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0% found this document useful (0 votes)
39 views63 pages

MV Presentation

123
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd

ABB Medium Voltage Products

© ABB Group
December 10, 2025 | Slide 1
A global leader in power and automation technologies
Leading market positions in main businesses
 145,000 employees in about 100
countries
 $39 billion in revenue (2012)
 Formed in 1988 merger of Swiss and
Swedish engineering companies
 Predecessors founded in 1883 and 1891
 Publicly owned company with head
office in Switzerland

© ABB Group
December 10, 2025 | Slide 2
Power and productivity for a better world
ABB’s vision

As one of the world’s leading engineering companies, we


help our customers to use electrical power efficiently, to
increase industrial productivity and to lower environmental
impact in a sustainable way.

© ABB Group
December 10, 2025 | Slide 3
How ABB is organized
Five global divisions

Discrete
Power Power Low Voltage Process
Automation
Products Systems Products Automation
and Motion
$10.7 billion $7.9 billion $9.4 billion $6.6 billion $8.2 billion
36,000 20,000 29,000 31,000 28,000
employees employees employees employees employees
(2012 revenues)

 ABB’s portfolio covers:


 Electricals, automation, controls  Motors and drives
and instrumentation for power
generation and industrial
 Intelligent building systems
processes  Robots and robot systems
 Power transmission  Services to improve customers
 Distribution solutions productivity and reliability
 Low-voltage products

© ABB Group
December 10, 2025 | Slide 4
Power and automation are all around us
You will find ABB technology…

orbiting the earth and working


beneath it,

crossing oceans and on the sea bed,

in the fields that grow our crops and


packing the food we eat,

on the trains we ride and in the


facilities that process our water,

in the plants that generate our power


and in our homes, offices and
factories
© ABB Group
December 10, 2025 | Slide 5
Tackling society’s challenges on path to low-carbon era
Helping customers do more using less

Rise in electricity demand by 2035 ABB power and automation


(under current policies)
Source: IEA, World Energy Outlook 2012
solutions are:
 Meeting rising demand
Terawatt-hour +92%
(TWh) for electricity
30,000  Increasing energy
efficiency and reducing
CO2 emissions
20,000
34,615

 Improving productivity to
raise competitiveness of
10,000
businesses and utilities
17,483

12,500

2010 2035
Electricity demand is calculated as the total gross electricity generated less own use in the production of electricity and transmission, and
distribution losses.
Improving capacity, reliability and efficiency in the grid
A pioneer in smart technologies

Challenge ABB solution


 China: deliver 6,400 MW of  Transmission at ultrahigh
hydropower over 2,000 km voltage
 Minimal losses with direct
current solution

 US: Increase capacity and  World’s largest installation


reliability for Texas utility enabling existing lines to
carry more power
 Also enables integration
of renewable energy

 India: Improve reliability in  Network management


grid serving state of with real-time control
Karnataka (pop. 53 million)  Key building block for
smart grid

© ABB Group
December 10, 2025 | Slide 7
Renewable energy
Key growth driver for both power and automation

 Generation and
transmission solutions for:
 Hydro
 Wind
 Solar
 Wave

Project examples ABB scope


 Xiangjiaba-Shanghai (China)  Grid connection
 Wind Capital (US)  Transformers
 Totana solar (Spain)  Turnkey execution
 Pelamis wave energy  Customized generators
(Portugal)

© ABB Group
December 10, 2025 | Slide 8
Boosting productivity and energy efficiency
Example: Stora Enso, world’s biggest paper maker

 Skoghall mill, Sweden:


 No. 1 maker of board for drink cartons
 Two-year revamp boosted productivity
and cut CO2 by 170,000 tons/year
 ABB provided key control systems:
 For boiler, collecting and analyzing
data on pressure, flow, temperature,
etc. from thousands of instruments
 For total control over power supply
with real-time data

© ABB Group
December 10, 2025 | Slide 9
Leading power system’s biggest-ever transformation
Smarter, greener grid for more efficiency and reliability
 Merging power and automation
technologies makes electricity network
more reliable, flexible, secure and
efficient. Smart grid benefits include:
 Lower power consumption
 Greater use of renewable energy
 ABB’s broad offering in both power and
automation technologies positions it
uniquely to support this evolution
 Transformation of grid to take place over
several decades

© ABB Group
December 10, 2025 | Slide 10
Ground-breaking and nation-building projects
Pushing the boundaries of technology

First commercial Longest underwater Most remote offshore


Mine hoist for wave power plant power link wind farm linked to grid
largest potash mine First platform connected Europe’s largest
to mainland grid thermal solar
power plant
Largest battery

