3D Printing A Piano Action

November 13, 2025 by Bryan Cockfield 13 Comments

Part of the reason there are always free pianos on your digital classifieds listing of choice is that, at least economically speaking, a piano is less of a musical instrument and more of a complicated machine that can and will wear out (not to mention the physical difficulty of actually moving one). Once a piano reaches that point, whether through age, use, or neglect, at that point it’s to intents and purposes worthless. But still, they’re essentially just machines. [Toast] figured that, since 3D printers not only can print all kinds of other machines and musical instruments alike, he would take a stab at combining these two and made his own 3D printed piano.

A piano’s action is the mechanical linkage between the keys and the strings of the piano themselves. Over many hundreds of years this has developed into a complicated series of levers which not only rapidly strike strings when a key is pressed, but also mute the strings while the key is not being pressed and strike the strings in a way that the hammer won’t be pressed into the strings if the player leaves their finger on a key. Rather than try to recreate all of this in meticulous detail, [Toast] has swapped out the strings for a series of tubes which, unlike strings, do not much change their musical behavior if the hammer remains on the tube after being struck. This greatly simplifies the action (and cost) of his miniature piano.

The piano works by positioning hammers above these tubes, which strike downwards when a musician depresses the keys. Rubber bands return the hammers to their upright positions after the key is lifted. The instrument went through a few stages of design as well where [Toast] refined the size and shape of the tubes as well as improved the way by which the hammers are attached to the keys.

Is it still a piano if it has pipes instead of strings? Perhaps, but at the very least we can all agree that he’s built a working keyboard action capable of producing music, if not an outright definitionally-accurate piano. It’s an interesting build that we hope to see more iterations of in the future, if not to build a more functionally accurate 3D printed piano action then to see what is possible from a 3D printer in the piano space. Despite their complexity and weight, pianos are a fundamental and popular instrument in the Western music tradition and we’ve seen many interesting builds around them like this modern player piano built with a series of solenoids. Continue reading “3D Printing A Piano Action” →

The Pi 500 Turned Overkill Bluetooth Keyboard

November 13, 2025 by Jenny List 12 Comments

Perhaps we’ve all found ourselves at one time or another with more computers in use than keyboards and other peripherals at hand to use them with. With a single user you can make do with remote terminals or by simply plugging and unplugging, but with multiple users it’s not so easy.

CNX Software’s [Jean-Luc Aufranc] had just such a problem involving broken keyboards and a forgotten wireless dongle, but fortunately he had just reviewed the latest version of the Raspberry Pi 500 all-in-one computer with the fancy mechanical switches. His keyboard solution is inspired but completely overkill: to use the full power of the compact Linux machine to emulate a Bluetooth keyboard.

At the heart of this hack is btferret, a Bluetooth library. Run the appropriate software on your Pi, and straight away you’ll have a Bluetooth keyboard. It seems there’s a bit of keymap tomfoolery to be had, and hitting the escape key terminates the program — we would be caught by that SO many times! — but it’s one of those simple hacks it pays to know about in case like him you need to get out of a hole and happen to have one of the range of Pi all-in-one machines to hand.

Google Japan Turn Out Another Keyboard, And It’s A Dial

October 9, 2025 by Jenny List 20 Comments

There’s a joke that does the rounds, about a teenager being given a dial phone and being unable to make head nor tail of it. Whether or not it’s true, we’re guessing that the same teen might be just a stumped by this year’s keyboard oddity from Google Japan. It replaces keys with a series of dials that work in the same way as the telephone dial of old. Could you dial your way through typing?

All the files to make the board, as well as a build guide, are in the GitHub repository linked above, but they’ve also released a promotional video that we’ve put below the break. The dials use 3D printed parts, and a rotary encoder to detect the key in question. We remember from back in the day how there were speed dialing techniques with dial phones, something we’ve probably by now lost the muscle memory for.

We like this board for its quirkiness, and while it might become a little tedious to type a Hackaday piece on it, there might be some entertainment for old-timers in watching the youngsters figuring it out. If you’re hungry for more, we’ve covered them before.

Continue reading “Google Japan Turn Out Another Keyboard, And It’s A Dial” →

An FPGA-Based Mechanical Keyboard

October 1, 2025 by Lewin Day 16 Comments

You can buy all kinds of keyboards these days, from basic big-brand stuff to obscure mechanical delicacies from small-time builders. Or, you can go the maker route, and build your own. That’s precisely what [Lambert Sartory] did with their Clavier build.

This build goes a bit of a different route to many other DIY keyboards out there, in that [Lambert] was keen to build it around an FPGA instead of an off-the-shelf microcontroller. To that end, the entire USB HID stack was implemented in VHDL on a Lattice ECP5 chip. It was a heavy-duty way to go, but it makes the keyboard quite unique compared to those that just rely on existing HID libraries to do the job. This onboard hardware also allowed [Lambert] to include JTAG, SPI, I2C, and UART interfaces right on the keyboard, as well as a USB hub for good measure.

