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电信学院毕业设计任务书
题目 基于 PLC 的污水池液位控制系统设计
学生姓名 班级 学号
题目类型 工程设计 指导教师 魏祥林 系主任
一、毕业设计(论文)的技术背景和设计依据:
与传统的人工调节液位控制系统相比,变频液位自动控制系统具有节能效果显著、人工劳动强度低,
系统工作可靠、自动化程度高等优点。
为了实现污水池液位的恒定控制,本设计要求 S7-200 PLC 作为控制器,完成对现场数据的采集、变频
器的控制、PID 控制算法的实现。
二、毕业设计(论文)的任务
1、熟悉题目要求,查阅相关科技文献,写出开题报告;
2、方案设计(包括方案论证与确定、技术经济分析等内容);
3、硬件系统设计;
4、软件系统设计;
6、撰写设计说明书,绘制图纸;
6、翻译一篇与自己所学专业或设计有关的英文资料;
三、毕业设计(论文)的主要内容、功能及技术指标:
1、系统要求用户能够直观地了解现场设备地工作状况及水位的变化;
2、要求用户能够远程控制变频器的启动和停止;
3、用户可以自行设置水位的高、低,以及控制变频器的启、停;
4、变频器及其他设备的故障信息能够及时反映在远程单片机上;
5、具有水位过高、过低报警和提示用户功能。
6、专业英文文献翻译;
PLCs --Past, Present and Future
Everyone knows there's only one constant in the technology world, and that's
change. This is especially evident in the evolution of Programmable Logic Controllers
(PLC) and their varied applications. From their introduction more than 30 years ago,
PLCs have become the cornerstone of hundreds of thousands of control systems in a
wide range of industries.
At heart, the PLC is an industrialized computer programmed with highly
specialized languages, and it continues to benefit from technological advances in
the computer and information technology worlds. The most prominent of which is
miniaturization and communications.
The Shrinking PLC
When the PLC was first introduced, its size was a major improvement - relative
to the hundreds of hard-wired relays and timers it replaced. A typical unit housing
a CPU and I/O was roughly the size of a 19 television set. Through the 1980s and early
1990s, modular PLCs continued to shrink in footprint while increasing in capabilities
and performance (see Diagram 1 for typical modular PLC configuration).

In recent years, smaller PLCs have been introduced in the nano and micro classes
that offer features previously found only in larger PLCs. This has made specifying
a larger PLC just for additional features or performance, and not increased I/O count,
unnecessary, as even those in the nano class are capable of Ethernet communication,
motion control, on-board PID with autotune, remote connectivity and more.
PLCs are also now well-equipped to replace stand-alone process controllers in
many applications, due to their ability to perform functions of motion control, data
acquisition, RTU (remote telemetry unit) and even some integrated HMI (human machine
interface) functions. Previously, these functions often required their own
purpose-built controllers and software, plus a separate PLC for the discrete control
and interlocking.
The Great Communicator
Possibly the most significant change in recent years lies in the communications
arena. In the 1970s Modicon introduction of Modbus communications protocol allowed
PLCs to communicate over standard cabling. This translates to an ability to place
PLCs in closer proximity to real world devices and communicate back to other system
controls in a main panel.
In the past 30 years we have seen literally hundreds of proprietary and standard
protocols developed, each with their own unique advantages.Today's PLCs have to be
data compilers and information gateways. They have to interface with bar code scanners
and printers, as well as temperature and analog sensors. They need multiple protocol
support to be able to connect with other devices in the process. And furthermore,
they need all these capabilities while remaining cost-effective and simple to
program.
Another primary development that has literally revolutionized the way PLCs are
programmed, communicate with each other and interface with PCs for HMI, SCADA or DCS
applications, came from the computing world.
Use of Ethernet communications on the plant floor has doubled in the past five
years. While serial communications remain popular and reliable, Ethernet is fast
becoming the communications media of choice with advantages that simply can't be
ignored, such as: * Network speed. * Ease of use when it comes to the setup and wiring.
* Availability of off-the-shelf networking components. * Built-in communications
setups.
Integrated Motion Control
Another responsibility the PLC has been tasked with is motion control. From simple
open-loop to multi-axis applications, the trend has been to integrate this feature
into PLC hardware and software.

