AC SERVO MOTOR

CONTENTS
1 2 3 4 5 6 Principle of AC Servo Motor Characteristics of AC servo Motor Type of AC servo Motor Application of AC Servo Motor Success Story of AC Servo Motor Sizing of AC Servo Motor

1. Principle of AC Servo Motor

1) Type of Driving Device
Type of Driving Device Strong points Weak points Low accuracy The incidental equipment may be needed and noise, environmental pollution can be accompanied Severe noise, vibration High driving force, Large size are not available High precision cant be allowed

Mechanical Device

Hydraulic/ Pneumatic

Simple structure Competitive price

Stepping Motor Induction Motor ElectroMechanical Device

Competitive price Simple controller Competitive price High-precision control High driving force, Large size Slight noise & vibration Excellent maintenance, environment-proof High- Speed & Precision control No mechanical converter

Servo Motor

Comparatively high Price

Linear Motor

High price

1. Principle of AC Servo Motor

2) Comparison Table
Item Description Design Stator Rotor Feedback Speed Range Life Time Control Type Control Mode Speed Control Range Drive Response Frequency Max. Torque Brake Resistor Position Accuracy Motor Induction Motor Simple Coil Coil Option 1800/3600 [r/min] ~ 400 [Kw] Bearing life time V/F control Speed 1:200 30 [Hz] 150 [%] N/A 10 [mm] DC Servo Motor Complicated Permanent Magnet Coil Encoder (A,B,C) 3000 [r/min] ~ 5 [Kw] Brush life time Vector control Speed/Position 1:1,000 100 [Hz] 300 [%] N/A 10 [ m] Synchronized AC Servo Motor Intermediate Coil Permanent Magnet Encoder (A,B,C,U,V,W) 1000~5000 [r/min] ~ 22 [Kw] Bearing life time Vector control Speed/Position/Torque 1:10,000 250~600 [Hz] 300 [%] Have 5 [m] Inductive AC Servo Motor Simple Coil Coil Encoder (A,B,C) 20000 [r/min] 2.2~55 [Kw] Bearing life time Vector control Position/Speed 1:1,000 100 [Hz] 150 [%] N/A 20[ m]

1. Principle of AC Servo Motor

3) Design of Motor(1)
The magnetic force is be made by permanent magnet and the current is used to generate torque. Then high torque and efficiency are available at low current and small size. It has no brush so there is little noise/vibration and no dirt. And high precision control is available with high resolution encoder.

Stator iron core Rotating shaft

Permanent magnet

Stator winding

Encoder

1. Principle of AC Servo Motor

3) Design of Motor(2) - Stator
Stator is composed of the core and winding which generates torque. The essential technologies are to apply the iron core and insert much coil to the equal area. Divided core / centralized winding type which can insert much coil to the equal area has been on the rise with the progress of forming and winding technologies. Especially, the design using FEM technology becomes usual to minimize the torque ripple and cogging torque. Then, servo motor becomes small-sized and high-precision.

Multi slot winding

Connector Intensive winding Stator winding Centralized winding with divided core Stator core

Frame

1. Principle of AC Servo Motor

3) Design of Motor(3) - Rotor
The rotor part is composed of shaft and rotor core and permanent magnet. It can generate high power at the same size depending on the performance of permanent magnet. So selecting and applying permanent magnet is the essential technology. Especially, it is designed to minimize cogging torque through FEM technology with stator.

Type Permanent magnet Laying Type (IPM) Rotor core

Characteristics

The appearance of rotor

High Speed Rotation Low Power Rate Hard to Work

Attached Type (SPM)

High Power Rate Easy to Work Permanent Magnet is easily damaged Ring type Segment type

Shaft

1. Principle of AC Servo Motor

3) Design of Motor(4) - Encoder
Digital encoder can be divided into optical and magnetic type, which codes electric signal to digital signal. Optical type which has high resolution is usually used.

The composition of optical encoder

Light absorbing element Fixed slit

Output signal of Incremental type

A phase B phase Z phase Setting the origin

Position counter/ Rotating direction

Light emitting element

Rotary slit

U phase V phase Position of Rotor

Rotary shaft

W phase

2. Characteristics of AC servo Motor

1) Characteristics
SHAFT
There are 2 kinds of Shaft type (Hollow Shaft & Solid Shaft) As followed the customers request Shaft Dia. Length and Key way type can be changed.

