Delphine DESCORNE-JEANNY

📊 PPM | FPY | RTY – The Quality Trio Every Manufacturer Should Know In the world of manufacturing, these three metrics tell the real story of your quality performance: --- 🔹 PPM – Parts Per Million Measures how many defective parts are found in a million produced. Lower PPM means fewer defects, higher customer trust. 🔹 FPY – First Pass Yield Shows the percentage of products that pass through a process perfectly the first time. Higher FPY = smoother processes, less rework, more efficiency. 🔹 RTY – Rolled Throughput Yield Looks at the big picture — the percentage of products that make it through all steps without defects. It uncovers hidden quality losses across the process chain. --- 💡 Why These Metrics Matter PPM protects customer satisfaction FPY reduces waste and improves flow RTY ensures end-to-end process health 📌 Great manufacturers don’t just make products — they measure, improve, and sustain quality at every stage. #quality #qualityassurance #qualitycontrol #qualitymanagementsystem #qualityjobs #qualityengineer #qualityeducation #qualityaudit #qualitytraining #qualityinspection #qms #qaqc #7qctools #qualityengineering #pdca #sixsigma #capa #qualitymanagement #management #training #productivity #engineering #careers #projectmanagement #lean #excellence #engineers #waste #iso #tutorial #kanban #kaizen #iso9001 #leansixsigma #tutorials #leanmanufacturing #5s #mechanicalengineering #msa #oee #industrialengineering #smed #ishikawa #jidoka #pokayoke #andon #7qctools #histogram #qcc #sop #timwood #takttime #pullsystem #kpi #tpm #ppap #coretools #spc #tpm #automotiveindustry #controlchart #iatf16949 #jobinterviews #checksheet #fishbone #g8d #paretochart #vsm #iatf #qms #linebalancing #fmea #vsmstudy #flowchart #histograms #7waste #3mwaste #apqp #smartgoal #DMAIC #Kaizen #5Why #BlackBelt #GreenBelt #YellowBelt

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Poka-Yoke: Mistake-Proofing for Zero Defects ⚡ In manufacturing (and beyond), simple solutions prevent costly mistakes. That’s the spirit of Poka-Yoke. 🔑 Principles of Poka-Yoke 1️⃣ Elimination – Remove the cause of error. 2️⃣ Replacement – Substitute with foolproof methods. 3️⃣ Prevention – Design so mistakes cannot happen. 4️⃣ Facilitation – Make the right way the easy way. 5️⃣ Detection – Identify errors instantly. 6️⃣ Correction – Enable quick fixes before defects reach the customer. ⚙️ Types of Poka-Yoke Prevention-based → Error can’t occur (e.g., USB-C plug works only one way). Detection-based → Error is caught immediately (e.g., washing machine won’t start with open door). 💡 Simple Example: An electric plug fits into the socket only one way → Prevents wrong connection & ensures safety. 👉 The best Poka-Yokes are so simple that we hardly notice them—yet they save millions in defects, rework, and accidents. #quality #qualityassurance #qualitycontrol #qualitymanagementsystem #qualityjobs #qualityengineer #qualityeducation #qualityaudit #qualitytraining #qualityinspection #qms #qaqc #7qctools #qualityengineering #pdca #sixsigma #capa #qualitymanagement #management #training #productivity #engineering #careers #projectmanagement #lean #excellence #engineers #waste #iso #tutorial #kanban #kaizen #iso9001 #leansixsigma #tutorials #leanmanufacturing #5s #mechanicalengineering #msa #oee #industrialengineering #smed #ishikawa #jidoka #pokayoke #andon #7qctools #histogram #qcc #sop #timwood #takttime #pullsystem #kpi #tpm #ppap #coretools #spc #tpm #automotiveindustry #controlchart #iatf16949 #jobinterviews #checksheet #fishbone #g8d #paretochart #vsm #iatf #qms #linebalancing #fmea #vsmstudy #flowchart #histograms #7waste #3mwaste #apqp #smartgoal #DMAIC #Kaizen #5Why #BlackBelt #GreenBelt #YellowBelt