There are many applications that require accurate control at a fast pace, but
not exact precision at blazing speeds. These are applications where the stand-alone
PLC works well. Many nano and micro PLCs are available with high-speed counting
capabilities and high-frequency pulse outputs built into the controller, making them
a viable solution for open-loop control.
The one caveat is that the controller does not know the position of the output
device during the control sequence. On the other hand, its main advantage is cost.
Even simple motion control had previously required an expensive option module, and
at times was restricted to more sophisticated control platforms in order to meet
system requirements.
More sophisticated motion applications require higher-precision positioning
hardware and software, and many PLCs offer high-speed option modules that interface
with servo drives. Most drives today can accept traditional commands from host (PLC
or PC) controls, or provide their own internal motion control. The trend here is to
integrate the motion control configuration into the logic controller programming
software package.
Programming Languages
A facet of the PLC that reflects both the past and the future is programming
language. The IEC 61131-3 standard deals with programming languages and defines two
graphical and two textual PLC programming language standards: * Ladder logic
(graphical). * Function block diagram (graphical). * Structured text
(textual).Instruction list (textual).
This standard also defines graphical and textual sequential function chart
elements to organize programs for sequential and parallel control processing. Based
on the standard, many manufacturers offer at least two of these languages as options
for programming their PLCs. Ironically, approximately 96 percent of PLC users
recently still use ladder diagrams to construct their PLC code. It seems that ladder
logic continues to be a top choice given it's performed so well for so long.
Hardware Platforms
The modern PLC has incorporated many types of Commercial off the Shelf (COTS)
technology in its CPU. This latest technology gives the PLC a faster, more powerful
processor with more memory at less cost. These advances have also allowed the PLC
to expand its portfolio and take on new tasks like communications, data manipulation
and high-speed motion without giving up the rugged and reliable performance expected
from industrial control equipment.
New technology has also created a category of controllers called Programmable
Automation Controllers, or PACs. PACs differ from traditional PLCs in that they
typically utilize open, modular architectures for both hardware and software, using

de facto standards for network interfaces, languages and protocols. They could be
viewed as a PC in an industrial PLC-like package.
The Future
A 2005 PLC Product Focus Study from Reed Research Group pointed out factors
increasingly important to users, machine builders and those making the purchasing
decisions. The top picks for features of importance were.
* The ability to network, and do so easily. Ethernet communications is leading
the charge in this realm. Not only are new protocols surfacing, but many of the
industry de facto standard serial protocols that have been used for many years are
being ported to Ethernet platforms. These include Modbus (ModbusTCP), DeviceNet
(Ethernet/IP) and Profibus (Profinet). Ethernet communication modules for PLCs are
readily available with high-speed performance and flexible protocols. Also, many PLC
CPUs are now available with Ethernet ports on board, saving I/O slot space. PLCs will
continue to develop more sophisticated connectivity to report information to other
PLCs, system control systems, data acquisition (SCADA) systems and enterprise
resource planning (ERP) systems. Additionally, wireless communications will continue
to gain popularity.
* The ability to network PLC I/O connections with a PC. The same trends that have
benefited PLC networking have migrated to the I/O level. Many PLC manufacturers are
supporting the most accepted fieldbus networks, allowing PLC I/O to be distributed
over large physical distances, or located where it was previously considered nearly
impossible. This has opened the door for personal computers to interface with standard
PLC I/O subsystems by using interface cards, typically supplied by the PLC
manufacturer or a third party developer. Now these challenging locations can be
monitored with today a PC. Where industrial-grade control engines are not required,
the user can take advantage of more advanced software packages and hardware
flexibility at a lower cost.
* The ability to use universal programming software for multiple
targets/platforms. In the past it was expected that an intelligent controller would
be complex to program. That is no longer the case. Users are no longer just trained
programmers, such as design engineers or systems integrators, but end-users who
expect easier-to-use software in more familiar formats. The Windows-based look and
feel that users are familiar with on their personal computers have become the most
accepted graphical user interface. What began as simple relay logic emulation for
programming PLCs has evolved into languages that use higher level function blocks
that are much more intuitive to configure. PLC manufacturers are also beginning to
integrate the programming of diverse functions that allow you to learn only one
package in configuring logic, HMI, motion control and other specialized capabilities.