WINDING
With long experience and high technology For motor design, Mecapion realized The most optimized winging system for High speed and Various Input Power range

MAGNET FRAME
There 7 Kind of Frame ( 40 / 60 / 80 130 / 180 / 220 / 280mm) and with those Kind of various frame, the optimized motor Design for customer is available High torque output is possible at smaller Size by adapting Neodymium permanent magnet of Highest-performance in its class

LENGTH
With the change of motor Length, Different inertia of Motor can be designed

ENCODER
High torque output is possible at smaller Size by adapting Neodymium permanent magnet of Highest-performance in its class - Optical Incremental Encoder (6000ppr) - Magnetic Encoder (13bit cpr) - Serial Encoder with Biss (19bit) - Serial Encoder with Analog signal (1024ppr)

Middle inertia type

Low inertia slim type (High speed, Low torque)

High-inertia flat type (Low speed, high torque)

2. Characteristics of AC servo Motor

2) Speed And Torque range
Operation torque

A
235.0Nm 95.0Nm

Rated Speed: 3000RPM Rated Speed: 2000RPM Rated Speed: 1500RPM Rated Speed: 1000RPM SH Series SJ Series

D G M

42.0Nm

SG Series

12.0Nm

SF Series

3.0Nm

SE Series

1.0Nm

SC Series

SB Series SA Series

Frame Size

2. Characteristics of AC servo Motor

3) Order Information
N : Straight K : Key (Std) C : C Cut D : D Cut T : Taper Type R : Key (Round) H : Hollow Shaft Shaft Type

Servo Motor Type

S : Solid type H : Hollow type Motor Type

N/A : 220 [V] P : 380 [V]

A : 3000[r/min] D : 2000[r/min] G : 1500[r/min] M : 1000[r/min]

NA : No Gear G2 : Normal Gear (Flange Mount) G3 : Precision Gear

03 : 1/3 10 : 1/10 Gear Ratio

Input Power

Rated Speed

Gear Type

APM

04

G2

Flange Size

Capacity [W] R3 : 30 01 : 100 03 : 300 05 : 450 07 : 650 09 : 850/900 150 : 15 K 300 : 30 K R5 : 50 02 : 200 04 : 400 06 : 550/600 08 : 750/800 10 : 1.0 K 220 : 22 K 370 : 37 K

Encoder [p/r]

Oil seal / Brake

A B C E F G H J

: : : : : : : :

40 60 80 130 180 220 250 280

A : Inc. 1024(15L) B : Inc. 2000(15L) C : Inc. 2048(15L) D : Inc. 2500(15L) E : Inc. 3000(15L) F : Inc. 5000(15L) G : Inc. 6000(15L)

K : Abs. 2048 L : Abs. 4096 S : Inc. 2000(9L) T : Inc. 2048(9L) U : Inc. 2500(9L) V : Inc. 3000(9L)

NA : No Oil seal/ Brake 1 : Oil Seal only 2 : Brake only 3 : Oil Seal & Brake

3. Type of AC servo Motor

1) Standard AC servo motor
Model Name -APM - S series -APM S_P series - 40mm Flange ~ 280mm Flange - 30W ~ 37KW - 0.1Nm ~ 235.5Nm - 3000RPM ~ 5000RPM - Incremental Encoder (1024PPR 6000ppr) - Serial Encoder with Biss (19 bite) - Magnetic Encoder (13 bite) - Customers Encoder

Range

Feedback

-Power Supply of motor 3phase AC 220V (Standard) Specification 3phase AC 400V (0.4KW ~ 37.0KW) DC48V, DC85V, DC185V(0.1KW~3.0KW) - Semiconductor Equipment - Machine Tools, Special Purpose Machine - Packing and Food process Machine - Medical Equipment, Defense Industry. - Others

Application

3. Type of AC servo Motor

2) Special Type AC Servo Motor

Model Name

- APM - S series - APM - H series - 40mm Flange ~ 220mm Flange - 30W ~ 15KW - 0.1Nm ~ 95.5Nm - 3000RPM ~ 8000RPM - Incremental Encoder (1024PPR 3000ppr) - Serial Encoder with Biss (19 bite) - Magnetic Encoder (13 bite) - Customers Encoder - Hollow Shaft Motor(1.0KW ~2.2KW) - Spinner Motor (0.2KW ~ 12.0KW) - Customized Designed Motor - Semiconductor Equipment - FA application - Simulator - Medical Device - Welding Robot

Range

Feedback

Specification

Application

3. Type of AC servo Motor

3) Direct Drive Motor
Model Name - MDM series - Dia. 135mm ~ Dia. 360mm - 50W ~ 3960W - 2.37Nm ~ 252Nm - 100RPM ~ 600RPM - Incremental Encoder (Upto 2,400,000 Count) - Sin/Cos Encoder with (24,000 Grating)

Range

Feedback

-Power Supply of motor Specification 3phase AC 220V (Standard)