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🚧 Floor Marking Placement and Color Guide 🚧 ➡️ Follow Gemba Concepts For Regular Content Updates! Effective floor marking is more than just lines on the floor – it’s a powerful tool for enhancing safety, organization, and productivity in industrial and commercial environments. Here's a quick guide to placement and color coding: 🔹 Yellow – Aisles, walkways, traffic lanes 🔸 Red – Defect or scrap areas, danger zones 🟩 Green – Safety equipment, first aid areas 🟦 Blue – Raw materials, in-process materials ⚫ Black – Work-in-progress areas 🟪 Purple – Finished goods or quarantine 🟧 Orange – Inspection or alert areas ⚪ White – Equipment or workstations 📍 Placement Tips: ✅ Keep lines straight and consistent (2”-4” wide) ✅ Use corners, T’s, and X’s for boundaries ✅ Apply in low-traffic times to reduce disruption ✅ Regularly inspect and maintain visibility 🔁 Well-placed floor markings reduce confusion, prevent accidents, and streamline workflow. 💬 How are you using floor markings in your facility? Any tips or color schemes you follow? #LeanManufacturing #WorkplaceSafety #5S #VisualManagement #FloorMarking #SafetyFirst #OperationalExcellence #ManufacturingExcellence

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Traditional quality assurance approaches such as quality gates are increasingly reaching their limits in today’s fast-paced, interconnected development environments. It’s time to rethink quality assurance in development projects. Across industries – from automotive to pharmaceuticals and beyond – development teams are under pressure to deliver high-quality products faster and more reliably. Yet achieving consistent development excellence remains a complex challenge. Porsche Consulting has identified several recurring patterns that often limit the effectiveness of quality assurance efforts – and signal the need for a smarter, more agile approach: 🔹 Unclear Expectations When deliverables are vague or not well-defined, assessing progress and outcomes becomes difficult. 🔹 Missing Methodology A lack of structured processes can reduce consistency and increase rework. 🔹 Cumbersome Evaluation Overly complex review setups can slow down development projects and dilute decision-making. 🔹 Limited Transparency Without clear visibility for decision-makers, early interventions often come too late. 🔹 Overload of Deliverables A high number of overlapping deliverables can shift the focus from outcomes to checklists.   💡 These challenges offer a powerful opportunity to rethink how to define, assess, and ensure quality in development – with leaner processes, sharper focus, and smarter governance. Let’s shape the future of Quality in development together. A future that’s clearer, faster, and more value-driven.   #Quality #QualityGates #Process #Agile #Consulting

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🔺 The Triangle of Excellence in Manufacturing 🔺 In world-class manufacturing, success isn’t built on a single methodology — it’s a synergy of proven practices. Here’s the Triangle of Excellence, integrating: 🔹 TQM (Total Quality Management) – Culture of continuous improvement and customer satisfaction. 🔹 TPM (Total Productive Maintenance) – Maximizing equipment efficiency with zero breakdowns. 🔹 JIT (Just In Time) – Producing only what’s needed, when it’s needed, with minimal waste. 🔹 Lean Manufacturing – Eliminating all forms of waste while improving value. 🔹 Preventive Maintenance – Scheduled upkeep to avoid unplanned downtime. 🔹 IE (Industrial Engineering) – Optimizing people, processes, and systems for peak performance. 🔹 VE (Value Engineering) – Enhancing product value by balancing function, cost, and quality. 🔹 5S – Organizing workplace for efficiency, safety, and productivity. 💡 Why a Triangle? A triangle is the strongest shape in engineering — stable, balanced, and resilient. Similarly, integrating these tools creates a solid foundation for operational excellence. 🚀 When these methods work together: ✅ Quality improves ✅ Costs drop ✅ Efficiency rises ✅ Customer satisfaction soars 📌 Question for you: Which of these practices is the strongest side of your manufacturing triangle? #quality #qualityassurance #qualitycontrol #qualitymanagementsystem #qualityjobs #qualityengineer #qualityeducation #qualityaudit #qualitytraining #qualityinspection #qms #qaqc #7qctools #qualityengineering #pdca #sixsigma #capa #qualitymanagement #management #training #productivity #engineering #careers #projectmanagement #lean #excellence #engineers #waste #iso #tutorial #kanban #kaizen #iso9001 #leansixsigma #tutorials #leanmanufacturing #5s #mechanicalengineering #msa #oee #industrialengineering #smed #ishikawa #jidoka #pokayoke #andon #7qctools #histogram #qcc #sop #timwood #takttime #pullsystem #kpi #tpm #ppap #coretools #spc #tpm #automotiveindustry #controlchart #iatf16949 #jobinterviews #checksheet #fishbone #g8d #paretochart #vsm #iatf #qms #linebalancing #fmea #vsmstudy #flowchart #histograms #7waste #3mwaste #apqp #smartgoal #DMAIC #Kaizen #5Why #BlackBelt #GreenBelt #YellowBelt

