Pages 1 of 16 Procedure - fan a ‘ ea No. Tank Erection Execution Plan Date: 1,6 Hexanediol Plant Project Doe, No: 5205-87-001-00 9-Nov-2009 Owner: Location: Project: UBE 1,6 Hexanediol Plant Project UBE Fine Chemical (Asia) Co., Ltd. Tapong, Muang, Rayong , Thailand 1,6 Hexanediol Plant Project 0 | 9/11/2009 Issued For Review Rev, bare PREPARED escreTiON ‘CHECKED. SY PEERS APPROVED | ree Dorscse UBE 7 ~ - =. UBE Fine Chemical (Asia).Co,, Ltd, DOCTENT NO: 5205-87-001-00 DUCUMERT NAME: A “WORTPADIECT WO. 5205 ‘CONTRATORI WENDOR DOCUMENT Woz 5205-87-001-00 Procedure -Tank Erection Execution Plan DERN ‘Project No: 5205 Date: 8.NOv-2008 By: Thawitznal K. File Name: Procedure Plant Sito 7.8 Hexanedio! Plant Project. Procedura -Tank Erection Execution Plan sonar 001-00 Revision: 0 Page: 1 of 5Procedure - Tank Erection Execution Plan Date: Pages 2 of 16 4,8 Hexanediot Plant Project Doc. No.: §205-87-001-00 ‘9-Nov-2009 TABLE OF CONTENTS 1. General 2. Related Document ... 2.1 Applicable code and Standards 3. Welding Procedure Qualification .. 3.1 Welding Procedure Qualification 3.2 Welder Performance Qualification 4, Foundation Inspection 4.1 Cleanliness of foundation surface. 42 Levelness of foundation 43. Orientation and Center Marks on the foundation surface 44 Location of anchor bolts on the foundation (concrete ring wall) 4.5 Drain sump 8. Material Identification .. 6. Dimension Inspection .. 6.1. Radius of bottom annular 6.2 Dimensional inspection of 1* course (before welding) 6.3 Levelness 64 Plumpness 6.5 Roundness 6.6 Local deviations after completion of vertical & horizontal welding. 6.7 Nozzle, manhole, draw off sump and other attachments 6.8. Verticality of gauge well (gauge pole) 7. Fit-up Inspection ... 8. -Welainig Contror-.. 9. Visual Inspection 10. Nondestructive Examination (NDE) . Project No- 6208 Data: 9-NOv-2009, By: Thawitehai K. File Name: Procedure Plant Site 116 Hexanediol Plant Project Procedure Tank Erection Execution Plan. '5205.87-001-00 Revision: 0 Page: 2 of 16Pages 3 of 16 Gp severe ences moet Procedure - twee No I Tank Erection Execution Plan |““*"° Date 4,6 Hexanodiol Plant Project Doc. No.: §206-87-001.00 9-Nov-2008 TABLE OF CONTENTS 11. Repairs of weld .. 12, Hydrostatic Testing and Settlement check 13. Painting inspection ...........s0e0000 14. Submittal of Inspection and Test Records . Projecto: S206 7,6 Hexanediol Plant Preject 205.87 091-00 Date: 9.Nov.2008 Procedure -Tank Erection Exceullon Plan Revision: 0 By: Thawitchal K. Page: Jf 16 File Name: Procedure Plant SiteProcedure - Tank Erection Execution Plan Pages 4 of 16 ‘Area No. [+ Monae! Pt ret 4. GENERAL, Doc. No.: §205-87-001-00 Dale ‘9-Nov-2009 J 1.1 This method a be applied for Erection of storage Tank and Utilities tank a be supplied to 1,6 Hexanediol Piant Project under the UBE Fine Chemical (Asia) Co., Lid , Rayong province, Thailand, 1.2 Item to be provided; Tank No. Description Quantity | 1580~V1 EXTRACT TANK 1 1560 ~ V2 EXTRACTION RECOVERY TANK 1 1560 -V3 ‘COA TANK 1 1560 — V6 RAW HDL TANK 1 1860 -V10A PURE HOL TANK 1 1560 - V108 PURE HDL TANK 1 Total 6 2. RELATED DOCUMENTS 2.1. Applicable code and Standards 41) API 650 11" Edition Addendum 4 2) API620 11" Edition Addendum 4 3) ASME Section IX 4) ASME Section V Welder Stee! Tanks for O¥ Storage Design and Construction of Large, Welded Low Pressure Storage Tanks Qualification standard for welding and brazing procedure, welders, brazers, and welding ‘And brazing operators, Nondestructive Examination 3. WELDING PROCEDURE QUALIFICATION 3.1 Welding Procedure Qualification 1). This welding procedure specification shall be supported by the records of procedure qualification test. (POR), that have been performed in accordance