Subcontracting
Subcontracting
QUALITY OF SUBCONTRACTING
IN SRI LANKAN CONSTRUCTION INDUSTRY
ATTANAYAKE A.M.C
JULY 2012
By
Attanayake A.M.C
Department of Building Economics
University of Moratuwa
Sri Lanka
July 2012
DECLARATION
I hereby declare that this submission is my own work and that, to the best of my
knowledge and belief, it contains no material previously published or written by
another person nor material which to substantial extend, has been accepted for the
award of any other degree or diploma of a university or other institute of higher
learning, except where the references are mentioned.
..
(Attanayake A.M.C)
Department of Building Economics
University of Moratuwa
ACKNOWLEDGEMENT
This dissertation is not just a single effort of mine. This is a result of an immense
effort and support given by others to me. Thus it is my duty to acknowledge them all.
For this I would like to give my first sincere thanks to my supervisor Mr. Sadun
Fernando for all the guidance and support gave me throughout the research process
for a successful completion.
Another word of thanks must go to the Head of the Department Mr. Indunil
Senevirathne and Ms. Gayani Karunasena, Dissertation Coordinator for the effort
towards the achievement of this dissertation.
Further, I would like to express my sincere thanks to other academic and nonacademic staff of the Department of Building Economics for the success of my
dissertation.
My heartiest appreciation goes to the graduates of Department of Building
Economics for their guidance and advices given me on this study.
The final tribute and appreciation are reserved for my family members and my
colleagues for the help they gave me in the preparation of this document.
ii
TABLE OF CONTENTS
DECLARATION .......................................................................................................... i
ACKNOWLEDGEMENT ........................................................................................... ii
LIST OF FIGURES .................................................................................................... vi
LIST OF TABLES ..................................................................................................... vii
ABBREVIATION ..................................................................................................... viii
ABSTRACT ................................................................................................................ ix
1.0. INTRODUCTION ................................................................................................ 1
1.1. Background ........................................................................................................... 1
1.2. Research problem .................................................................................................. 3
1.3. Aim........................................................................................................................ 3
1.4. Objectives .............................................................................................................. 3
1.5. Methodology ......................................................................................................... 4
1.6. Scope and limitations ............................................................................................ 4
1.7. Structure of the Study............................................................................................ 5
2.0. LITERATURE SYNTHESIS ............................................................................... 6
2.1. Introduction ........................................................................................................... 6
2.2. The construction firm ............................................................................................ 7
2.3. Sub-contracting ..................................................................................................... 8
2.4. The Structure and Classification of Subcontracting.............................................. 8
2.5. Types of construction subcontractors.................................................................. 10
2.6. Purpose of subcontracting ................................................................................... 10
2.7. Efficiency and effectiveness of subcontracting................................................... 11
2.8. Factors affecting performance quality of subcontracting.................................... 12
2.8.1. Subcontractors workmanship .............................................................. 12
2.8.2. Subcontractors past experience in performing the work..................... 13
2.8.3. Subcontractors profit level .................................................................. 14
2.8.4. Subcontractors compliance to quality specifications .......................... 15
2.8.5. Usage of construction materials by subcontractors .............................. 16
2.8.6. Setting realistic contract time for subcontractors ................................. 16
2.8.7. Communications between main contractor and subcontractors ........... 17
2.8.8. Site co-ordination ................................................................................. 19
iii
iv
LIST OF FIGURES
FIGURE 1: THE STAR-SHAPED AND TIERED STRUCTURES OF SUBCONTRACTING .......... 9
FIGURE 2 :- THE LOGICAL SEQUENCE OF THE RESEARCH DESIGN ................................. 26
FIGURE 3:- COMPARISON OF AFFECTING LEVEL AND CURRENT LEVEL......................... 32
FIGURE 4 :- COMPARISON OF AFFECTING LEVEL IN ACCORDANCE WITH THE AVERAGE
AND DIFFERENCE ................................................................................................. 38
vi
LIST OF TABLES
TABLE 1: ADVANTAGES OF STAR-SHAPED STRUCTURE AND TIERED STRUCTURE
SUBCONTRACTING STRUCTURES ........................................................................... 9
TABLE 2 :- RATE OF RESPONSE TO QUESTIONNAIRES ................................................... 30
TABLE 3 :- AFFECTING LEVEL OF EACH FACTOR .......................................................... 31
TABLE 4 :- CURRENT LEVEL OF EACH FACTOR............................................................. 32
TABLE 5 :- COMPARISON OF AFFECTING LEVEL ........................................................... 37
TABLE 6 :- COMPARISON OF CURRENT LEVEL ............................................................. 39
vii
ABBREVIATION
MC : Main Contractor
SC
: Subcontractor
RII
viii
ABSTRACT
There are certain particular characteristics of construction industry, which
makes it different from other industries .Principally, its final product is unique,
immobile and takes high variety. Since the construction industry involves a mixture
of different kind of complex activities, subcontracting practice comes out to help the
main builder with lighting the workload by sharing it among the subcontractors.