Application

- Semiconductor Equipment -Packing and Printing Machine - Medical Equipment

4. Application of AC servo Motor

1) Application Summary
Control Motion Industry Machine Tools Continuous Curve Operation Industrial Robot Others Position High Accuracy Position Control Machine Tools Semicon Equipment Semicon Equipment High Frequency Position Control Control High Stable Rotation Speed Chip mounter Textile M/C Machine Tools Semicon Equipment OA Synchronous Operation Tuning Operation Torque Torque Cutting M/C Packing M/C Printing M/C Machine Tools Molding M/C Semicon Equipment Molding M/C Machine - Machining Center - Lathe - Welding Robot - Palletizing Robot - Winding M/C - Wire EDM - Vision Device - Wire Bonder - Chip mounter - Weaving M/C - Polishing M/C - Molding M/C - Fax / Printer - Rotary Cutter - Packing M/C - Color Printer - Special Purpose M/C Injection Molding M/C - Wire Sawing M/C - Injection Molding M/C Application - Transportation - Position control for each Axis - Traverse, Winding & Un-Winding - Position control - Table Position control - Table Position control - Table Position control - Position control - Transportation - Rotation - Rotation - Feeding & Cutting System - Feeding system - Tuning Operation - EMG STOP - Clamping - Feeding - Injection / Extrusion / Charging

Power

High Power

4. Application of AC servo Motor

2) Application Example-1
Rack&Pinion Potential Operating Index potential operating Timing belt Potential Operating

Stopper

Ball Screw Potential Operating

Feeder operation

Potential operation after sensor

Mark sensor

Material

Servo motor

4. Application of AC servo Motor

2) Application Example-2
Pulse synchronized operation After pulse synchronized operation

Encoder Servo motor

Sensor Servo motor Encoder

Pair operation

Traverse operation

Start

End

Winding (Line speed control) operation

Line speed = Winder speed X Winder Diameter

Winding (Tension control) operation

Line speed control

Tension PID control

Roller Encoder Encoder Winding Servo motor Un-Winding Servo motor Winder servo motor

Load cell Roller

Un-winder servo motor

5. Success story of AC servo Motor

1) Semiconductor and Display (LCD/PDP) Industry
Description Type Standard AC Servo Motor Spinner Motor Auto Molding M/C Application Cleaning M/C Transfer M/C High Speed Description Hollow shaft Low Vibration

5. Success story of AC servo Motor

2) Replacing Hydraulic Cylinder to Servo Motor

Description Type 22KW ~ 37KW AC servo motor High Voltage Servo Motor Servo Press M/C Application Injection Molding M/C Packing M/C Steel Processing M/C High Power High Voltage Power

Description

5. Success story of AC servo Motor

3) Machine Tools and Steel Processing M/C
Description 1KW ~ 15KW AC servo motor Type High Resolution Feedback System Press Brake M/C Application ATC (Auto Tool Changer) Coil Feeder Steel Processing M/C High Inertia Accuracy control

Description

5. Success story of AC servo Motor

4) Textile Machine
Weaving Machine ( SB04A / SC06A )

Description 0.1KW ~ 7.5KW AC servo motor Type High Resolution Feedback System Socks Knitting M/C Application Embroidery M/C TFO Twister / Winder Quilting M/C High Speed Description Accuracy control Low Cost

5. Success story of AC servo Motor

5) Simulator
Description 1.1KW ~ 1.5KW AC servo motor Type Customized Special Design System Simulator Application Movie Theater Game Machine High Speed Description Special Design High Inertia

5. Success story of AC servo Motor

6) Special Purposed Machine
Description
EDM Machine 30W ~ 37KW AC servo motor ( SC06A ) (S40 & H40 Encoder) Spring Forming Machine ( SE09M, SF55D, SF5D ) Pipe Bending Machine ( SE09M, SE20M, SF44M )

Type

High Speed High Torque Router

Spring Forming Machine Application Bending Machine EDM machine Packing Machine High Speed High Torque

Description

5. Success story of AC servo Motor

7) Medical & Defense Machine
Description 30W ~750W AC servo motor Type High Speed High Feedback resolution Medical Machine Defense Industry Application => Normally our motor can operated with many of advanced Drive maker for this field. High Speed Description High Torque High Accurcay

6. Sizing of AC servo Motor

1) Sizing Software - smartSIZER
To get optimized selection of our Servo motor. Mecapion also provide Motor Sizing Software( smartSIZER ). With this software Customer can select the most optimized designed motor for their application.. And it is very convenience to use so, without any training, customer can use it.

Download the software from our web site (www.mecapion.com)

Thank you