Possibly the ultimate wish of the end-user would be for a software package that could
seamlessly program many manufacturers PLCs and sub-systems. After all, Microsoft
Windows operating system and applications work similarly whether installed on a Dell,
HP or IBM computer, which makes it easier for the user.

Overall, PLC users are satisfied with the products currently available, while
keeping their eye on new trends and implementing them where the benefits are obvious.
Typically, new installations take advantage of advancing technologies, helping them
become more accepted in the industrial world.
PLC 的过去、现在与未来
众所周知,科技世界里只有一个永恒真理,那就是变化。这在可编程逻辑控制器(PLC)
及其各种应用的发展过程中尤为明显。自从三十多年前将 PLC 引进以来,PLC 已经在广泛的
工业领域中成为几十万控制系统的基础。
从本质上讲,PLC 是一种用高度专业化语言编程的工业计算机,并继续受益于计算机和
信息技术领域的技术进步。它的最突出之处是小型化和通信功能。
微型化的 PLC
在最初引进 PLC 的时候,主要改进它的体积,这与替换了数百个硬接线继电器和计时器有
关。一个嵌有 CPU 和 I/O 的典型单元有大约 19 寸电视机那么大。从 20 世纪 80 年代到 20 世
纪 90 年代初,模块化的 PLC 逐渐微型化,同时它的容量和性能也得到了提高。
近年来,更小型 PLC 已经发展到纳米级和微型级,它们已具有以前只在大型 PLC 上才有
的特点。因此仅为了额外特性或性能而不是增加 I/O 容量而具体指定一个大型的 PLC 变得不
必要,因为即使纳米级 PLC 也具备以太网通信、运动控制、自动调谐的嵌入式 PID、远程连
通性等更多的功能。
现在,由于 PLC 能执行运动控制、数据采集,远程终端单元(RTU)甚至一些集成人机介
面(HMI)等功能,因此 PLC 在很多应用中也已配置齐全从而替代单一的过程控制器。以前,
这些功能通常要求他们自身内置实现这些功能的控制器和软件,此外,还需要一个用于离散
控制和互锁的独立的 PLC。
强大的通信功能
近年来,最有意义的变化也许发生在通信领域。在 20 世纪 90 年代,Modicon 推行的
Modbus 通信协议,允许 PLC 通过标准电缆进行通信。这为 PLC 更好地适用于现存的设备提供
了可能性,并且向主板上的其它控制系统通信成为可能。
在过去的 30 年里,我们真实地目睹了数百个专利化协议和标准化协议的发展,每一个协
议都有自己独特的优势。现在,PLC 已成为数据编译器和信息网关,它们必须接入条形码扫
描器和打印机,还有温度和模拟传感器。在过程控制中,它们需要支持多种协议,以便它们
能和其它设备通信。此外,在它们全部具备这些功能的同时,它们仍然要有高的性价比而且
编程简单。
另一个主要改进来自于计算处理领域。确切地说,它革命化了 PLC 的编程方式、互相通
信、与用于 HMI、SCADA 和 DCS 的 PC 有接口。
在过去的五年中,车间级以太网通信的应用已经翻了一倍。尽管串行通信仍然很受欢迎
并且很可靠,但以太网快速地成为值得选择的通信媒体,它有着不能被忽视的优势,例如:
网速、设置简单、布线方便、现成网络组件的可用性、嵌入式通信设置
集成运动控制
另一个分配给 PLC 的任务是运动控制。从简单的开环控制到多轴应用来看,在 PLC 的软
件和硬件中集成运动控制已经成为一个趋势。
很多系统在快速运行时要求精确的控制,但并不是在超高速运行时的绝对精准。单机 PLC
在一些系统上也能很好地运行。许多纳米级和微型级 PLC 都有高速运算能力和控制器内置的
高频脉冲输出能力,使它们成为开环控制的可行解决方案。
一方面要提醒的是控制器在控制顺序上不能确定输出设备的位置。另一方面要提醒的是
它的主要优势在于它的成本。以前,即使简单的运动控制也要求有一个昂贵的选择模块。有
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