Longest and highest


capacity power link
Largest SVC
installation
Longest conveyor belt

Automation of largest Largest SCADA


alumina plant network

Longest underground
power link
Largest gearless mill
drive (for crushing ore) Largest reverse-
osmosis
desalination plant Power and automation
Substation in world’s
First 600 kV of largest chemical
tallest building
power link cellulose plant

© ABB Group
December 10, 2025 | Slide 11
Shaping the world we know today through innovation
Pioneering technology since 1883
Electrical drive
Founding fathers Steam turbine Turbochargers Gas
system for
turbine
locomotives
1900 1920 1930 1940

Industrial robot Gas-insulated switchgear Gearless motor drives HVDC

1950

1970 1960
1980

Variable-speed motor Electric propulsion Extended control


drives systems Ultrahigh voltage
systems

1990 2000

© ABB Group
December 10, 2025 | Slide 12
Innovation is key to ABB’s competitive advantage
Leadership built on consistent R&D investment

 More than $1.4 billion invested annually in R&D


 8,000 scientists and engineers
 Collaboration with 70 universities
 MIT (US), Tsinghua (China), KTH Royal Institute of Technology
(Sweden), Indian Institute of Technology (New Delhi), ETH
(Switzerland), Karlsruhe (Germany), AGH University of
Science and Technology (Poland)

© ABB Group
December 10, 2025 | Slide 13
Fashioning the world we will live in tomorrow
Tackling challenges with customers and partners

 R&D programs focus on


incremental and breakthrough
developments to address
challenges including:
 Integrating renewable power sources
into the grid
 Enhancing power network efficiency,
reliability and flexibility
• Improving industrial resource
efficiency and asset productivity
• Optimizing flexibility and reliability

© ABB Group
December 10, 2025 | Slide 14
Developing sustainability of products and operations
Lowering environmental impact and costs

Sustainability in product development


 Focus on resource and energy
efficiency of equipment over life cycle
 Independently verified Environmental
Product Declarations for main products

Sustainability in ABB’s operations


 Cuts targeted in use of energy, raw
materials, hazardous substances
 eg, China: 63% cut in energy use per unit
of revenue between 2002 and 2010

© ABB Group
December 10, 2025 | Slide 15
People make the difference
The best want to work in a first-class environment

 ABB is one of the world’s most global companies


 A culture of openness, flexibility and inclusiveness helps to
attract top performers
 ABB strives for excellence in personal development,
operational execution, health and safety, business ethics
 A Group-wide staff development program aims to bring a
culture of leadership to every level of the organization

© ABB Group
December 10, 2025 | Slide 16
Committed to the highest standards of business ethics
Integrity as bedrock of ABB’s global culture

“Whatever change may be


going on in the world around
us, one thing remains
 unchanged:
Code of Conduct definesABB’s
relationships with all stakeholders
 commitment
Employees to maintain
acknowledge Code of Conduct and takethe
compulsory training courses
highest

standards
Zero tolerance toward violations
of
business
Several reportingethics andfor employees to
options in place
integrity.”
report suspected violations; each report thoroughly
investigated
CEO Joe Hogan in ABB’s Code of Conduct

© ABB Group
December 10, 2025 | Slide 17
A successful business and a reliable partner
Strong financial position is competitive advantage
Revenue (US$ million) by quarter and annual operational EBITDA margin

50000 20%
18% 13-19% operational EBITDA
40000 16% margin corridor targeted for
14% period 2011-2015
30000 12%
10%
Q4
20000 8%
6% Q3
10000 4% Q2
2% Q1
0 0%
2010 2011 2012 2013

Main investments 2012/13 Main acquisitions and investments


Plant expansion New plant 2012 2013
Switzerland Brazil Newave, Thomas APS Technology
Sweden, Italy, USA, India, & Betts, Tropos, Group
Poland, Czech Indonesia, Saudi RGM, Bob White
Rep., China, India, Arabia, Vietnam Electrix / L.E.
New Zealand, Jarvis
Germany, Bulgaria

© ABB
© ABB Group
Group
December 10,
December 10, 2025
2025 || Slide
Slide 18
18
Well-balanced business and geographic portfolio
Capturing growth opportunities, wherever they arise

Orders by division Orders by region Share of employees


% of total orders 2012 (non-consolidated) % of total orders 2012 2012

Middle East
Process and Africa Europe
Power
automation
products 10% Emerging
44%
20% 25% America markets
s 34%
Low
voltage 15% 30%
products 18%
Power Mature
22% 26%
56%
systems markets
Discrete Asi
automation a
and motion

© ABB Group
December 10, 2025 | Slide 19
Innovation, passion and diversity are hallmarks of ABB

“ABB is a dynamic, multicultural team that


spans the globe, working in a fascinating
world of high technology.”

