (TGB)
• Horizontal drive shaft (HDS)
The AGB holds and operates the airplane
• Accessory gear box (AGB). accessories and the engine accessories.
Fan and Booster
Fan and Booster
Fan and Booster
References
• https://www.faa.gov/documentLibrary/media/Advisory_Circular/AC_
33_7-1.pdf

You might also like