with ASME Section IX. It shall be approved customer prior to commencement of production welding. Broject No: 5205 Date: 8.Nov-2009 By: Thawitehal K. Filo Name: Procedure Plant Sita 7.6 Hexanedial Plant Project Proceduro -Tank Eroction Execution Plan '5205-67-001-00 Revision: 0 Page: 401 18.Pages 5 of 16 B sscee eet seat Procedure - eee Tank Erection Execution Plan | °° Date: 1,6 Hexanodial Plant Project Doc. No.: 5208-87-001-00 8-Nov-2008 3.2 Welder Performance Qualification 1) The welders who weld pressure parts and join non pressure parts, such as all Permanent and temporary dlips and lugs, to pressure parts shall be qualified in accordance with ASME Section IX 2) The qualified welder list and welders previous qualified records shall be submitted to the purchaser's inspector for review prior to commencement of ‘any production welding work 3) Ha qualification new test for welders are to be taken, the welder performance ualiication test shall be performed in accordance withthe test procedure. 4) Welders shall be intialy qualified by bend tests in addition to RT 4. FOUNDATION INSPECTION Prior to commencement of erection work, tank foundation shall be checked as follows: 41 Cleanliness of foundation surface. There shall be no steel scrap, concrete block or any other rubbish left on the surface of the foundation. 4.2 Levelness of foundation Measurements shall be taken at every 3.0 m of total circumference, 1) Where a sioping foundation is specified, the elevation differences about the circumference shall be calculated from the specified high Point Actual elevation differences about the circumference shall bs determined irom the actual elevation difference by more than the folowing tolerances. (1) Where a conerete ring wall is provided, + 3.0 mm in any 9 meter of circumference and 6.0 mm in the total circumference, (2) ____ Where a concrete ring wall is not provided + 9.0 mm in any 3 ‘meter of citcumference and 13mm in the total-circumference:-— ‘Measurements shall be taken at every 3 meter, minimum 8 points on the circumferential length and at every 5 meter or minimum 2 points on the radius axes of the tank as shown below. Project Nor 6208 1.6 Hexanediol Plant Project '206.87-001-00 ate: 9-NOv-2008 Procedure Tank Erection Execution Plan Revision: 0 By: Thawitchal K. Page: 5 0f 6 File Namo: Procedure Plant Sitei) Pages 6 of 18 Procedure - Tank Erection Execution Plan ‘Area No. 180 43 44 1,8 Hexanediol Plant Project Lo 1 a Doe. No. §206-87-001-00 | "S-Nov-2000 | Seale pole ma Orientation and Center Marks on the foundation surface The datum points of 0°, 90°, 180°, 270° which are divided equally into four parts shail be marked on the periphery of concrete ring wall as shown below. and shall be confirmed against the reference bench mark established for civil work. 14, 12, 13, 14, 11, 12, 13 and 14 to be measured Location of anchor bolts on the foundation (concrete ring wall) Where anchor bolts shall be checked, The radius m tank towards anchor bolt shall be within + 5 mm and also the of anchor bolt and the top of anchor halt shall be with + 5 mm anchor bolts for tank are installed in foundation, the location of \easured horizontally from the center of spacing between the top The elevation of anchor bolt shall be with -0, + 10 mm and the vorticalty of anchor bolt shall be within + 3. Project Nor 6206 1,8 Hexanodiol Plant Project ‘520587-001-00 Date: §.Nov.2008 Procedure -Tank Erection Execttion Plan ovision: 0 By: Thawitehal K, Page: 6 of 15. Filo Namo: Procedure Plant Site— | Pages 7 of 16 G srsemcarat amon | Procedure - 7 : ‘Area No. Tank Erection Execution Plan - | Date: 1,8 Hoxanodiol Plant Project Doc. No.: 5205-87-001.00 8-Nov-2009 ° 20 45 Drain sump The inside diameter and depth of drain sump shail be within -0, + 10. mm, 5. MATERIAL IDENTIFICATION ‘The mi-marking or coded numberof the plates stamped on the pressure retaining parts such as shell plates, bottom piates and compression ring plate shall be checked before erection and recorded on as-built sketch just after erection 6. DIMENSION INSPECTION 64 Radius of bottom annular The radius of the bottom annular stall be measured at the middle of each annular plate before welding, and it shall be with +20 mm, -O mm than the spectied radius. 