“Our portfolio is vast, but the benefits are


straightforward: we help to provide reliable
power supplies and improve productivity,
while lowering environmental impact.”
CEO Joe Hogan

© ABB Group
December 10, 2025 | Slide 20
ABB Power Products division
Key deliverables and markets
 Key deliverables
 Power technology products for ultra-high,
high and medium-voltage applications
 Transformers: power, distribution,
traction, others
 UHV, HV and MV products, including
switchgear
 Range of power capacitors
 Distribution automation products, eg,
electronic relays
 Power products services
 Transformer repair, refurbishment,
spare parts, maintenance
 Markets served
 Utilities, industries, OEMs, EPCs,
distributors
© ABB Group
December 10, 2025 | Slide 21
ABB Power Products division
Business unit structure

High Voltage Medium Voltage


Products Products Transformers

 Global presence: 36,000 employees and 110 plants in more than


35 countries
 2012 revenues: $10.7 billion
 Main customers: Utilities, industries, EPCs, OEMs and distributors
 ABB is the world’s No. 1 in power products

© ABB Group
December 10, 2025 | Slide 22
ABB Power Products division
The world of ABB in power

Marine HVDC light / Plant Auto-


Application Windpark mation & Ele-
Connection ctrical Systems
Utility
communi- Network
Compact Hydro auto- cation Manage-
Substations mation & ele- ment
(CSS) ctrical systems
Gas-insulated
Switchgear
(GIS) Industrial
Electrification
MV Switch-gear
(GIS / AIS) GIS
Substations

AIS Transformers
Substations Railway
Power Supply
Automation of Gas (16.7 Hz)
Rural and Water Plants & Urban
Electrification Networks Electrification

© ABB Group
December 10, 2025 | Slide 23
ABB Medium Voltage Products business unit
Main facts

 Development, production and delivery of


Total global market 2012 > $25.4 billion
the full range of medium voltage
 12,500 employees in around 70 products (1-52kV)
countries  Sales through direct sales people,
 Global leader in medium voltage system integrators (including ABB), and
business channel partners, such as OEMs and
distributors
 Coverage of over 100 countries through
focused sales forces

© ABB Group
December 10, 2025 | Slide 24
ABB Medium Voltage Products
Where our products are used

Utility Distribu- Industrial


Ships
substations tion lines plants
 Utility generation  Transportation
 Utility transmission  Heavy industrial process
plants
 Utility distribution
 Light industrial parks
 Hospitals

© ABB Group
December 10, 2025 | Slide 25
ABB Medium Voltage Products
Product Group structure

Apparatus

Distribution
Automation

Integrated Products “Assembled to Order”


Finished Products “Engineered to Order”
Service

Primary
Switchgear

Secondary Modular
Switchgear Systems

© ABB Group
December 10, 2025 | Slide 26
ABB Medium Voltage Products
Value chain / OEM business model

Original Equipment Manufacturers (Panel Builders)

ABB
© ABB Group
December 10, 2025 | Slide 27
BU Medium Voltage Products
Factories worldwide
Distribution
Automation
Apparatus

Switchgear

Modular
Systems

66 production lines in 34 sites in 27 countries

AR, Buenos Aires CN, Xiamen (2) HU, Budapest MY, Kuala Lumpur TR, Istanbul
AU, Moorebank CZ, Brno IN, Baroda NO, Skien US, Coral Springs (FL)
BR, Guarulhos DE, Ratingen IN, Nashik NZ, Henderson US, Florence (SC)
CA, Calgary EE, Maardu IT, Dalmine PE, Lima US, Lake Mary (FL)
CH, Zuzwil EG, 10th of Ramadan KR, Chonan PL, Przasnysz US, Pinetops (NC)
CN, Beijing FI, Vaasa MX, San Luis Potosí RU, Moscow VN, Bac Ninh
CN, Tianjin SA, Riyadh ZA, Longmedow
© ABB Group
December 10, 2025 | Slide 28
BU Medium Voltage Products
Management Team

BU Manager
Medium Voltage Products
Assistant
Ella Schaerer Bruno Melles

Functions Product Groups Local Business Units


Controlling PG Apparatus Italy
Athma Sharma Matteo Caiti Fabio Tagliaretti

Operations PG Distribution Automation China


Carlos Pettinau Padmasri Krishnamurthy Marco Tellarini

Sales & Marketing PG Switchgear India


Sami Raitakoski Ralf Heinemeyer Chandra Prakash Vyas

R&D – Technology PG Modular Systems USA


Gerhard Salge Brian Johnson Bruce Wittbrodt

Supply Chain Management PG Service Czech Republic


Angela Qu Burhan Gundem Jiri Potesil
Germany
Information Systems tbd
Thomas Schmidt
Michael Liebers (till 30.06)
HR Business Partner
Hannele Keski-Maenpaa

