3 Resources to Understand the Future of Drone-Based PEC for CUI

3 Resources to Understand the Future of Drone-Based PEC for CUI

Corrosion under insulation (CUI) is one of the costliest challenges in industrial maintenance—accounting for up to 60% of piping-related expenses. Traditional inspection approaches require scaffolding, insulation removal, and significant downtime. But with drone-based PEC inspections, we’re entering a new era of safety, efficiency, and digital transformation.

In this edition, we’ve curated three essential resources that show why drone-based PEC inspections are the future of CUI.


Resource 1: Case Study: 90% Cost Savings in CUI Inspection


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Drone-enabled Pulsed Eddy Current inspection for corrosion under insulation for hard to reach areas and with no insulation removal or scaffolding

In a first-of-its-kind mission, Osprey Integrity deployed the Voliro T drone with PEC sensor at a Canadian refinery.

  • 90% cost reduction per inspection point (saving ~$18,000 CAD each)
  • No downtime required, as inspections were conducted with insulation in place
  • Traceable digital results enabled smarter decision-making

👉 Read the full case study


Resource 2: Guide 2025 to Corrosion Under Insulation (CUI) Solutions (Causes, Detection, and Prevention)

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Need a refresher on what causes corrosion under insulation—or how to detect it without disassembly or downtime?

Our guide breaks down:

  • Why CUI is so destructive (and expensive)
  • Where it tends to hide across process infrastructure
  • The pros and cons of major detection methods, including PEC, radiography, IR, and UT
  • How to build a smarter, more proactive CUI inspection strategy

Whether you’re an asset owner, integrity engineer, or inspection service provider, this guide gives you the context and tools to take action.

👉 Read the guide


Resource 3: Are Drone-Based PEC Inspections the Future?


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Drone-enabled Pulse Eddy Current

CUI inspections account for 40–60% of piping maintenance costs in heavy industries. The challenge has always been accessing data beneath insulation—until now.

The release of the Voliro T with PEC sensor enables:

  • Remote data collection without scaffolding
  • Faster, safer, and more cost-efficient inspections
  • A leap forward in operational reliability and digital transformation

👉 Contact us to learn more


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Smart AIS - Asset Integrity Solutions has executed a POC (proof of concept) flight within the Netherlands together with Voliro, the outcome was stunning and a very positive client.

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