6.2 Dimensional inspection of 1* course (before welding) Before commencement of welding for vertical joints of 1" course, the following dimensional inspection shall be carried out and the tolerances for 1" course shell plate are as follows Project Nor S208 1,8 Hexanediol Plant Project 5208-87-001-00 Date: s.Nov-2008 Procedurs -Tank Erection Execution Plant Rovision: By: Thawitehai K. Page: 7 of 16 File Name: Procedure Plant Site| Pages 8 of 16 Procedure - eee Brea Ne Tank Erection Execution Plan FEE [ Date: 41.6 Hexanediol Plant Project Doc. No. §208-87.001-00 8-Nov-2009 2) Level (mam Tank Diameter | (1) Plumbness 1 Eare! (et @) (m) (mm) At feeeryct Roundness*** 515 H/200 +3 | xevats 2B 15t0<45 7200 ao | ss #19 Note * Ditferences in any 9 m for concrete ring wall and in any 3 m i concrete ringwalls not provided. ** Max. difference in total cicumference. (6 mm for concrete ringwall ‘And 13 mm if concrete ringwall is not provided *** Difference from the reference marking in radius 6.3 Levelness After erection of the lowest shell course, the leveliness of the shell shall be measured at the center of each shell piate, the top of the lowest shell course shall be within tolerance in paragraph 5.5.5 6.4 Plumbness After welding of the lowest and the last number shell courses, the plumbness of the tank shell shall be measured at eight points which are. equally Givided at 0°, 45°, 90" to 315°in the circumference of tank, and the maximum out- Gfplumb of the top of the shell relative to the bottom of the shell shall not exceed 11200 of the total height before commencement of welding and afier completion of welding, Project No: 6206 1.8 Hexanediol Plant Project ‘5205-87-001-00 Date: 9-Nov-2008 Procedure -Tank Erection Execution Plan Revision: 0 By: Thawitehai K. Page: 8 of 16 File Namo: Procedure Plant SiteTank Erection E: Method Statement — Pages 9 of 16 | Area No. xecution Plan | 2100,2200,2400 4,8 Hexanediol Plant Project Doe, No.: 6208-87-001-00 Date: 24-Aug-2009 {ee uf tea Pane |) i 8 Bevo) +t Por ok 0mm | 7 A tor Plate 6.5 Roundness Alter welding of the lowest shell co at the same position as levelness urse, radii of the tank shal be measured and 300 mm above the bottom comer, it shall not exceed the following tolerances after comer welding r Tank Diameter (m| Radius tolerance (m) 515 £13 From 15 to < 45 +19 Poa Eee ee Reference mark For measitement Measuring, L —_ Plate Project Nor 6205 Date: 9-Nov.2008, 8y: Thawitehal K. File Namo: Procedure Plant Site Procedura -Tank Erection Execution Plan $206-87-001-00 Revision: 0 Page: 9 0116 1.8 Hexanediol Plant ProjectPages 10 of 16 | Method Statement — eae SSSkuetettt | Tank Erection Execution Plan | 2100,2200,2400 Date: 16 Hoxanodiol Plant Project | Doc. No.: 5205-87-001-00 24-Aug-2009 5.6 Local deviations after completion of vertical & horizontal welding, 1) Local deviations ftom the design shape of the shell shall be measured by using sweep board 900 mm long Peaking at vertical weld joints and banding at horizontal weld joints shall not exceed 13 mr, Banding Feaking as KH j== A Check point (inside view) 8.7 Nozzle, manhole, draw off sump and other attachments Before cutting the opening of nozzie and manhole, orientation & elevation of them shall be checked with the latest revision drawing The nozzle, manhole, craw off sump and other attachments of the tank shall be within the following allowable tolerance after completion of welding. 