Communications
Rona-Victoria Gregorio
© ABB Group
December 10, 2025 | Slide 29
ABB Medium Voltage Products
Indoor apparatus – vacuum and SF6 circuit breakers
 Ratings
 12 … 40.5kV ; 630 …4000A
 12.5 … 50kA (SF6),12.5 …63kA (vacuum)
 Types
 VD4: Vacuum breaker (spring driven)
 Vmax: Low end vacuum breaker (spring driven)
 VM1: Vacuum breaker (magnetic driven)
 HD4: SF6 breaker (spring driven)
 Versions
 Fixed and withdrawable
 Primary and secondary distribution
 Spring and magnetic actuator mechanism
 IEC, GB, GOST and ANSI standards
 Manufactured in
 Global factories: Germany & Italy
 Regional factories: China - India
 Customization: USA, Poland, Egypt
 Innovations
 Embedded pole vacuum technology
 SF6 autopuffer breaking technique
 Circuit breakers fully interchangeable
 Integrated protection device, i.e. eVD4

© ABB Group
December 10, 2025 | Slide 30
ABB Medium Voltage Products
Indoor apparatus – vacuum contactors
[1] SCO : Electrical
latching feature
 Ratings
 7.2 … 12kV
DCO : Mechanical
latching feature  400A
 up to 1.000.000 mechanical operations
 Types
 V-Contact VSC: magnetically driven
 Versions
 Fixed version
 SCO (single command operated) [ 1 ]
 DCO (double command operated) [ 1 ]
 Withdrawable versions for OEM PowerCube
module and UniGear switchgear
 SCO (single command operated) [ 1 ]
 DCO (double command operated) [ 1 ]
 Manufactured in
 Italy & China
 Customisation: India
 Innovations
 Electronic feeders
 Magnetic actuator
 Slimline construction
© ABB Group
December 10, 2025 | Slide 31
ABB Medium Voltage Products
Indoor apparatus – SF6 sealed switches
 Ratings
 12 … 24kV; 630 … 800A ; up to 25kA
 Types
 GSEC – half metal groundable and half insulated tank
 SHS2 – metal groundable tank
 SFG - insulated tank
 Versions
 Switch-disconnector (single or double spring operating
mechanism with optionl motor operation )
 Switch-disconnector with fuses (double spring
operating mechanism with optionl motor operation )
 Isolator (SHS2 only) (no spring operating mechanism)
 Manufactured in
 Italy (SHS2 and GSEC)
 China (SFG)
 Features
 Three position (Open/close/earth)
 Suitable for panel width 375mm
 Up to 5000 operation on open/close operation
 Up to 1000 operation on open/earth operation

© ABB Group
December 10, 2025 | Slide 32
ABB Medium Voltage Products
Indoor apparatus – air insulated switches
[1] AirSwitch: up to 24
kV, 400/630A and
 Ratings
up to 16 kA only  12 … 36kV [ 1 ]
[2] Both available also  400 … 1250A [ 1 ]
in motorized
version
 up to 30kA [ 1 ]
[3] For selected  Types
ratings only  NAL/NALF - wall mounted
 AirSwitch - rotary type
 Versions
 Switch-disconnector with or without fuses (single or
double spring operating mechanisms [ 2 ] )
 Mechanically interlocked earthing switch
 Isolator (AirSwitch)
 Manufactured in
 Poland
 Features
 Gas blast and air pressure integrated arc extinguishing
system
 Designed for easy installation inside panels and kiosks
 Variety of accessories
 Electrical endurance: class E3 [ 3 ]
 Up to 2000 operation mechanical lifetime

© ABB Group
December 10, 2025 | Slide 33
ABB Medium Voltage Products
Indoor apparatus – fuses
Current limiting fuses
 Ratings
 3.6 … 36kV
 6 … 315A
 up to 50kA
 Types
 CEF – back up fuses
 CMF – motor protection fuses
 Versions
 Indoor/outdoor
 Different length
 Manufactured in
 Poland
 Features
 Designed and tested for cooperation with switch
disconnectors and for SF6 compact switchgear
 High breaking capacity
 Low power losses
 Dimensions according to DIN and BS
 Striker pin medium type

© ABB Group
December 10, 2025 | Slide 34
ABB Medium Voltage Products
Current limiters and Ultra Fast Earthing Switches
Current limiters type “Is-Limiter”
[1] Rated interrupting  Ratings
current (RMS)
 … 40.5 kV; … 5.000 A; … 210 kA rms [1]
[2] Short-time  Versions
withstand current  Fixed or Truck mounted; Loose component supply
 Manufactured in
 Germany
 Description
 Solves short-circuit problems in new substations and substation
extensions
 Peak short-circuit current will never be reached

