If your coating line handles massive frames, 10–12 foot parts, and complex geometries, you already know the powder spend challenges that come with it. Every extra pass on an edge to prevent corrosion. Every attempt to correct inconsistent thickness. Every rejected part sent back for rework. It doesn't feel huge at the moment, but across a year those costs add up to six or seven figures. When you’re dealing with this scale and complexity, the real answer is catching issues before the oven, not after. That's where BlueprintPLUS + coatmaster AG makes the difference: ✅ coatmaster non-contact technology measures thickness right after application, catching issues in seconds, not after curing ✅ AI-driven optimization delivers consistent quality across shifts ✅ Guaranteed 10% powder savings This goes beyond process improvement. It's about protecting your margins and scaling efficiency without wasting powder on problems that technology can already solve. Your line doesn't need to use more powder. It needs to use it smarter. Want to learn how we can optimize your line while you run production? Contact Link Brown or Marlon Boldrini for more details. Nils Reinke Martin Semanik coatmaster AG
coatingAI
Industrielle Automatisierung
Artificial intelligence for powder coaters: save powder, deliver consistent quality, and remove operator guesswork.
Info
AI that saves powder, improves quality, and removes guesswork. At coatingAI, we help manufacturers transform their coating operations with artificial intelligence. Our Blueprint™ platform combines real-time measurement, AI optimization, and operator-friendly tools to deliver guaranteed 10% powder savings—often much more—without disrupting production. From day one, Blueprint improves efficiency, consistency, and sustainability: Cut powder waste (16–30% savings proven across customers) Reduce rejects & rework by up to 85% Standardize quality across shifts, parts, and powders Empower operators with simple 20-minute weekly routines With three levels of automation, coaters choose the solution that fits their line: Blueprint OS: AI guidance for operators to achieve consistent results. Blueprint Plus: Real-time pre-cure thickness feedback to eliminate errors before curing. The Autopilot: Fully automated control of powder output, electrostatics, airflow, and more. Onboarding takes just four hours per line—no downtime required. Operators quickly learn to apply Blueprint’s insights, making continuous improvement part of everyday work. Our mission is simple: help every coater spray less, coat better, and achieve consistent quality while cutting costs and lowering environmental impact. Trusted by leading manufacturers and job coaters worldwide, coatingAI is redefining what’s possible in powder coating.
- Website
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https://coatingai.com/
Externer Link zu coatingAI
- Branche
- Industrielle Automatisierung
- Größe
- 2–10 Beschäftigte
- Hauptsitz
- Winterthur
- Art
- Privatunternehmen
- Gegründet
- 2021
Orte
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Primär
Flugplatzstrassse 5
Winterthur, 8404, CH
Beschäftigte von coatingAI
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Link Brown
CRO @ coatingAI | Founder, G.E.T. Global Growth | Helping Swiss Industrial Tech Scale Faster in the U.S.
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Nils Reinke
coatmaster.com
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Sebastian Koepp-Medina
M&A Transactions | sell-side | company sale | MBOs | Leveraged Buy-Outs | Corporate Finance | Experienced CFO | Board Member | Due Diligence |…
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Malcolm Werchota, MBA
Co-Founder & Principal Partner of werchota.ai | Co-Founder of coatingAI | Big Chief of GenAI in business | Keynote Speaker | C-Level Strategy |…
Updates
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We are hosting our webinar today. How AI + Thickness Data Are Redefining Powder Coating Efficiency. Make sure to attend it today, so you can see how Blueprint Plus works!
Let’s talk about the results that major powder coaters are using to drive efficiency and savings. On Wednesday October 8, at 11:00 AM ET, coatingAI is teaming up with our friends at coatmaster AG to host a live session on how AI + real-time thickness data are changing the game in powder coating — from material savings to predictive maintenance. We’ll walk through real-world examples from production lines already running the system, and show how small changes to visibility and automation can lead to major gains. You’ll see how manufacturers are: - Using AI to fine-tune powder, electrostatics, and gun settings. - Using real-time film data to create closed loop control - Implementing predictive maintenance that eliminates costly, unplanned downtime. - Saving material and reducing variation — without buying new equipment This session is especially useful for operations leaders, process and quality engineers, plant managers, and anyone working on continuous improvement or line optimization. If coating performance is part of your job — this is worth your hour. Marlon Boldrini, Link Brown, and Nils Reinke will be presenting! We look forward to having you!