1) Nozzle, manhole and draw off sump : Tolerance, mm Item Draw off sump Nee manhole Elevation from bottom : A =3 +95 Stet Orientation from reference centedine > B zs #254 inclination of Tanga face» D =043 213 Rotational orientation of Boll hole 77 af Distance from roof of bottom canter to 2 nozzle, manhole and draw off sump: F = pee Project Nor $208 11 Hexanodiol Plant Project 320537-005-00 Date: 2-NOv-2009 Procedure Tank Erection Execution Plan Revision: 0 By: Thawitehal Ke. Page: 10 of 16 File Name: Procedure Plant SitePagos 11 of 16 Method Statement — : : area No. Tank Erection Execution Plan | 2165 50 2400 | Date i" Hexanediol Plant Project, Doc. No,; 5205.87-001-00 24-Aug-2009 Note (1): Measured along the perimeter of the shell (2) : Bolt hole location of nozzle may vary 41.5 at the bolt circle from specified orientation. Clins or similar structural attachment for platform, ladder or pipe support Item Tolerance, mm Location from support 495 Orientation from reference centerline #143 Ce 68 Verticality of gauge well (gauge pole) If the roof will be provided with gauge well that complies with the design, the verticality of each gauge well shall be checked and shell not exceed the tolerance of instrument manufacturer specified in the purchaser order. 7. FIT-UP INSPECTION The surface of joints to be welded shall be free from rust, scale and any foreign material which may be harmful to weld properties within at least 13 mm from the join Tolerance for misalignment of plates of butt welded joints 1) __ Misalignment in completed vertical joints for plate thickness greater than 16.0 mm thick shail not exceed 10% of he plate thickness of 3.2 mm, Whichever is less; misalignment for plates less than or equal to 16 mm thick shall not exceed 1.5 mm, 2) 'n completed horizontal butt joints, the upper plate shall not project beyond the face of the lower plate at any point by more than 20% of the thickness of the upper plate, with a maximum projection of 3.0 mm. ‘however, for upper plates less than 8.0 mm thick, the maximum projection shall be jimited to 1.5 mm. Project No: 5208 1,8 Hexanadiol Plant Project 5205-87-007-00 Date: 9-Nov-2009 Procedure -Tank Erection Execution Plan Revision: 0 By: Thawitchal K. Page: 11 0F 16 Filo Namo: Procodure Plant Site~ Pages 12 of 16 Method Statement — 20s aay grat : . “Area No. Sekemesteseess | Tank Erection Execution Plan 2100,2200,2400 — _ Date: 4146 Hexanedio! Plant Project Doc. No.: 5205-87-001-00 24-Aug-2009 UPPER PLATE i ie LOWER + ' PLATE Back chipped surfaces shall be inspected by visually, q ‘and shall be free from any visible defects. i New ; from any visible defects, 8. WELDING CONTROL Welding control shall be performed in accordance with “Welding Procedure Specification’, VISUAL INSPECTION All welds shall be visually inspected and meet the following requirements. All welds shall be free from crack, overlap, spatter, slag, and other deleterious defects and undereutting 1.8 Hexanediol Plant Project 206-87-00%-00, ‘-Nov-2008 Procedure -Tank Erection Execution Plan Revision: 0 awitenal K. Page: 1208 16 lamo: Procedure Plant SitePages 13 of 18 Ig Method Statement — ~ Flex se marc rerms : n Resa No: emneesszecs | Tank Erection Execution Plan | see5%9 2499 — Date: 1.6 Hoxanedio! Plant Project Doe. No. $205-87.001.00 24-Aug-2009 _ne edges of sil welds shall merge smoothly with the surlace ofthe plate wilhou sharp angie. For vertical but joins, the maximum acceptable understanding is