Ultra Fast Earthing Switch type “UFES”


 Ratings
 … 40.5 kV; … 100 kArms [2]
 Available for …
 UniGear ZS1; ABB Service retrofit (also as extension for arc
protection relays type „REA“); loose component supply
 Manufactured in
 Germany
 Description
 Active internal arc protection
 Works on principle of 3-phase short-circuit earthing
© ABB Group
 Extinction of internal arcs in < 4 ms after detection
December 10, 2025 | Slide 35
 Drastic reduction of destructive impacts
ABB Medium Voltage Products
Vacuum interrupters and embedded poles
[1] 4000A with forced
cooling
 Ratings
[2] Embedded poles
 3.6 … 40.5kV
up to 50 kA  … 4000 A [1]
 up to 63 kA [2]
 Types
 P series – EP for indoor applications
 PT series – Thermoplastic Embedded Poles
 OP series – EP for outdoor applications
 VG series – VI for circuit breaker applications
 VS series – VI for contactor and switch applications
 Manufactured in
 Germany, India
 Features
 Complete product family universal in application
 Excellent switching capabilities
 Long electrical and mechanical life
 Sturdy design and compact dimensions
 Direct embedding of vacuum interrupters (optimum
protection against dust and dirt)
 Easy assembly on a switching device
 Maintenance free for life

© ABB Group
December 10, 2025 | Slide 36
ABB Medium Voltage Products
Indoor sensors
IEC current & voltage sensors
 Ratings
 0.72 … 24 kV; 80 A / 150mV, 10 000:1 V
 Current accuracy 0.5 / 5P630
 Voltage accuracy 0.5 / 3P
 Types
 Current sensors:

KEVCD, KECA, KECR, KEVCR, KECL


 Voltage sensors:

KEVA, KEVCY,
 Combined sensors:

KEVCD, KEVCY, KEVCR


 Versions
 Metering + protection, special applications
 Manufactured in
 Czech Republic

© ABB Group
December 10, 2025 | Slide 37
ABB Medium Voltage Products
Indoor instrument transformers
IEC current & voltage transformers
 Ratings
 0.72 … 40.5 kV; 1 A … 20 kA
 Types
 TPU, TPE, KOKS, BDG, etc.: current transformer
 TJC, TJP, TDC : voltage transformer
 Versions
 Metering, protection, power supply,

special applications
 Manufactured in
 Czech Republic, Poland, Egypt

ANSI current & voltage transformers


 Ratings
 0.6 … 34.5 kV; 1 A … 50 kA
 Versions
 Metering, protection, power supply, control power

transformer, special applications


 Manufactured in
 USA

© ABB Group
December 10, 2025 | Slide 38
ABB Medium Voltage Products
Indoor instrument transformers
Products for Generator circuit breakers
 Ratings
 CT: 0.72kV; 2 kA … 57 kA
 VT: 24kV
 Types
 BDG 072: current transformer
 TJP/TJC-G: voltage transformer
 Versions
 Metering, protection
 Manufactured in
 Czech Republic

© ABB Group
December 10, 2025 | Slide 39
ABB Medium Voltage Products
Outdoor instrument transformers
IEC current & voltage transformers
 Ratings
 12 … 40.5 kV
 1 … 2500 A
 Types
 TPO : current transformer
 TJO, TDO :voltage transformer
 Versions
 Metering, protection, power supply,

special applications
 Manufactured in
 Poland, USA

ANSI current & voltage transformers


 Ratings
 5 … 34.5 kV
 5 ... 4000 A
 Versions
 Metering, protection, power supply,

special applications
 Combined unit also available
 Manufactured in
© ABB Group
December 10, 2025 | Slide 40
 USA, Czech Republic, Poland
ABB Medium Voltage Products
Voltage indicators

Passive voltage indicator “VisiVolt ™”


 Ratings and types
 VV-A: 3 … 15 kV
 VV-B: 13.8 … 40.5 kV
 Manufactured in
 Poland
 Features
 Applicable on any unscreened medium voltage

system; for permanent installation


 Information on voltage presence status

of the system available all the time


 Outdoor and indoor application
 Good visibility in all lighting conditions
 Fully maintenance free and passive device
 Resistant to overvoltages and fault currents
 Easy installation using cable ties
 Very small dimensions and

compact design

© ABB Group
December 10, 2025 | Slide 41
ABB Medium Voltage Products
VT Guard

VT Guard
– Solution for ferroresonance elimination

 Ratings and types


 100 … 200 V
 Manufactured in
 Czech Republic
 Features
 Protection of power networks from

ferroresonance effects
 Protection of voltage transformers from

potential ferroresonant overcurrent


 Elimination of ferroresonance phenomena
 Active damping device
 To be connected to open delta of VTs
 DIN size