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#SomecNavale management reviewed the report on the Lean Transformation process applied to Development, involving the Technical Department. The analysis, carried out by auxiell in close collaboration with the Technical Office and R&D teams, focused on the mapping of a pilot project and its entire operational flow. The findings highlighted improvement areas and inefficiencies impacting process performance. Based on this in-depth assessment, the next phase now begins: the redesign of the design workflow, with a roadmap of medium-term transformation actions. The upcoming steps will be developed with the active involvement of all teams across Somec Navale’s Technical Department — including #Engineering, R&D and Technical Offices — confirming a shared commitment to continuous improvement and operational excellence. #SomecGroup #Horizons #ContinuousImprovement #OperationalEfficiency 

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🚨 NEW VDA 19.1 YELLOW VOLUME JUST RELEASED! 🚨 VDA QMC has issued the Yellow Volume for VDA 19 Part 1: Inspection of Technical Cleanliness, 3rd revised edition (July 2025). This marks the first official step toward the release of the updated standard—a key reference for managing particulate contamination on functionally-relevant automotive components. 📌 Technical cleanliness continues to play a critical role in ensuring quality and reliability in modern automotive systems, especially for high-precision and fluid-power components. Are you and your team ready for the upcoming changes? ‐---‐----------------‐------------------------- 👩‍💻 Join our live online training: 📅 25–26 August 2025 🧪 Technical Cleanliness in Practice – VDA 19.1 and VDA 19.2 🌐 See full training agenda here: https://lnkd.in/dUWcpd-H #VDA19 #TechnicalCleanliness #QualityManagement #AutomotiveStandards #VDAQMC #Training #QualityWise #CleanlinessInspection #ParticulateContamination #IATF16949 #AutomotiveQuality

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🚨 Struggling with High Rejection Rates or PPM in Manufacturing? Here’s a practical example of calculating Rejection Rate (%) and Parts Per Million (PPM) – two critical quality metrics every production and quality engineer should master. 📊 Case Study – June Report: Main Assembly Production Line Total Production: 42,775 units Total Defects: 285 units Calculations: Rejection Rate = (285 ÷ 42,775) × 100 = 0.66% PPM = (285 ÷ 42,775) × 1,000,000 = 6,662.7 ⚠️ Target PPM: 3,000 The actual PPM more than doubled the target, signaling an urgent need to investigate quality issues. ✅ Action Point: Engineers must perform root cause analysis and implement corrective actions to prevent recurrence and improve product quality. 💡 Key Takeaway: PPM and Rejection Rate aren’t just numbers – they are indicators of your process health. Ignoring them can lead to major losses. Use these metrics to drive real improvements on your shop floor. 📌 Save this for future reference and share it with your quality and production peers. Follow:- NAVEEN K #quality #qualityassurance #qualitycontrol #qualitymanagementsystem #qualityjobs #qualityengineer #qualityeducation #qualityaudit #qualitytraining #qualityinspection #qms #qaqc #7qctools #qualityengineering #pdca #sixsigma #capa #qualitymanagement #management #training #productivity #engineering #careers #projectmanagement #lean #excellence #engineers #waste #iso #tutorial #kanban #kaizen #iso9001 #leansixsigma #tutorials #leanmanufacturing #5s #mechanicalengineering #msa #oee #industrialengineering #smed #ishikawa #jidoka #pokayoke #andon #7qctools #histogram #qcc #sop #timwood #takttime #pullsystem #kpi #tpm #ppap #coretools #spc #tpm #automotiveindustry #controlchart #iatf16949 #jobinterviews #checksheet #fishbone #g8d #paretochart #vsm #iatf #qms #linebalancing #fmea #vsmstudy #flowchart #histograms #7waste #3mwaste #apqp #smartgoal #DMAIC #Kaizen #5Why #BlackBelt #GreenBelt #YellowBelt

