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Chemcad Tutorial

This document summarizes a CHEMCAD simulation of a distillation column. It includes: 1) An equipment list and stream connections for a heat exchanger, flash drum, valve, and distillation tower. 2) Component listings and thermodynamic models used. 3) Overall mass balances showing no changes. 4) Equipment summaries including stream properties and calculated values. 5) Stream tables listing properties and component flows.

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Evens Cruz
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0% found this document useful (0 votes)
215 views13 pages

Chemcad Tutorial

This document summarizes a CHEMCAD simulation of a distillation column. It includes: 1) An equipment list and stream connections for a heat exchanger, flash drum, valve, and distillation tower. 2) Component listings and thermodynamic models used. 3) Overall mass balances showing no changes. 4) Equipment summaries including stream properties and calculated values. 5) Stream tables listing properties and component flows.

Uploaded by

Evens Cruz
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as RTF, PDF, TXT or read online on Scribd
You are on page 1/ 13

ChemCAD 5.

00

Page 1

Job Name: CHEMCAD TUTORIAL

Date: 10/31/1999

Time: 06:53:07

FLOWSHEET SUMMARY
Equipment
1
2
3
4
5

Label

Stream Numbers

HTXR
HTXR
FLAS
VALV
TOWR

1
2
3
6
7

4
-3
-4
-7
-8

-2

-5

-6
-9

Stream Connections
Stream
1
2
3

Equipment
From
To
1
1
2
2
3

Stream
4
5
6

Equipment
From
To
3
1
1
3
4

Calculation mode : Sequential


Flash algorithm : Normal
Equipment Calculation Sequence
1
2
3
4
5
Equipment Recycle Sequence
1
2
3
Recycle Cut Streams
4
Recycle Convergence Method:
Max. loop iterations

Direct Substitution
40

Recycle Convergence Tolerance


Flow rate
Temperature
Pressure
Enthalpy
Vapor frac.

1.000E-003
1.000E-003
1.000E-003
1.000E-003
1.000E-003

Recycle calculation has converged.


COMPONENTS
ID #
1
2

46
2

Name
Nitrogen
Methane

Stream
7
8
9

Equipment
From
To
4
5
5
5

ChemCAD 5.00

Page 2

Job Name: CHEMCAD TUTORIAL


3
4
5
6
7
8
9

3
4
5
6
7
8
10

Date: 10/31/1999

Ethane
Propane
I-Butane
N-Butane
I-Pentane
N-Pentane
N-Hexane

THERMODYNAMICS
K-value model
Enthalpy model
Liquid density

:
:
:

Peng-Robinson
Peng-Robinson
Library

Time: 06:53:07

ChemCAD 5.00

Page 3

Job Name: CHEMCAD TUTORIAL


Overall Mass Balance

Date: 10/31/1999

Nitrogen
Methane
Ethane
Propane
I-Butane
N-Butane
I-Pentane
N-Pentane
N-Hexane

lbmol/hr
Input
Output
100.190
100.190
4505.480
4505.480
514.000
514.000
214.000
214.000
19.200
19.200
18.180
18.180
26.400
26.400
14.000
14.000
14.000
14.000

Total

5425.450

5425.451

Time: 06:53:07
Input
2806.723
72281.412
15455.980
9436.544
1115.962
1056.676
1904.760
1010.100
1206.478
106274.633

lb/hr

Output
2806.723
72281.420
15455.980
9436.543
1115.961
1056.676
1904.759
1010.099
1206.476

106274.641

ChemCAD 5.00

Page 4

Job Name: CHEMCAD TUTORIAL


EQUIPMENT SUMMARIES

Date: 10/31/1999

Time: 06:53:07

Heat Exchanger Summary


Equip. No.
Name
Pressure drop 1 psi
Pressure drop 2 psi
T Out Str 1 F
VF Out Str 1
Calc Ht Duty MMBtu/hr
LMTD (End points) F
LMTD Corr Factor
Str1 Pout psia
Str2 Pout psia