© ABB Group
December 10, 2025 | Slide 42
ABB Medium Voltage Products
Outdoor apparatus – Circuit Breakers
Live Tank Breakers
 Ratings: up to 40.5 kV
 Types: OVB & OHB
 Manufactured in: India and China
 Features:
 Vacuum interruption improves reliability
 Telescopic structure for flexible installation

Dead Tank Breakers


 Ratings: up to 38 kV
 Type: R-MAG
 Manufactured in: US and Mexico
 Features:
 Magnetic actuation reduces maintenance
 Vacuum interruption improves reliability & environment

friendly
 Electronic controller reduces setup time and increases

flexibility

Pole Mounted Breakers


 Ratings: up to 12 kV
 Type: PVB
 Manufactured in: China
 Features:
 Magnetic actuation reduces maintenance
 Vacuum interruption improves reliability & environment

friendly
 Compact design for optimized installation
© ABB Group
December 10, 2025 | Slide 43
ABB Medium Voltage Products
Outdoor apparatus – Switches and Sectionalizers
Overhead single & three phase switches
 Ratings: up to 38 kV
 Types: Sectos, NPS, GridGuard, R, S.
 Versions
 Vacuum, SF6, air interruption for different applications
 SF6 and air insulation
 Manufactured in: US, Poland, China, Australia
 Features
 Complete variants for every market requirement
 Sealed contacts for longer life
 Automated for many thousands operations lifespan
 Feeder Automation capabilities

Fused cutouts and single-phase switches


 Ratings: up to 38 kV
 Types: ICX, NCX, LBU, EU, V.
 Manufactured in: US, China and Australia
 Features: Porcelain and silicone insulators

Electronic single & three phase sectionalizers


 Ratings: up to 38 kV
 Type: AutoLink
 Manufactured in: Argentina
 Features
 Resettable counts
 Resettable actuation current

© ABB Group
December 10, 2025 | Slide 44
ABB Medium Voltage Products
Outdoor apparatus – Reclosers and Padmount
Reclosers – Single and Three Phase
 Ratings: up to 38 kV
 Types: GridShield, OVR-1, OVR-3
 Manufactured in: US, Argentina and China
 Features
 Magnetic actuation reduces maintenance
 Solid dielectric to increase lifespan and

eliminate maintenance
 Special controls available – loop & distribution

automation schemes, automatic setting


changes, exceeding protection features to
improve reliability and safety

Padmount Circuit Breakers and Switches


 Ratings: up to 27 kV
 Type: ReliaPad
 Variants: Vacuum interruption or air switches
 Manufactured in: US
 Features
 Air insulation reduces maintenance
 Environmental friendly
© ABB Group
December 10, 2025 | Slide 45
Distribution Automation Products
Product applications

 We secure the power distribution by


offering solutions for the following
application / protection areas:
 Feeder protection
 Motor protection
 Transformer protection
 Line differential protection for feeders
 Arc protection
 Feeder automation for recloser
protection and control
 Generator protection
 Voltage protection and automatic
voltage regulation
 Capacitor bank protection
© ABB Group
December 10, 2025 | Slide 46
Relion® Protection and Control
Complete Confidence

 The Relion family represents the latest generation of ABB


protection and control products
 Relion offers the widest range of products for the protection,
control, measurement and supervision of power systems for IEC
and ANSI markets
 Relion products have been designed to implement the core values
of the IEC 61850 standard to ensure interoperable and future-proof
solutions

© ABB Group
December 10, 2025 | Slide 47
Supporting Products for Relion®
Station Automation COM600
 COM600 is an all-in-one communication
gateway, automation platform and user
interface solution for utility and industrial
distribution substations with seamless IEC
61850 connectivity
 COM600 can be used as a local data
warehouse for technical documentation and
network data
 Extensive collection and reporting of
information of network fault situations
 The automation platform with its logic
processor makes COM600 a flexible
implementation platform for substation-level
automation tasks

© ABB Group
December 10, 2025 | Slide 48
Supporting Products for Relion®
REA arc protection minimizes the risks of accidents
 REA Arc Protection minimizes the risks of an
arc fault
 Injury to people can be avoided
 Damage to equipment can be minimized
 Production losses are limited to a
minimum
 REA interrupts the fault current before the arc
causes damage sending a tripping signal
within 2.5 ms
 Detects light by means of an uncoated optical
fiber forming an extended light sensor
 REA is a smart investment to ensure security
for investments and assets in the switchgear