Although there are many advantages of subcontracting, excessive reliance on
this strategy can be creates difficulties for both employers and employees. Declining
standards of quality and falling productivity levels are main problems faced by
employers. Subcontracting is a double-edged sword. If managed effectively,
subcontractors help main contractors to achieve goals of the organization while
providing specialist construction services and absorbing contractors inconsistent
workloads.
In order to the survey findings it could be identified that subcontractors`
workmanship,
subcontractors`
past
experience
in
performing
the
work,
ix
Chapter One
Introduction
1.0. INTRODUCTION
1.1. Background
There are certain particular characteristics of construction industry, which
makes it different from other industries (Gonzalez, 2000). Principally, its final
product is unique, immobile and takes high variety. The construction output is a
result of a construction production system, which varies with the particular buyers,
locations, and uses. The construction consists of building immobile structures from
small domestic buildings to huge industrial plants, those are established in a certain
location, and more resources needed to carry out work on the site such as labor,
material, and plant. According to Construction Industry Review Committee (2001),
construction projects involve a mixture of different kind of complex activities and
different skills at different construction stages. Usually a single main contractor
could not be able to handle all related project tasks.
Since the construction industry involves a mixture of different kind of complex
activities, subcontracting practice comes out to help the main builder with lighting
the workload by sharing it among the subcontractors. An important point identified
by Wang and Yung (2001 cited Chien, 2007) that, after a construction firm wins a
bid, it usually subdivide the workload and subcontract some portions of it to
subcontractors. An important fact should be stated that subcontractors play a
significant role in the success of construction projects as they fulfill lack of work
force, technical knowledge of main contractor (Limk, 2006). Ofori and Loh (2002)
mentioned that, subcontracting is needed due to different projects having different
features and requirements and as a result, it would be uneconomical for the main
contractor to keep all the required specialized skilled workers and equipment. Reason
for that is a lack of continuity in the work due to fluctuating demands in the
construction market. However, if the main contractor is established, he may retain a
group of general workers to assist the subcontractors as well as to carry out the minor
operations on sites.
Chapter One
Introduction
Chapter One
Introduction
a timely
consideration.
1.3. Aim
The aim of this research is to explore factors affecting performance quality of
subcontracting in Sri Lankan construction industry.
1.4. Objectives
Identify factors affecting performance quality of subcontracting in foreign
construction industries.
Identify factors affecting performance quality of subcontracting in Sri Lankan
construction industry.
Identify current level of identified factors within Sri Lankan construction
industry.
Chapter One
Introduction
1.5. Methodology
Literature survey and review
A comprehensive literature survey will be carried out through books, journals,
research papers, and articles to identify and obtain thorough knowledge about factors
affecting performance quality of subcontracting practice in construction industry.
Questionnaire survey
A comprehensive questionnaire survey was carried out to identify factors affecting
performance quality of subcontracting and current level of each factor within Sri
Lankan construction industry.
Analysis
A statistical test was carried out to analyze affecting factors and current level of each
factor applying Relative Importance Index (RII).
Chapter One
Introduction
Chapter Two
Chapter Three :
Chapter Four
Chapter Five
Chapter Two
Literature Synthesis
Chapter Two
Literature Synthesis
Chapter Two
Literature Synthesis
2.3. Sub-contracting
Meaning of the term Subcontracting is, that portion of work in a contract
letting to another contractor by main contractor (Taghi Zadeh, 2010). The firm
Subcontracted by main contractor called as subcontractor and that can be an
independent firm to undertake construction process according to specification or
plans provided by the main contractor (Xayphone and Yoshi, 2009).
There are mainly three types of construction sub-contracting, such as capacity
subcontracting, specialization subcontracting and supplier subcontracting. Capacity
subcontracting is involved when the demand is high and the main contractor wants to
keep constant production capabilities and the part of the work is sublet to the
subcontractor by the main contractors work due to an excess in demand (UNIDO,
2003). Specialization subcontracting is involved in the situations of lack of necessary
technologies or equipment (Harvey, 2010).Supplier subcontracting is involved in
when the subcontractor willing enters to a subcontracting arrangement as an
independent supplier with full control over the development, design and method of
production (Taymaz and kilicaslan, 2000).
