What is Process Safety
Process Safety is a disciplined framework for managing the
integrity of processes with hazardous material by applying good
design principles, engineering and operating practices.
Process safety is everyone’s responsibility
Continuous improvement
A way of thinking and acting
It is a culture
What is Process Safety
It is a systematic approach for the prevention and control of
incidents that have the potential to release hazardous materials or
energy. Such incidents can cause fire or explosion, toxic effects and
could ultimately result in serious injuries, asset damage,
environmental impact and damage to company reputation
Process safety needs to be considered seperately from
occupational safety.
An incident is reported as a process safety incident if it
meets all three criteria (process involvement, location
and hazardous release)
Why Process Safety is Important?
Can cause major accidents.
Hydrocarbon Releases, H2S Releases,
Fires, Explosions, Environmental Pollution.
Can have catastrophic effects.
Multiple injuries, fatalities, substantial
economic, property and/or environmental
damage.
Examples of Process Safety Incidents
Gas leak from pipeline, vessels, gas compressors etc.
Crude oil leak from crude pipeline, oil tanks, vessels, etc.
Condensate leak from condensate line, tanks or vessels.
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Process Safety vs Occupational H&S
Process Safety incidents have low
likelihood but high consequences
Not as intuitive as most people lack
personal experience
Needs more robust analysis tools to
identify hazards
The unacceptable consequences
need more reliable controls
Incidents can be massive and have
lasting impacts