© ABB Group
December 10, 2025 | Slide 49
Earlier generation of products
RE500 series – configurable terminals

 RE500 series represent the pioneering


work of terminals
 Multifunctional terminals capable of
handling protection as well as
measuring and control data
 The most outstanding feature is
configurability
 The platform provided at its time key
features of future development
 Versatile configuration and setting
tools
 Scalable and flexible hardware
 Fast interactive communication
 Full graphic display for user
friendliness in terminals
© ABB Group
December 10, 2025 | Slide 50
Earlier generations of products
SPACOM product family – world-famous forerunner

 The world-famous SPACOM protection relay family was the


forerunner of the genuinely communicating micro-processor-
controlled relay solution
 The introduction of numerical technology in protective relays
increased the performance and flexibility
 The next big step was to add communication capabilities to the
protection relays during mid 80’s
 The preventive maintenance service for the SPACOM products
provides a cost-effective solution for extending the life cycle and
maintaining the protection capability of the SPACOM relays

© ABB Group
December 10, 2025 | Slide 51
ABB Medium Voltage Products
Air-insulated primary switchgear, IEC type
Air-insulated primary switchgear – UniGear range and ZS8.4
 Types and Ratings
 UniGear ZS1, up to 4000 A / 50 kA at 17.5 kV and

3150 A / 31.5 kA at 24 kV
 UniGear 550, up to 1250A / 31.5kA at 17.5kV
 UniGear 500R, removable CB up to 2000A / 31.5kA at 12kV
 UniGear MCC, compact motor control centre

up to 50 kA at 7,2 kV
 UniGear ZVC, compact motor control centre

up to to 50kA at 7.2kV
 UniGear ZS2, 36 kV panel for 2500 A and 31.5 kA
 UniGear ZS3.2, 40,5 kV up to 3150A and 31.5 kA
 Type ZS8.4, up to 24kV, 1250A and 25kA.
 Manufactured in
 IT, CZ, ZA, TR, EG, SA, IN, MY, VN, CN, KR, AU, AR, BR
 Features
 Cassette type, removable or floor rolling breakers
 SF6 or vacuum interruption
 Standard, compact or customized panels
 Double level (2 high CB panels)
 Double busbar panels
 Available with integrated sensors, EC 61850 based control and

protection and ultrafast earthing switches


 Fully arc tested as per IEC 62271-200

© ABB Group
 Marine, nuclear and harsh environment versions
December 10, 2025 | Slide 52
ABB Medium Voltage Products
Air-insulated primary switchgear, ANSI type
 Types and Ratings
 Advance - metal enclosed non-arc resistant

switchgear up to 4000A / 50kA at 15kV


 SafeGear - arc-resistant switchgear

up to 3000A / 50kA at 15kV


 Advance MCC - metal enclosed non-arc

resistant motor control centre up to 50kA at


6.6kV
 SafeGear MCC - arc-resistant motor control

centre up to 50kA at 7.2kV


 Manufactured in
 US, Mexico
 Features
 Full ANSI / UL compliance
 Classic and arc resistant solutions
 Single and double level panels
 Spring charged or electro-magnetic CB drives
 Integrated sensors and controls as required

© ABB Group
December 10, 2025 | Slide 53
ABB Medium Voltage Products
Gas-insulated primary switchgear
 Types and Ratings
 Single busbar
 ZX0 (…24kV,…1250A , …25 kA)
 ZX0.2 (…24 kV, …2500A , …31.5
kA)
 ZX1.2 (…40.5kV, …2500A , …
31.5 kA)
 ZX1.5 (as ZX1.2 , 95 kV –1 min)
 ZX1.5-R (single & double pole
version of ZX1.5 for railway)
 Single or Double busbar
 ZX2 (…40.5kV, …4000A , …40
kA,)
 ZX2.2 (as ZX2 , ANSI )
 Manufactured in
 Germany, China
 Features
 Medium voltage area shielded from

surrounding
 Independent of environmental conditions
 Increased lifetime & safety
 Reduced dimensions