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🔍 7M Process Assessment – A Practical Approach to Root Cause Analysis & Continuous Improvement 🔧 When problems arise in manufacturing or quality processes, many professionals jump to conclusions. But effective problem-solving starts with structured analysis. That’s where the 7M (Ishikawa / Fishbone) Approach comes in! ✅ Here’s how to break it down: 1. Man (People): Are operators trained? Is there human error? Are roles clear? 2. Machine: Is equipment well-maintained? Any downtime or malfunction issues? 3. Material: Are raw materials meeting specs? Any variation in supply quality? 4. Method: Are standard procedures followed? Any deviation in work methods? 5. Measurement: Are measuring tools calibrated? Is data accurate and reliable? 6. Mother Nature (Environment): Are temperature, humidity, or vibrations affecting the process? 7. Maintenance: Is preventive maintenance done regularly? Any breakdowns ignored? 🛠️ Use this framework to: 🔸 Identify potential causes of defects 🔸 Conduct root cause analysis (RCA) 🔸 Improve process reliability and quality 🔸 Enhance audit readiness 💡 Next time you face a quality issue, ask yourself – have I evaluated all 7Ms? #quality #qualityassurance #qualitycontrol #qualitymanagementsystem #qualityjobs #qualityengineer #qualityeducation #qualityaudit #qualitytraining #qualityinspection #qms #qaqc #7qctools #qualityengineering #pdca #sixsigma #capa #qualitymanagement #management #training #productivity #engineering #careers #projectmanagement #lean #excellence #engineers #waste #iso #tutorial #kanban #kaizen #iso9001 #leansixsigma #tutorials #leanmanufacturing #5s #mechanicalengineering #msa #oee #industrialengineering #smed #ishikawa #jidoka #pokayoke #andon #7qctools #histogram #qcc #sop #timwood #takttime #pullsystem #kpi #tpm #ppap #coretools #spc #tpm #automotiveindustry #controlchart #iatf16949 #jobinterviews #checksheet #fishbone #g8d #paretochart #vsm #iatf #qms #linebalancing #fmea #vsmstudy #flowchart #histograms #7waste #3mwaste #apqp #smartgoal #DMAIC #Kaizen #5Why #BlackBelt #GreenBelt #YellowBelt

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🔺 The Triangle of Excellence in Manufacturing 🔺 In world-class manufacturing, success isn’t built on a single methodology — it’s a synergy of proven practices. Here’s the Triangle of Excellence, integrating: 🔹 TQM (Total Quality Management) – Culture of continuous improvement and customer satisfaction. 🔹 TPM (Total Productive Maintenance) – Maximizing equipment efficiency with zero breakdowns. 🔹 JIT (Just In Time) – Producing only what’s needed, when it’s needed, with minimal waste. 🔹 Lean Manufacturing – Eliminating all forms of waste while improving value. 🔹 Preventive Maintenance – Scheduled upkeep to avoid unplanned downtime. 🔹 IE (Industrial Engineering) – Optimizing people, processes, and systems for peak performance. 🔹 VE (Value Engineering) – Enhancing product value by balancing function, cost, and quality. 🔹 5S – Organizing workplace for efficiency, safety, and productivity. 💡 Why a Triangle? A triangle is the strongest shape in engineering — stable, balanced, and resilient. Similarly, integrating these tools creates a solid foundation for operational excellence. 🚀 When these methods work together: ✅ Quality improves ✅ Costs drop ✅ Efficiency rises ✅ Customer satisfaction soars 📌 Question for you: Which of these practices is the strongest side of your manufacturing triangle? #quality #qualityassurance #qualitycontrol #qualitymanagementsystem #qualityjobs #qualityengineer #qualityeducation #qualityaudit #qualitytraining #qualityinspection #qms #qaqc #7qctools #qualityengineering #pdca #sixsigma #capa #qualitymanagement #management #training #productivity #engineering #careers #projectmanagement #lean #excellence #engineers #waste #iso #tutorial #kanban #kaizen #iso9001 #leansixsigma #tutorials #leanmanufacturing #5s #mechanicalengineering #msa #oee #industrialengineering #smed #ishikawa #jidoka #pokayoke #andon #7qctools #histogram #qcc #sop #timwood #takttime #pullsystem #kpi #tpm #ppap #coretools #spc #tpm #automotiveindustry #controlchart #iatf16949 #jobinterviews #checksheet #fishbone #g8d #paretochart #vsm #iatf #qms #linebalancing #fmea #vsmstudy #flowchart #histograms #7waste #3mwaste #apqp #smartgoal #DMAIC #Kaizen #5Why #BlackBelt #GreenBelt #YellowBelt

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