Chapter Two
Literature Synthesis
Star-Shaped Structure
Tiered Structure
Higher confidentiality
Collaborative innovation
Cost competitive
Chapter Two
Literature Synthesis
10
Chapter Two
Literature Synthesis
11
Chapter Two
Literature Synthesis
working process caused due to the lack of direct control on multilevel subcontracting
(Limk, 2006).
Although there are many advantages of subcontracting, excessive reliance on
this strategy can be creates difficulties for both employers and employees. Declining
standards of quality and falling productivity levels are main problems faced by
employers (Debrah and Ofori, 2002). Also temporary and insecure relationship
between main contractor and subcontractor usually results difficulties to coordinate,
supervise and monitor the subcontractors work (Taghi Zadeh, 2010).
12
Chapter Two
Literature Synthesis
with low quality. High quality and correctness of the work are the main features
expected by main contractor through subcontracting and if the expected quality and
correctness of the work is not according to the specifications provided by the
employer, the main contractor is liable for the making of corrections. Therefore there
is a possibility of rework due to the poor quality and incorrect work done by the
subcontractors. This is due to subcontractors` incompetence in performing quality
work and lack of proper workmanship. The incidence of rework increases the
likelihood of project time and cost overruns, and ultimately leads to client
dissatisfaction (Limk, 2006).
There is an example stated by Kong (2001) to illustrate how improper
workmanship
of
subcontractor`s
can
impact
on
performance
quality of
subcontracting. There was a three housing estate projects in Hong Kong and the
piling work was done by a subcontractor. But after the work is completed, site
supervisory staff identified that only 67% of the driven piles reached the design
specification and other were shortened. Then had to demolish those false piles and
rebuild again as the length of the piles shortages would substantially weaken the
structural stability. This caused high wastage and excessive cost overrun putting the
project in to massive trouble.
13
Chapter Two
Literature Synthesis
labors about less wasteful practices and convenient ways of dealing with waste. But
subcontractor should develop a production strategy to reduce wasteful practices to
complete the work efficiently (Ander et al. 2007) .Therefore Shiu-tong and Chris
(2008) emphasized evaluation of subcontractors past experiences to ensure the
technical knowledge of subcontractors, because it is directly affect to the quality of
the work and Gokhan et al. (2008) mentioned that evaluating past experience of
subcontractor is a must to ensure the performance quality of subcontracting.
14
Chapter Two
Literature Synthesis
completion of the work, the client found that over 45% of the work was not
acceptable.
Furthermore, bottom-layer subcontractors in multi-layer supply chain
arrangement are less efficient as they are less motivated. In the bottom-layer
subcontractors are not only under-paid but often receive delayed interim or final
payments. In particular, final payments are usually delayed, often exceeding 1 year
after project completion. In return, subcontractors will delay to correct any defects
identified, and they normally will hold a wait-and-see attitude, hoping that the
main contractor or the upper layer subcontractors will correct the problems. The
wait-and-see practice is common in the construction, which significantly delaying
handover time and causing poor performance quality (Thomas and Tang, 2009).
significant
factor
is
subcontractors
compliance
to
quality
15
Chapter Two
Literature Synthesis
that the clients specifications were met. This example indicates that the possibility
of committing poor performance quality increases when subcontractors are noncompliance with specification.
16
Chapter Two
Literature Synthesis
first layer of subcontractor will also shorten the contract period if they subcontract
the work to the second layer of subcontractor. Therefore, the numbers of
subcontracting arrangement will directly affect the real contract time for the
activities. If the layer of subcontracting arrangement is high, it is common that
remedial work and disputes may be happened. This can also result to time consuming
on remedial work and time consuming on solving disputes among various layers of
subcontractors.
17
Chapter Two
Literature Synthesis
18
Chapter Two
Literature Synthesis
construction more important as they could prepare a more accurate quotation and get
a more reasonable return as well as to provide better performance (Alan et al., 2008).
19
Chapter Two
Literature Synthesis
20
Chapter Two
Literature Synthesis
management level can certainly improve their labors performance by smoothing the
work flow, influencing workers attitude and motivating workers (Thomas and Tang,
2009)
2.9. Summary
Since Subcontracting is a double-edged sword and, if managed effectively
efficiently, subcontractors help main contractors to achieve goals of the organization
while providing specialist construction services and absorbing contractors
inconsistent workloads. But when number of subcontractors is high and when it is
not managed in a proper manner, expected level of performance quality of
subcontracting could not be achieved.
Therefore it is necessary for knowing about factors affecting performance
quality of subcontracting. There are factors those are directly affect to performance
quality of subcontracting as follows.
