REV.NO.
DATE
AMMENDMENT
PROCESS INSTR CIVIL
CLIENT OWNER ENGINEER EPCC CONTRACTOR SUPPLIER
SECTION
NAME PREPARED CHECKED RW SGA SIGN DATE 14.08.06
SEPANGAR BAY POWER CORPOARTION VY CONSULT SDN.BHD. MC/MHI/TTSB CONSORTIUM
IEI WATER-TECH (M) SDN. BHD.
TITLE DATASHEET FOR VALVE SEQUENCE CHART FOR OPERATION AND CONTROL PHILOSOPHY
APPROVED
RSA
IEIL DOCUMENT NO. A4-EE220487-08-20
Total Pgs 3
APRV
GAR BAY POWER RPOARTION
NSULT SDN.BHD.
C/MHI/TTSB ONSORTIUM
-TECH (M) SDN. BHD.
SEQUENCE CHART FOR OL PHILOSOPHY
REV
Total Pgs 3
MULTI GRADE FILTER MGF
DGTV01 A/B DG INLET CONTROL VALVE
FILTER BACKWASH PUMPS
DEGASSED WATER PUMPS
LEVEL SWITCH (AMT-1) ( HIGH - LOW)
LIT 01/LT 02
MGFV01 A/B
MGFV02 A/B
MGFV04 A/B
MGFV05 A/B
MGFV06 A/B
SACV01 A/B
SACV02 A/B
SACV03 A/B
SACV04 A/B
SACV06 A/B
SACV08 A/B
SACV09 A/B
SACV07 A/B
SACV05 A/B
SACV10 A/B
ACFV01 A/B
ACFV02 A/B
ACFV03 A/B
ACFV04 A/B
ACFV05 A/B
ACFV06 A/B
AMT1V06
AMT1V02
AMT1V01
TAG NO.
MGFV03 A/B
P3- A/B
P2- A/B M
I 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 II 2.0 2.1 II 2.2 2.3 III 3.0 3.1 3.2 3.3 3.4 3.4 IV V
I
SERVICE MGF FILLING MGF PRE-SERVICE RINSE MGF SER. / ACF FILL MGF SER. / ACF PRE-SER. RINSE MGF SER. / ACF SER. SAC FILL SAC PRE-SER. RINSE SAC SER. REGENERATION (MGF) BACK WASH RINSE (see note 1)
TIME 1MIN 3MIN 1MIN 3MIN 20 HRS 1MIN 3MIN 20 HRS
V X X X X X
V X
CV
LS - 01
I A
X X X X X X X X X X X X X X < 90 % X X X X X X X
B1-A/B
P1-A/B
LS-02
10 MIN 5 MIN X
X X X
REGENERATION (ACF) BACK WASH RINSE (see note 1) 10 MIN 5 MIN X X X X X X X X X
REGENERATION (SAC ) BACKWASH (see note 3) MIDDLE COL . FLUSH ACID PRE-INJECTION INJECTION FAST RINSE FINAL RINSE (see note 1) 5 MIN 5 MIN 5 MIN 30 MIN 97 MIN 10 MIN X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X CV = CONTROL VALVE M = MOTOR S = SOLENOID VALVE H = HIGH L = LOW < H X X X X >L =H =H X X X >L >L >L >L >L >L X X X X X X
AMT -1 FILLING ON/OFF VALVE = INTERLOCK = ALARAM
X: Valve open or pump in function
NOTE : 1. DURING FINAL RINSE STEP THE AIR RELEASE VALVE ALONG WITH THE SERVICE INLET VALVE SHALL REMAIN OPEN FOR FIRST 30 SEC. AND THEN RINSE OUTLETVALVE SHALL OPEN AND AIR RELEASE SHALL GET CLOSED. 2.IF LEVEL IN FILTER WATER STORAGE TANK IS HIGH STOP THE MGF,ACF. 3.BACKWASH AFTER EVERY 7 REGENERATIONS OF SAC, AT THE SAME TIME DOUBLE SEQUENCE OF ACID REGENERATION. 3. ADDITIONAL FACILITIES LIKE HOLD , RESET , & ADVANCE ARE PROVIDED FOR OPERATORS INTERVENTION. ION EXCHANGE ( I) LIMITED
DOCUMENT NO : A4-EE220487-08-20 CLIENT DOC NO : SHEET : 1 OF1
LEVEL SWITCH (FWSTA/B) ( HIGH - LOW) < H < H >L >L >L >L
MIDDLE COL. OUTLET
LEVEL TRANSMITTER
AIR RELEASE VALVE
DEGASSER BLOWER
BACKWASH OUTLET
BACKWASH OUTLET
BACKWASH OUTLET
MIDDLE COL. INLET
No. OF STREAMS IN OPERATION - 2. 1 WORKING AND 1 STANDBY, IF REQUIRED DOUBLE PRODUCTION FACILITY IS GIVEN IN OPERATION
ACTIVATED CARBON FILTER ACF
STRONG ACID CATION
DEGASSER
ACID MEASURING TANK AMT-1
DRIVES
EJECTOR SUCTION
DOWNFLOW INLET
BACKWASH INLET
BACKWASH INLET
BACKWASH INLET
SAC FEED PUMPS
SERVICE OUTLET
SERVICE OUTLET
SERVICE OUTLET
DESCRIPTION
SERVICE INLET
SERVICE INLET
SERVICE INLET
POWER WATER
RINSE OUTLET
RINSE OUTLET
RINSE OUTLET
AIR RELEASE
AIR RELEASE
ACID INLET
ACID INLET
LEVEL SWITCH
UNIT
Sequence Diagram for control of Valves & Pumps
UNIT
Sequence Diagram for control of Valves & Pumps
No. OF STREAMS IN OPERATION - 2. 1 WORKING AND 1 STANDBY, IF REQUIRED DOUBLE PRODUCTION FACILITY IS GIVEN IN OPERATION LOGIC.