© ABB Group
 Busbar-Plug technology
December 10, 2025 | Slide 54
for quick and safe installation
ABB Medium Voltage Products
Gas-insulated secondary switchgear
 Types and Ratings
 SafeLink (…12kV,…630A , …20 kA)
 SafeLink CB (…12kV,…630A , …20
kA)
 SafeRing/Plus (…24 kV,…1250 A,…
25kA)
 SafeRing/Plus36 (…40.5 kV, …630 A, …25kA)
 Versions
 With fuses or vacuum CB
 Optional built-in sensor technology
 Manufactured in
 Norway, China, India
 Features
 Medium voltage area shielded from

surrounding
 Independent of environmental conditions
 Increased lifetime & safety
 Flexible connections for quick installation
 Completely insulated design
 Compact
 “Maintenance free”
© ABB Group
December 10, 2025 | Slide 55
ABB Medium Voltage Products
Air-insulated secondary switchgear
 Ratings
 Up to 1250A / 25kA at 24kV
 Types
 UniSec, UniSwitch, UniMix
 Manufactured in
 Italy, China, Egypt, Argentina, Indonesia
 Features
 Broad product portfolio, both functionally &

accessories-wise
 Broad application range, industrial, utility &

infrastructure applications
 Withdrawable and removable circuit breakers
 Switch disconnectors with fuse
 Flexible protection and controls
 Easy installation & maintenance

© ABB Group
December 10, 2025 | Slide 56
ABB Medium Voltage Products
Railway power supply

Railway circuit breakers, load break switches,


switchgear and application modules
 Ratings
 15 kV/16.7 Hz or 25 kV/ 50 HZ
 Versions
 Indoor and outdoor
 Single and two-phase
 Manufactured in
 Switzerland, China
 Features
 Purpose-built products covering the specific

parameters of the railway networks and


addressing the end-user concerns
 Flexible applications and easily built-up modular

solutions, with efficient use of space


 Service continuity with simple maintenance and

personnel safety

© ABB Group
December 10, 2025 | Slide 57
ABB Medium Voltage Products
Modular systems – compact secondary substations
Main line types: CSS-S and CSS-C  Customer specific or standard designs
 Metal or concrete housings  ABB designed, assembled and tested
 Walk in or non-walk in enclosures for quality
 In ground or above ground
 Highly corrosion resistant design
 Medium voltage primary or secondary
 Operates in a radial or loop system
Steel
Housing switchgear with circuit breaker or  SCADA ready or remote controlled
switch disconnector available
 Low Voltage Switchgear types: Fuse  High Aesthetic Value
lists, Load break switches, or Circuit  Several layouts to provide flexibility in
breakers the operation and low cost
 Dry or Oil type Transformer maintenance
 Manufactured in: Estonia, Hungary,  Available layouts to accommodate up
India, Switzerland, China, Egypt, to two transformers
Vietnam, New Zealand, Norway and  Bolt reinforced in lifting points
Saudi Arabia
 Integrated oil collecting pit below
Concrete transformer
Housing
 Top lifting for easy handling including
equipment

© ABB Group
December 10, 2025 | Slide 58
ABB Medium Voltage Products
Modular systems – e.houses
Pre-fabricated units
 Primary and Secondary Switchgear
 Provided with Low Voltage Switchgear and

Automation Equipment if needed


 Climate controlled
 ANSI, GOST, CSA, ASA or IEC Designs
 Oil and Gas, Mining, Infrastructure or Utility

Applications
 Manufactured in: Canada, Australia, Saudi Arabia,

Hungary, USA, South Korea, UK, Brazil, Peru,


Dubai

Mobile units
 Types: MEC
 Up to 20 MVA, 36 kV
 Type tested equipment
 Factory engineering & assembled
 Emergency power expansion
 Manufactured in Saudi Arabia

© ABB Group
December 10, 2025 | Slide 59
ABB Medium Voltage Products
Service – Product life cycle services
ABB life cycle policy  Customer needs:
scheme
 Life cycle product support
 Highest product reliability and fast service

response
 Optimized maintenance investment

 ABB solutions:
 Installation and commissioning
 Spare parts

Legacy brands  Maintenance and field service


covered by ABB
 Training

© ABB Group
December 10, 2025 | Slide 60
ABB Medium Voltage Products
Service – Life extension and upgrade
Original ASEA gas
HPA circuit breaker
 Customer needs:
 Exploit the latest technology for highest safety

standards
 Cost-effective life extension
 Increase functionality

 ABB solutions:
 Retrofit and refurbishment
 Extension
Retrofitting ABB
vacuum VD4-HPA
and gas HD4-HPA
circuit breakers

© ABB Group
December 10, 2025 | Slide 61
ABB Medium Voltage Products
Service – Performance improvement
Risk and asset
management running
 Customer needs:
at site  Reduce risk through pro-active service

approach
 Utilize real-time data for fast recovery
 Optimize asset performance through condition

analysis

 ABB solutions:
 Monitoring and diagnostics
 Engineering and consulting

Switchgear on-line  Site audits


monitoring and
diagnostic

© ABB Group
December 10, 2025 | Slide 62
© ABB Group
December 10, 2025 | Slide 63

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