Subcontractors workmanship
As contracting firms rely heavily on the specialized skills and expertise of
subcontractors, maintaining a high level workmanship standard of subcontractors`
labors is very important. Improper workmanship is one of the major reasons for poor
construction quality and lack of qualified labor forces always lead the poor
performance quality. Therefore there is a possibility of rework due to the poor
quality and incorrect work done by the subcontractors. The incidence of rework
increases the likelihood of project time and cost overruns, and ultimately leads to
client dissatisfaction.
Subcontractors past experience in performing the work
The performance of relevant previous projects is considered very important in
selecting a subcontractor. The poor performance quality is a common issue in
construction sites. This occurs mainly due to lack of proper technical knowledge and
experience of subcontractors` labors about implementing the work in high quality
and proper manner. There for, when selecting a subcontractor, evaluating past
experience of subcontractor is a must to achieve high performance quality of
subcontracting.
21
Chapter Two
Literature Synthesis
22
Chapter Two
Literature Synthesis
and
subcontractors
to
establish
high
performance
quality of
subcontracting.
Arrangement of the communication channel
As a main contractor does not have contractual relationship with other
subcontractors apart from its immediate subcontractors, the main contractor normally
does not communicate and exchange information with further layers of
subcontractors. It creates ineffective communication channels between a main
contractor and its multi-layer supply chain subcontractors. The weak communication
results in those subcontractors at different layers are unable to timely share project
information. Therefore subcontractors will not be able to respond to any new changes
or instructions in a consistent way finally results poor quality work. There for it
seems that proper arrangement of the communication channel is a must in high level
of performance quality of subcontracting.
Site co-ordination
Increase of the level of subcontractor involvement creates problems, such as
highly increase in coordination of subcontractors work in the site. Most
subcontractors complain that they are unable to perform their works due to main
contractors poor site coordination. Some of the major site co-ordination problems
are Short notice for commencing site work, late change of working program,
Inadequate or insufficient temporary work support such as scaffolding, water &
power supply, and which is directly affects to the performance quality.
23
Chapter Two
Literature Synthesis
24
Chapter Three
Research Methodology
25
Chapter Three
Research Methodology
Phase One
Background Study
Research Problem Statement
Literature Review
Phase Two
Field Survey
Questionnaire Survey
Phase Three
Data Analysis
26
Chapter Three
Research Methodology
27
Chapter Three
Research Methodology
28
Chapter Three
Research Methodology
(2001), for the analysis. The following formula was used to calculate the RII for the
skills and roles of Quantity Surveyor.
RII = (W. n) x 100
A.N
Where,
W: Constant expressing the weighting given to each response
A: The highest weighting
n: The frequency of responses
N: Total number in the responses
3.6. Summary
This chapter has described and justified the research process and the
methodology adopted for the purpose of the research. Questionnaire survey method
was used for the survey Further Relative Importance Index was used to identify
impact of each factor in Sri Lankan construction industry.
29
Chapter Four
Category
Number of
distributors
Number of
returned
Rate of Return
Main Contractor
35
30
86%
Subcontractor
35
30
86%
30
Chapter Four
Affecting Level
Factor
RII
Rank
Subcontractors workmanship
82.7%
79.3%
61.0%
78.7%
60.3%
10
72.3%
77.3%
Site co-ordination
69.3%
77.7%
10
74.3%
The below table (table 3) is illustrated the RII of each factor and rank in
accordance with the current level. Factors those contains blow 70% (RII) considered
as factors those are in poor current level.
31
Chapter Four
Current Level
Factor
RII
Rank
Subcontractors workmanship
75.3%
64.3%
60.0%
10
68.3%
61.3%
65.0%
67.0%
Site co-ordination
67.0%
75.0%
10
71.7%
32
Chapter Four
33
Chapter Four
Most subcontractors stated that since lack of good profit level many skilled
labors are tend to leave the subcontracting firms. This can be ultimately resulting to
poor quality work since subcontracting firms have to carry out work committing low
skilled labors. In according to the table 4, current level of Subcontractors profit level
is 60% (RII). This result also confirms that profit level of subcontractors at a low
level.
34
Chapter Four
35
Chapter Four
sub-contractors performance in the site. They alleged that main contractors do not
consider about site working constraints and it is directly affect to the performance.