STRONG BASE ANION SBAV58 A/B CONDUCTIVITY ISOLATION CONDUCTIVITY TRANSMITTER
LEVEL TRANSMITTER LEVEL TRANSMITTER DEGASSER WATER TANKS LEVEL TRANSMITTER DM WATER STORAGE TANK
CAUSTIC MEASURING TANK CDT-1
DRIVES
DEGASSED WATER PUMPS P3- A/B M X X X
LEVEL SWITCH (CDT-1) ( HIGH - MEDIUM-LOW)
SBAV01 A/B
SBAV02 A/B
SBAV03 A/B
SBAV04 A/B
SBAV06 A/B
SBAV08 A/B
SBAV09 A/B
SBAV07 A/B
SBAV05 A/B
SBAV10 A/B
LIT 01/02
CDT1V05
CDT1V02
CDT1V01
CDT1V04
TAG NO.
I 1.0 1.1 1.2 1.3 1.4 II 2.0 2.1 2.2 2.3 2.4 2.5 III 3.0 V
I
SERVICE SBA FILL SBA PRE-SER. RINSE SBA SER.
TIME 1MIN 3MIN 20 HRS
V X X X
V X
A A
A M
M X X
> 10% X X < 1.2 < 1.2 > 10% > 10% < 90%
X X
REGENERATION (SBA) SBA BACKWASH (SEE NOTE 3) MIDDLE COL . FLUSH CAUSTIC PRE-INJECTION CAUSTIC - INJECTION CAUSTIC FAST RINSE SBA FINAL RINSE (see note 1) 5 MIN 5 MIN 5 MIN 30 MIN 60 MIN 10 MIN X X X X X X X X X X X X X X X X > 10% > 10% > 10% > 10% > 10% > 10% X X M = MOTOR S = SOLENOID VALVE H = HIGH L = LOW MID - MEDIUM > MID =H X X > 10% > 10% > 10% X X X X =H >L X X X X X X X X X X X X X X X X X X X
CDT -1 ( CAUSTIC FILLING ) CDT -1 ( WATER FILLING ) ON/OFF VALVE = INTERLOCK = ALARAM CV = CONTROL VALVE
X: Valve open or pump in function
NOTE :
1. DURING SBA FINAL RINSE STEP THE AIR RELEASE VALVE ALONG WITH THE SERVICE INLET VALVE SHALL REMAIN OPEN FOR FIRST 30 SEC. AND THEN RINSE OUTLETVALVE SHALL OPEN AND AIR RELEASE SHALL GET CLOSED.
2. ADDITIONAL FACILITIES LIKE
HOLD , RESET , & ADVANCE ARE PROVIDED FOR OPERATORS INTERVENTION.
3. BACKWASH AFTER EVERY 7 REGENERATIONS OF SAC, AT THE SAME TIME DOUBLE SEQUENCE OF CAUSTIC REGENERATION. 4. THE LEVEL INSTRUMENT IN DM WATER TANK IS IN CLIENT SCOPE, CLIENT WILL GIVE THE HIGH AND LOW LEVEL SIGNAL FOR OPERATION OF DM PLANT. ION EXCHANGE ( I) LIMITED DOCUMENT NO : A4-EE220487-08-20 CLIENT DOC NO :
P7- A/B M
B1-A/B
CIT-01
LIT 00
LS-04
AG-1
REGENERATION PUMPS
MIDDLE COL. OUTLET
DEGASSER BLOWER
BACKWASH OUTLET
MIDDLE COL. INLET
DOWNFLOW INLET
BACKWASH INLET
CDT-1 AGITATOR
CAUSTIC OUTLET
SERVICE OUTLET
DESCRIPTION
CAUSTIC INLET
CAUSTIC INLET
SERVICE INLET
POWER WATER
RINSE OUTLET
WATER INLET
AIR RELEASE
SHEET
: 2 OF 3
UNIT
SBA
Sequence Diagram for control of Valves & Pumps
No. OF STREAMS IN OPERATION - 2. 1 WORKING AND 1 STANDBY, IF REQUIRED DOUBLE PRODUCTION FACILITY IS GIVEN IN OPERATION LOGIC.