As for the mechanical design, it’s a full-size 105-key ISO keyboard with one bonus key for good measure. That’s the coffee key, which either locks the attached computer when you’re going for a break, or resets the FPGA with a long press just in case it’s necessary. It’s built with Cherry MX compatible switches, has N-key rollover capability, and a mighty 1000 Hz polling rate. If you can exceed that by hand, you’re some sort of superhuman.

The great thing about building your own keyboard is you can put in whatever features you desire. If you’re whipping up your own neat interface devices, don’t hesitate to let us know!

Debugging The Instant Macropad

August 25, 2025 by Al Williams No comments

Last time, I showed you how to throw together a few modules and make a working macropad that could act like a keyboard or a mouse. My prototype was very simple, so there wasn’t much to debug. But what happens if you want to do something more complex? In this installment, I’ll show you how to add the obligatory blinking LED and, just to make it interesting, a custom macro key.

There is a way to print data from the keyboard, through the USB port, and into a program that knows how to listen for it. There are a few choices, but the qmk software can do it if you run it with the console argument.

The Plan

In theory, it is fairly easy to just add the console feature to the keyboard.json file:

{
...
    "features": {
        "mousekey": true,
        "extrakey": true,
        "nkro": false,
        "bootmagic": false,
        "console": true
    },
...

That allows the console to attach, but now you have to print.

Continue reading “Debugging The Instant Macropad” →

Instant Macropad: Just Add QMK

August 20, 2025 by Al Williams 2 Comments

I recently picked up one of those cheap macropads (and wrote about it, of course). It is surprisingly handy and quite inexpensive. But I felt bad about buying it. Something like that should be easy to build yourself. People build keyboards all the time now, and with a small number of keys, you don’t even have to scan a matrix. Just use an I/O pin per switch.

The macropad had some wacky software on it that, luckily, people have replaced with open-source alternatives. But if I were going to roll my own, it would be smart to use something like QMK, just like a big keyboard. But that made me wonder, how much trouble it would be to set up QMK for a simple project. Spoiler: It was pretty easy.

The Hardware

Simple badge or prototype macropad? Why not both?

Since I just wanted to experiment, I was tempted to jam some switches in a breadboard along with a Raspberry Pi Pico. But then I remembered the “simple badge” project I had up on a nearby shelf. It is simplicity itself: an RP2040-Plus (you could just use a regular Pi Pico) and a small add-on board with a switch “joystick,” four buttons, and a small display. You don’t really need the Plus for this project since, unlike the badge, it doesn’t need a battery. The USB cable will power the device and carry keyboard (or even mouse) commands back to the computer.

Practical? No. But it would be easy enough to wire up any kind of switches you like. I didn’t use the display, so there would be no reason to wire one up if you were trying to make a useful copy of this project.

Continue reading “Instant Macropad: Just Add QMK” →

The Tape Speed Keyboard

August 4, 2025 by Bryan Cockfield 10 Comments

For those who experienced any part of the 1960s, even if it’s just experiencing the music from that era here in the future, the sound of the Mellotron is immediately recognizable. The Moody Blues were famous for using the tape-based instrument, and the Beatles and David Bowie produced hits with it as well. It’s haunting sounds are still highly prized today, but the complexity, cost, and maintenance requirement for the tape loops and other moving parts can put many musicians off from owning one. But [Japhy Riddle] has built an instrument without these downsides called the Tape Speed Keyboard.

Unlike the Mellotron which used a tape loop for each of its keys, the Tape Speed Keyboard uses only a single cassette tape. As the name implies, it changes the pitch of the sound by modulating the speed of the single tape housed in its own tape deck. The keyboard itself started off life as a Casio MT-35 but since this is a completely analog instrument, it was rewired so each key is connected to a potentiometer whose output voltage is tuned to a specific tape speed. [Japhy] reports that this is similar to tuning an analog piano and the process can be equally temperamental.

With everything electronic working, [Japhy] turned to making this a more acceptable musical instrument. Predictably, turning the motor on and off for each key press came with a bit of delay, causing the sound to come out goofy and muddy. To solve this problem he changed the design to make the tape play continuously rather than start and stop for a key press, and then modified other keys to be on-off switches for sound output. Since cassette tapes have two sides, he can also play either of two sounds in this way.

With the final polish on, the Tape Speed Keyboard is able to produce completely unique compositions that separate it from even the venerable Mellotron. Be sure to check out the video linked below to hear its sound. There have been plenty of other musical projects based around tape decks as well, including this one inspired by the original Mellotron and this tape deck-based guitar effects pedal.

Thanks to [splashbun] for the tip!

Continue reading “The Tape Speed Keyboard” →