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Standardizing coating across multiple plants is harder than most people think, and FABTECH Expo proved it again. One of the biggest takeaways from the show (and reinforced by the customers we work with daily) is this: every site develops its own way of doing things. - Operators build their own shortcuts - Engineers tweak processes based on their setup - Managers chase efficiency with whatever tools they have This works fine in isolation. But scale it across 3, 5, or 10 plants? Now you've got chaos. Quality varies. Costs jump around. And there's no single definition of "excellence." This is where Blueprint PLUS shines. It gives every plant the same guidelines, regardless of the powders, the parts, or the people running the line. For big operators, this isn't just about saving 10% on powder: it's about creating a standard of excellence you can roll out everywhere. If you're trying to bring all your plants up to the same standard, let's talk about piloting Blueprint PLUS in your facilities. Marlon Boldrini Link Brown Matteo Menna Nils Reinke Martin Semanik coatmaster AG Jeff Behymer #powdercoating #BlueprintPLUS #coatingsindustry
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Nothing beats seeing partners face to face, & FABTECH Expo was the perfect place for it. We had a great time catching up with the team at Spray Tech - A Combined Finishing Company, one of the first to believe in what coatingAI could be. Today, their customers are saving 21–26% in powder with #Blueprint, showing what’s possible when you trust data over guesswork. We're grateful for their partnership and excited for what’s ahead. Let’s keep pushing the boundaries together. Marlon Boldrini Link Brown Jeff Behymer Nick Tack coatmaster AG Nils Reinke Martin Semanik #FABTECH2025 #SprayLessCoatBetter
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What an incredible FABTECH Expo — the largest in history! 🚀 We had a blast meeting new prospects and gaining valuable insights into the current state of powder coating. It was also a fantastic opportunity to reconnect in person with partners like Powder Coatings by AkzoNobel and Spray Tech - A Combined Finishing Company, whose collaboration and vision continue to inspire us. Our joint booth with coatmaster was another highlight — a true team success. Huge thanks to Nils Reinke, Martin Semanik, Kathrin Hißner, and Samuel Hauri for making it happen. We’re already excited for next year in Las Vegas, with even more space for innovation! Marlon Boldrini Link Brown Eugenia Millan Mazzucco coatmaster AG #FABTECH2025
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See your coating line through new eyes 👀 With coatmaster AG ’s non-contact technology and our AI-optimized Blueprint PLUS, you’ll spray less, coat better. And you can test it in person at our booth: #D40762 We believe that coating shouldn’t be guesswork. Together, we’re closing the loop between setup and results in real time: cutting powder waste, eliminating rework, and making every operator perform like an expert from day one. 📍 Join us at Booth #40762 | Finishing Pavilion and experience it live! FABTECH Expo Marlon Boldrini Link Brown Eugenia Millan Mazzucco Nils Reinke Martin Semanik
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Day 1 at FABTECH Expo – the results everyone’s asking about: Whether it’s extrusions, electrical equipment, architectural parts, or heavy machinery, every team we spoke with had the same goals: • Save powder • Improve quality • Standardize results That’s exactly what Blueprint PLUS delivers: ✅ 10% guaranteed powder savings ✅ Real-time thickness feedback ✅ Consistency across shifts and powders 📍 See it live at Booth D40762 | Finishing Pavilion Eugenia Millan Mazzucco Link Brown Marlon Boldrini coatmaster AG Nils Reinke Martin Semanik
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🚀 The countdown is over — FABTECH Expo Chicago starts tomorrow! Sneak peek: our stand, together with our friends at coatmaster AG , is ready to showcase BLUEPRINT PLUS — the only smart coating system that closes the loop between setup and results in real time. 🔹 10% guaranteed powder savings 🔹 Real-time thickness feedback 🔹 No more guesswork Spray less, coat better: come see how we’re turning coating chaos into control at FABTECH. 📍 Booth #D40762 | Finishing Pavilion Eugenia Millan Mazzucco Marlon Boldrini Link Brown Nils Reinke Martin Semanik #fabtech2025 #powdercoating #AI #BlueprintPLUS
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Every coater faces the same challenge: reducing waste while keeping quality high. At coatingAI, we’ve proven that AI can deliver 10%+ powder savings — and now we’re bringing it to Fabtech 2025. 📍 Booth D40762 📅 September 8–11, Chicago Discover how AI is transforming powder coating into a science, not an art with coatingAI and coatmaster AG Marlon Boldrini Link Brown Nils Reinke Martin Semanik
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Did you know you can onboard Blueprint PLUS in just 4 hours, while running production? Yes, really. No downtime. This isn’t a project that will take months to implement. Your line can be optimized and your operators trained all within 4 hours. In just half a day, your team will know exactly how to: 📉 Save powder — guaranteed 10% 🎯 Hit target thickness — consistently, without overcoating or rework 🛠️ Get consistent results — with every part, every powder, every shift Will you be at FABTECH Expo Chicago? We’ll be at booth #D40762 demoing Blueprint PLUS with our friends at coatmaster AG. There will be a special offer just for FABTECH visitors. Not attending? No problem. Contact Link, Marlon, Nils, or Martin to schedule your On-site Pilot — and see how you can spray less and coat better. #Fabtech #powdercoating #AIincoatings #BlueprintPLUS
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