MIXED BED CONDUCTIVITY ISOLATION CONDUCTIVITY TRANSMITTER
ACID MEASURING TANK AMT-2 LEVEL TRANSMITTER DEGASSER WATER TANK LEVEL TRANSMITTER DM WATER STORAGE TANK
CAUSTIC MEASURING TANK CDT-2 DEGASSED WATER PUMPS LEVEL SWITCH ( HIGH - MEDIUM -LOW)
DRIVES
SBA SERVICE STARTED
REGENERATION WATER PUMP
MIDDLE COL. OUTLET
AIR RELEASE VALVE
AIR BLOWER DRAIN
BACKWASH OUTLET
MIDDLE COL. INLET
EJECTOR SUCTION
EJECTOR SUCTION
pH TRANSMITTER
BACKWASH INLET
TOTALISED FLOW
MBV010 A/B
MBV01 A/B
MBV02 A/B
MBV03 A/B
MBV04 A/B
MBV05 A/B
MBV06 A/B
MBV07 A/B
MBV09 A/B
MBV08 A/B
MBV12 A/B
MBV11 A/B
TAG NO.
AMT2V07
AMT2V02
AMT2V01
CDT2V08
CDT2V03
CDT2V01
CDT2V02
B2- A/B M
P3- A/B
P6- A/B
AIT-01
AIT-01
CIT 02
FIT-01
LIT 01
LIT 02
V 106
LS-02
LS-04
I 1.0 1.1 1.2 II 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 III 3.0 3.1 MB FILLING
SERVICE
TIME 1MIN 3MIN 140 HR X X X
V X X X
V X
IA
M X X X
> 10% < 90% X < 0.2 < 0.2 > 10% < 90% > 10% < 90%
MB PRE-SERVICE RINSE MB SERVICE REGENERATION (LBA) MIDDLE COL . FLUSH MB BACK WASH ACID - CAUSTIC PRE-INJECTION ACID - CAUSTIC - INJECTION SLOW RINSE DRAIN DOWN AIR - MIX FORCE SETTLE MB FINAL RINSE ( see note - 1 ) AMT -2 ( ACID FILLING ) CDT -2 ( CAUSTIC FILLING ) CDT -2 ( WATER FILLING )
X X X
5 MIN 5 MIN 5 MIN 15 MIN 50 MIN 5 MIN 10 MIN 2 MIN 10 MIN
X X X
X X
X X X X X X X X X X X X X X X X X X X X < 0.2 X < H X X < ME <H X X X X =H >L X X X X =H >L
X X X X X
X X X X X X X X
X X X
V
I
= ON/OFF VALVE = INTERLOCK = ALARAM
CV = CONTROL VALVE
M = MOTOR
S = SOLENOID VALVE
H = HIGH
L = LOW
ME = MEDIUM
X: Valve open or pump in function
NOTE :
1. DURING MB FINAL RINSE STEP THE AIR RELEASE VALVE ALONG WITH THE SERVICE INLET VALVE SHALL REMAIN OPEN FOR FIRST 30 SEC. AND THEN RINSE OUTLETVALVE SHALL OPEN AND AIR RELEASE SHALL GET CLOSED.
2. ADDITIONAL FACILITIES LIKE
HOLD , RESET , & ADVANCE ARE PROVIDED FOR OPERATORS INTERVENTION.
3. THE LEVEL INSTRUMENT IN DM WATER TANK IS IN CLIENT SCOPE, CLIENT WILL GIVE THE HIGH AND LOW LEVEL SIGNAL FOR OPERATION OF DM PLANT ION EXCHANGE ( I) LIMITED DOCUMENT NO : A4-EE220487-08-20 CLIENT DOC NO : SHEET : 3 OF 3
212552444.xls.ms_office
AG-2 M X X X
SBA
CDT-2 AGITATOR
SERVICE OUTLET
DESCRIPTION
CAUSTIC INLET
CAUSTIC INLET
SERVICE INLET
pH ISOLATION
POWER WATER
POWER WATER
LEVEL SWITCH ( HIGH -LOW)
RINSE OUTLET
WATER INLET
MB BLOWER
ACID INLET
ACID INLET
AIR INLET