O.4 mun of te tee metal, For he frequency of surface porosity in the weld shall net exceed one cluster (one or more Pores) in any {00.mm of length and the diameter of each cluster shall nt exceed 2.6 mm, Suess dere shall be removed. {ne height of the weld reinforcement in al but joints on each side ofthe plate shall not exceed the following: ieee Gze, gach shellto-bottom filet weld shall not be more than 12.7 mm. and shall not rare'ss than the nominal thicknoss of the thinner of the two plates jored What gest Plate or the annular plate immediately under the shell) or less than the following selics, Max. height of reinforcement. mm Plate thickness, mm Vertical joint | Horizontal joint Up to 13, ind, 25 3.0 >13 to 25 3 5 Nominal thickness (1) of shell | Minimum size of fillet weld, plate, mm | mm 5 5.0 >6-20 6.0 ‘The roof shall not have dimples that will permit accumulation of water 10. Nondestructive Examination (NDE) The extent of NDE fs as shown in the following B table and NDI: shall be carried out in accordance with the NDE procedure. Project No: 6205 16 Hexanediol Plant Project '5205.87-007-00, Date: $-Nov-2009, Procedure Tank Erection Execution Plan vision: 0 By: Thawitehai K. Page: 13 0f 15, File Namo: Procedure Plant site[- Pages 4of 18 Bi Method Statement — aaa [O)esencoreenssen Tank Erection Execution Plan 2100,2200,2400 a 1,8 Hexanediol Plant Project Doc. No.: 5205-87-001-00 24-Aug-2009 | A. Tina TPT chal bs erie ot wot | Avoid Cxam No, Weld ot don Remarks | aprai | note 1. | Annular to annular (if any) Butt RT | (1) 2. | Anmisrf0 botom ender | Fle | ver Bolton te baton aac ler 3. | Sump to bottom Butt VBT 4, | Annular or bottom to shell Filet | PT (3) 5, | Vertical & horizontal Joints of ba aH 5. | ert an | ort | ey 6. | Neck of shell manhole & Nozzle Butt MT or {shell or voor or Reinforcing pad to shell or roof wr 7. |-Rentersng pad to nece of | eat | MT shat or toe manhole r Fit | var 8 | Roof to Roof ae | Spot RT But | eT 9. | Compression Ring Butt RT (2) ‘Spot RT _L Abbreviation : BH Before hydrostatic test BP: Before PWHT RT | Redogrphc oxminaton MT Magnes parte exaninaon ®T > Ligit penetant oxaminaion War | eanete a CT: ttteatage txt Note: (9) a. For singl-welded but joints wih backup bar | spot on 1C0% ofthe radial joints under the shell area. b. Minimum RT length shall be 18 inches (380 mm.) (2). Spot RT per API650, Section 6, Paragraph G1 b, Minimum RT length shall be 15’ inches (380 mm.) (°3) a Final weld pass both inside and outside : Applying PT per APIGSO, paragraph 6.4 ms b. Cleaning per API650, paragraph 5.2.4.1 ) Project No: 8205 4,6 Hexanediol Plant Project a05.87-004-00 Date: 6-Noy-2008 Procedure -Tank Erection Execution Plan Revision: 0 8y: Thawitehai K. Pages 4 of 15 File Namo: Procedure Plant Site| Pages 15 of 16 Method Statement — Seema Tank Erection Execution Pian Area No. 2100,2200,2400 Date: 4,8 Hexanediol Plant Project Doc. No.: §205-87-001-00 24-Aug-2009 11. REPAIRS OF WELD 12. HYDROSTATIC TESTING AND SETTELMENT CHECK The hydrostatic testing and settlement checking of the tank shall be taken in accordance with the approved hydrostatic test procedure 13. PAINTING INSPECTION Painting Inspection requirement is as follows 3} he brand name and RAL of Paint to be applied shall be checked, 2) No painting eperation shall be done in the following weather sonaiton of the working area, (1) Rain, fog, mist (2) Relative Humicity is greater than 85% (3) Dust effects adversely due to high wind (4) Ambient temperature below 5°F above dew point (6) Metal Surface temperature is fess than 5° F above dew point °) Ai each step of painting work, number and dry fim thickness of coats sha Fe confined whether it meets the required thickness in the painting Procedure spectication. at least fve(s) spot measurements made st random Gazi of dry ln thickness (DFT) shall be checked in every ©.0 same meter area approximately. 