5.0000
5.0000

5.0000

1.0000
2.7913
27.5746
1.0000
195.0000
185.0000

-5.0000
-1.8676
190.0000

Flash Summary
Equip. No.
Name

K values:
Nitrogen
Methane
Ethane
Propane
I-Butane
N-Butane
I-Pentane
N-Pentane
N-Hexane

41.802
9.631
1.028
0.235
0.073
0.048
0.018
0.014
2.533E-003

Valve Summary
Equip. No.
Name
Pressure out

4
psia

125.0000

Towr Rigorous Distillation Summary


Equip. No.
Name
TOP pressure psia
Colm pressure drop
(psi)
No. of stages
1st feed stage
Select reboiler mode:
Reboiler spec.
Est. stage 1 T F

5
125.0000
5.0000
12
1
4
30.0000
50.0000

ChemCAD 5.00
Job Name: CHEMCAD TUTORIAL
EQUIPMENT SUMMARIES
Est. bottom T F
Calc rebr duty
(MMBtu/hr)

Page 5
Date: 10/31/1999
150.0000
0.3584

Time: 06:53:07

ChemCAD 5.00
Job Name: CHEMCAD TUTORIAL
STREAM PROPERTIES

Page 6
Date: 10/31/1999

Stream No.
1
Name
- - Overall - Molar flow lbmol/hr
5425.4502
Mass flow lb/hr
106274.6328
Temp F
75.0000
Pres psia
200.0000
Vapor mole fraction
1.000
Enth MMBtu/hr
-179.78
Tc F
-47.8002
Pc psia
980.1077
Std. sp gr. wtr = 1
0.336
Std. sp gr. air = 1
0.676
Degree API
289.7714
Average mol wt
19.5882
Actual dens lb/ft3
0.7145
Actual vol ft3/hr
148732.6563
Std liq ft3/hr
5072.8120
Std vap 60F scfh
2058842.3750
- - Vapor only - Molar flow lbmol/hr
5425.4502
Mass flow lb/hr
106274.6328
Average mol wt
19.5882
Actual dens lb/ft3
0.7145
Actual vol ft3/hr
148732.6563
Std liq ft3/hr
5072.8120
Std vap 60F scfh
2058842.3750
Cp Btu/lbmol-F
10.1160
Z factor
0.9557
Visc cP
0.01097
Th cond Btu/hr-ft-F
0.0182
- - Liquid only - Molar flow lbmol/hr
Mass flow lb/hr
Average mol wt
Actual dens lb/ft3
Actual vol ft3/hr
Std liq ft3/hr
Std vap 60F scfh
Cp Btu/lbmol-F
Z factor
Visc cP
Th cond Btu/hr-ft-F
Surf tens dyne/cm

Time: 06:53:07
2

5425.4502
106274.6328
23.0632
195.0000
1.000
-182.57
-47.8002
980.1077
0.336
0.676
289.7714
19.5882
0.7843
135494.7969
5072.8120
2058842.3750

5425.4502
106274.6328
-5.0000
190.0000
0.9920
-184.44
-47.8002
980.1077
0.336
0.676
289.7714
19.5882
0.8246
128882.8606
5072.8120
2058842.3750

5381.9717
103633.0000
-5.0000
190.0000
1.000
-181.45
-55.4838
934.5461
0.332
0.665
294.3120
19.2556
0.8045
128811.9219
5000.0332
2042343.2500

5425.4502
106274.6328
19.5882
0.7843
135494.7969
5072.8120
2058842.3750
9.8716
0.9402
0.01008
0.0160

5381.9721
103633.0000
19.2556
0.8045
128811.9375
5000.0342
2042343.6250
9.6456
0.9321
0.009623
0.0149

5381.9717
103633.0000
19.2556
0.8045
128811.9219
5000.0332
2042343.2500
9.6455
0.9321
0.009623
0.0149

43.4781
2641.6352
60.7584
37.2465
70.9231
72.7777
16498.8672
30.5388
0.0588
0.2222
0.0703
12.5378

