Root Cause Analysis - Tool
Root Cause Analysis - Tool
In any organization numerous problems exist in all facets of its activities. The
efficiency and survival of the organization depends on how promptly these
problems are recognized and their root causes are isolated and eliminated.
FICCI CE
Machine factors
• Inadequate process capability
• Incorrectly designed tooling
• Worn tools, jigs or dies
• Poor maintenance
• Equipment effected by environmental factors such as heat, humidity etc.
FICCI CE
Material factors
• Use of untested materials
• Mix-up of materials
• Substandard material accepted on concession because of non-availability
of correct material
• Inconsistency in specifications on the part of vendors
FICCI CE
Men factors
• Incorrect knowledge of setting up machines
• Careless operator and inadequate supervision
• Undue rush by the operator to achieve quality targets
• Lack of understanding of drawing instructions relating to a process
• Operator does not posses requisite skill for operating machines
FICCI CE
Method factors
• Inadequate process controls
• Non availability of proper test equipments
• Test equipment out of calibration
• Vague inspection/ testing instructions
• Inspectors do not possess the necessary skill
FICCI CE
Temperature
Consumables Humidity
Components Accounting
Suppliers Lighting
Policies
Quality
Variability
Instruments
Training
Experience Tests
Technology
Tooling
Attitude Gauging
Poor No SPC
Maintenance
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