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Cost Sheet Lining Plant

The document summarizes the cost distribution for an M.A.S.C lining plant. It details that the total material cost per ton is Rs. 5,915.80, with stone, lining powder, and boric acid being the main materials used. The total energy consumption of the plant is 31.62 KW and 252.99 KWh in an 8 hour shift. With a targeted production of 20 tons in 8 hours, the energy cost per ton is Rs. 283.10. Additionally, the labor cost per ton is Rs. 330. The total cost per ton of production is Rs. 5,811 and the price per 40 kg filling bag is Rs. 232.44.

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Engr Farrukh Rehan
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56 views1 page

Cost Sheet Lining Plant

The document summarizes the cost distribution for an M.A.S.C lining plant. It details that the total material cost per ton is Rs. 5,915.80, with stone, lining powder, and boric acid being the main materials used. The total energy consumption of the plant is 31.62 KW and 252.99 KWh in an 8 hour shift. With a targeted production of 20 tons in 8 hours, the energy cost per ton is Rs. 283.10. Additionally, the labor cost per ton is Rs. 330. The total cost per ton of production is Rs. 5,811 and the price per 40 kg filling bag is Rs. 232.44.

Uploaded by

Engr Farrukh Rehan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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M.A.S.

C LINING PLANT COST DISTRIBUTION


PRODUCT MATERIAL COST
Percentage
Used
74
25
1

Material
Stone
Lining Powder
Boric Acid
Filling Bags

Unit Cost

Wastage

3.38
4.38
160
5Rs / Bag

15%
2%
0%

TOTAL DIRECT MATERIAL COST

COST PER
KG
3.01
1.18
1.60
0.13

5.92

COST PER TON


3008.20
1182.60
1600.00
125.00

5915.8

PLANT ENERGY CALCULATIONS


MOTIOR CAPACITY (HP)

QTY

Output W

Output KW

Eff

INPUT KW

25
5
2
1

1
2
1
2

18650
3730
1492
746

18.65
3.73
1.492
0.746

0.92
0.92
0.92
0.92

20.27
4.05
1.62
0.81

TOTAL KW
LOAD
20.27
8.11
1.62
1.62

TOTAL KW OF PLANT

31.62

Total energy consumption in 8 Hrs ( KwH)


Total Energy Cost in 8 Hrs ( Rs )
Targeted Production in 8 hrs ( Ton)
Energy Cost per Ton on 20 Ton Production in 8 Hrs Shift
Labour Cost Per Ton

252.99
5661.95
20.00
283.10
330.00

SUMMARY
Material Cost Per Ton (Rs)
Labor Cost Per Ton (Rs)
Energy Cost Per Ton (Rs)
TOTAL COST (Rs)
Per 40 Kgs Filling =1 bag Price

5198
330
283
5811
232.44

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