ChemCAD 5.00
Job Name: CHEMCAD TUTORIAL
STREAM PROPERTIES

Page 7
Date: 10/31/1999

Stream No.
5
Name
- - Overall - Molar flow lbmol/hr
5381.9717
Mass flow lb/hr
103633.0000
Temp F
47.9084
Pres psia
185.0000
Vapor mole fraction
1.000
Enth MMBtu/hr
-178.66
Tc F
-55.4838
Pc psia
934.5461
Std. sp gr. wtr = 1
0.332
Std. sp gr. air = 1
0.665
Degree API
294.3120
Average mol wt
19.2556
Actual dens lb/ft3
0.6862
Actual vol ft3/hr
151015.5625
Std liq ft3/hr
5000.0332
Std vap 60F scfh
2042343.2500
- - Vapor only - Molar flow lbmol/hr
5381.9717
Mass flow lb/hr
103633.0000
Average mol wt
19.2556
Actual dens lb/ft3
0.6862
Actual vol ft3/hr
151015.5625
Std liq ft3/hr
5000.0332
Std vap 60F scfh
2042343.2500
Cp Btu/lbmol-F
9.8117
Z factor
0.9531
Visc cP
0.01053
Th cond Btu/hr-ft-F
0.0171
- - Liquid only - Molar flow lbmol/hr
Mass flow lb/hr
Average mol wt
Actual dens lb/ft3
Actual vol ft3/hr
Std liq ft3/hr
Std vap 60F scfh
Cp Btu/lbmol-F
Z factor
Visc cP
Th cond Btu/hr-ft-F
Surf tens dyne/cm

Time: 06:53:07
6

43.4783
2641.6797
-5.0000
190.0000
0.0000
-2.9881
342.4270
797.9963
0.582
2.098
111.6462
60.7586
37.2467
70.9239
72.7788
16499.0781

43.4783
2641.6797
-8.5381
125.0000
0.04121
-2.9881
342.4270
797.9963
0.582
2.098
111.6462
60.7586
19.7362
133.8498
72.7788
16499.0781

13.4782
454.6212
71.5101
125.0000
1.000
-0.54242
138.2052
1003.9244
0.430
1.165
197.2096
33.7302
0.8135
558.8704
16.9324
5114.6709

1.7918
36.0276
20.1064
0.5470
65.8669
1.7170
679.9659
9.6838
0.9492
0.009265
0.0141

13.4782
454.6212
33.7302
0.8135
558.8704
16.9324
5114.6709
15.0700
0.9094
0.009268
0.0128

43.4783
2641.6797
60.7586
37.2467
70.9239
72.7788
16499.0781
30.5382
0.0588
0.2222
0.0703
12.5382

41.6865
2605.6521
62.5060
38.3281
67.9828
71.0618
15819.1123
31.0074
0.0396
0.2472
0.0718
14.5616

ChemCAD 5.00

Page 8

Job Name: CHEMCAD TUTORIAL


STREAM PROPERTIES
Stream No.
Name
- - Overall - Molar flow lbmol/hr
Mass flow lb/hr
Temp F
Pres psia
Vapor mole fraction
Enth MMBtu/hr
Tc F
Pc psia
Std. sp gr. wtr = 1
Std. sp gr. air = 1
Degree API
Average mol wt
Actual dens lb/ft3
Actual vol ft3/hr
Std liq ft3/hr
Std vap 60F scfh
- - Liquid only - Molar flow lbmol/hr
Mass flow lb/hr
Average mol wt
Actual dens lb/ft3
Actual vol ft3/hr
Std liq ft3/hr
Std vap 60F scfh
Cp Btu/lbmol-F
Z factor
Visc cP
Th cond Btu/hr-ft-F
Surf tens dyne/cm

Date: 10/31/1999
9

30.0001
2187.0586
214.2775
130.0000
0.0000
-2.0871
389.8990
535.0738
0.628
2.517
93.8603
72.9016
31.3714
69.7151
55.8464
11384.4082
30.0001
2187.0586
72.9016
31.3714
69.7151
55.8464
11384.4082
48.7749
0.0393
0.1220
0.0480
4.5872