4) Drying time and dryness of previous paint shall be checked by touching with fingertip and by the manufacturer's instruction before subsequent ‘coating, 5) The fim shell be visually inspected for defects such as in adequate curing runs and lack of adhesion. 8) After completion of painting work, the final color shall be visually checked with the standard of color, whether it meets the specification ond Project Nor 6205 1,6 Hexanediol Plant Project 205.87-001-00 Dato: 8.NOv-2003, Procedure -Tank Erection Execution Plan, Revision: By: Thawitchat K. Page: 15 01 15, File Namo: Procedure Plant SitePages 15 of 18 Zz Method Statement - “aN Giormmsrmce | tank Erection Execution Plan | 29q)San.2400 Fe Date 1,8 Hexanediol Plant Project Doc. No.: 5205-87-001-00 24-Aug-2008 11. REPAIRS OF WELD Winen defect apoears to be removed, repair welds shall be made in accordance with approved welding procedure specification, and repaired area shall be wa. examined by the same method originally taken, 12. HYDROSTATIC TESTING AND SETTELMENT CHECK The hydrostatic testing and settlement checking of the tank shall be taken in accordance with the approved hydrostatic test procedure, 13. PAINTING INSPECTION Painting inspection requirement is as follows 2) The brand name and RAL of Paint to be applied shall be checked 2) No painting operation shall be done in the following weather condition of the working area. (1) Rain, fog, mist (2) Relative Humidity is greater than 85% (3) Dust effects adversely due to high wind (4) Ambient temperature below 5°F above dew point (5) Metal Surface temperature is less than 5°F above dew point. 5) At each step of painting work, number and dry film thickness of coats shell be confirmed whether it meets the required thickness in the painting Procedure specification. At least five(s) spot measurements made at random tecation of dry film thickness (OFT) shall te checked in every 9.0 square meter area approximately. 4 Roiing time and dryness of previous paint shall be checked by touching with fingertip and by the manufacturers instuction before subsequent coating 5) The ‘film, shall be visually inspected for defects such as in adequate curing runs and lack of adhesion, 8) After completion of painting work, the final color shall be ‘visually checked with the standard of color, whether it meets the specification one. Project No: 6205 1,6 Hexanediol Plant Project ‘205.87-007-00 Date: 9-Nov-2008 Procedure -Tank Erection Execution Plan Revision: 0 awitcnal K. Page: 15 0f 15 File Namo: Procedure Piant SitePages 16 of 16 Method Statement — "rea Wo. ‘Snsceosmzaiems | Tank Erection Execution Plan | 2100,2200,2400 | Date: 4,8 Hexanediot Plant Project Doc. No.: §205-87-001-00 24-Aug-2009 14. SUBMITTAL OF INSPECTION AND TEST RECORDS The results of inspection and test shall be properly recorded and shall be submitted to the purchaser inspector for review and signature immediately after the inspection and or test. The following inspection and test records shal be submitted to the purchaser after completion of final inspection (1) Letter of acceptance (2) Material identification record (3) Foundation inspection record (4) Dimensional inspection record (8) Nondestructive examination report (8) Hydrostatic test record (7) Settiement check record (8) Painting inspection record (9) Photograph or rubbing of name plate Project Nor 5205 1,6 Hexanediol Plant Project 206.87-00%-00 Date: 3-Nov-2008 Procedure -Tank Erection Executlon Plan Revision: 0 By: Thawitohal K. Page: 160f 16 File Name: Procedure Plant Site