Time: 06:53:07

ChemCAD 5.00

Page 9

Job Name: CHEMCAD TUTORIAL


FLOW SUMMARIES
Stream No.
Stream Name
Temp F
Pres psia
Enth MMBtu/hr
Vapor mole fraction
Total lbmol/hr
Flowrates in lbmol/hr
Nitrogen
Methane
Ethane
Propane
I-Butane
N-Butane
I-Pentane
N-Pentane
N-Hexane
Stream No.
Stream Name
Temp F
Pres psia
Enth MMBtu/hr
Vapor mole fraction
Total lbmol/hr
Flowrates in lbmol/hr
Nitrogen
Methane
Ethane
Propane
I-Butane
N-Butane
I-Pentane
N-Pentane
N-Hexane
Stream No.
Stream Name
Temp F
Pres psia
Enth MMBtu/hr
Vapor mole fraction
Total lbmol/hr
Flowrates in lbmol/hr
Nitrogen
Methane
Ethane
Propane
I-Butane
N-Butane
I-Pentane
N-Pentane
N-Hexane

Date: 10/31/1999

Time: 06:53:07

75.0000
200.0000
-179.78
1.0000
5425.4502

23.0632
195.0000
-182.57
1.0000
5425.4502

-5.0000
190.0000
-184.44
0.99199
5425.4502

-5.0000
190.0000
-181.45
1.0000
5381.9717

100.1900
4505.4800
514.0000
214.0000
19.2000
18.1800
26.4000
14.0000
14.0000

100.1900
4505.4800
514.0000
214.0000
19.2000
18.1800
26.4000
14.0000
14.0000

100.1900
4505.4800
514.0000
214.0000
19.2000
18.1800
26.4000
14.0000
14.0000

100.1706
4501.7041
509.9931
206.8811
17.2963
15.5400
18.1204
8.9250
3.3414

47.9084
185.0000
-178.66
1.0000
5381.9717

-5.0000
190.0000
-2.9881
0.00000
43.4783

-8.5381
125.0000
-2.9881
0.041212
43.4783

71.5101
125.0000
-0.54242
1.0000
13.4782

100.1706
4501.7041
509.9931
206.8811
17.2963
15.5400
18.1204
8.9250
3.3414

0.0194
3.7762
4.0070
7.1189
1.9037
2.6400
8.2796
5.0750
10.6585

0.0194
3.7762
4.0070
7.1189
1.9037
2.6400
8.2796
5.0750
10.6585

0.0194
3.7762
4.0069
4.6717
0.2383
0.2293
0.2989
0.1569
0.0805

9
214.2775
130.0000
-2.0871
0.00000
30.0001
0.0000
0.0000
0.0001
2.4471
1.6654
2.4107
7.9807
4.9181
10.5781

ChemCAD 5.00

Page 10

Job Name: CHEMCAD TUTORIAL


DISTILLATION PROFILE
Unit type : TOWR

Stg
1
2
3
4
5
6
7
8
9
10
11
12

Temp
F
71.5
104.9
114.5
118.2
120.2
121.7
123.7
127.5
135.3
150.3
176.1
214.3

Pres
psia
125.00
125.45
125.91
126.36
126.82
127.27
127.73
128.18
128.64
129.09
129.55
130.00

Date: 10/31/1999

Unit name:

Eqp #

Time: 06:53:07

*
Net Flows
*
Liquid
Vapor
lbmol/hr
lbmol/hr
54.50
61.70
24.50
63.92
31.70
64.74
33.92
65.10
34.74
65.22
35.10
65.19
35.22
65.00
35.19
64.58
35.00
64.03
34.58
63.67
34.03
33.67

5
Feeds
lbmol/hr
43.48

Product
lbmol/hr
13.48

Duties
MMBtu/hr

30.00

0.3584

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