36
Chapter Four
Comparison
of
Main
contractors`
perspective
and
Factor
1
2
3
4
5
6
7
8
9
10
Subcontractors workmanship
Subcontractors past
experience in performing the
work
Subcontractors profit level
Subcontractors compliance
to quality specifications
Usage of construction
materials by subcontractors
Setting realistic contract time
for subcontractors
Communication between
main contractor and
subcontractors
Site co-ordination
Adequate site safety for
subcontractors
Management of subcontractor
work
Affecting Level
RII(MC) RII(SB) Difference Average
90%
75%
15%
83%
84%
75%
9%
79%
44%
78%
34%
61%
78%
79%
1%
79%
68%
53%
15%
60%
64%
81%
17%
72%
76%
79%
3%
77%
62%
77%
15%
69%
70%
85%
15%
78%
77%
71%
6%
74%
37
Chapter Four
Figure 4 :- Comparison of affecting level in accordance with the average and difference
38
Chapter Four
Current Level
Factor
Subcontractors workmanship
61%
90%
29%
75%
Subcontractors past
experience in performing the
work
50%
79%
29%
64%
72%
48%
24%
60%
67%
69%
2%
68%
45%
78%
33%
61%
79%
51%
27%
65%
73%
61%
13%
67%
79%
55%
23%
67%
87%
63%
23%
75%
81%
62%
19%
72%
4
5
6
7
8
9
10
Subcontractors compliance to
quality specifications
Usage of construction
materials by subcontractors
Setting realistic contract time
for subcontractors
Communication between
main contractor and
subcontractors
Site co-ordination
Adequate site safety for
subcontractors
Management of subcontractor
work
Figure 5 :- Comparison of current level in accordance with the average and difference
39
Chapter Four
Also according to the table 6 and figure 5, it seems like there is a contradictory
perspective between main contractors and subcontractors against current level of
each factor. Even though the factors containing high level of average in order to
current level, there is a high level of contradictory point of view between Main
contractors and Subcontractors against current level of each factor. Therefore it is
intended to discover reasons for above contradictory situation through a further
research.
4.7. Summary
In this chapter describes research findings on the factors affecting performance
quality of subcontracting in Sri Lankan construction industry. A comprehensive
questionnaire survey was conducted in order to identify factor affecting performance
quality of subcontracting and current level of each factor within Sri Lankan
construction industry.
In according to the findings it can be identified that subcontractors`
workmanship,
subcontractors`
past
experience
in
performing
the
work,
40
Conclusions
5.0. CONCLUSIONS
5.1. Introduction
This chapter discusses and summaries survey finding in order to draw
conclusion and recommendations. First the conclusions on overall research problem
are presented. Subsequently, recommendations are provided based on the survey
finding of this study. Finally, the new research directions emerging from this study
are elaborated.
5.2. Conclusions
There are certain particular characteristics of construction industry, which
makes it different from other industries .Principally, its final product is unique,
immobile and takes high variety. Since the construction industry involves a mixture
of different kind of complex activities, subcontracting practice comes out to help the
main builder with lighting the workload by sharing it among the subcontractors.
Although there are many advantages of subcontracting, excessive reliance on
this strategy can be creates difficulties for both employers and employees. Declining
standards of quality and falling productivity levels are main problems faced by
employers. Subcontracting is a double-edged sword. If managed effectively,
subcontractors help main contractors to achieve goals of the organization while
providing specialist construction services and absorbing contractors inconsistent
workloads.
Through this study it can be identified that foreign construction industries are
suffering with poor performance quality of subcontracting and facing lot of conflicts
due to this poor performance of subcontractors`. Therefore the aim of this study was
to find out factors affecting performance quality of subcontracting in foreign
construction industry. So there can be identified ten main factors those are direct
affect for the poor performance quality in foreign construction industries by trade
subcontractors who are providing labors only such as structural and finishes
subcontractors.
41
Conclusions
subcontractors`
experience
in
performing
the
work,
5.3. Recommendations
In according to the research finding the result proved the current level of
Subcontractors compliance to quality specifications is in a considerably lower
situation. Also this study confirms that Subcontractors compliance to quality
specifications directly affect to the performance quality of subcontracting. Through
the survey most subcontractors are arisen with the comment as most main contractors
Department of Building Economics
42
Conclusions
do not provide required quality specifications before the work is commenced and
after completion of the work only they come across with quality requirements. There
for main contractors are responsible to prove enough quality specifications to the
subcontractors before the work is commenced. Also those would direct not only to
achieve quality standards, but also to minimize both time and money wastage.
Another factor came up with the survey result which consist poor current level
standard, which is Communication between main contractor and subcontractors. This
factor also directly affect to the performance quality of subcontracting. Therefor
main contractors have to take necessary actions to develop the communication
system with the subcontractor to achieve high level of performance quality through
subcontracting.
43
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Reference
47
Appendixes
APPENDIXES
Questionnaire 01 (Main Contractors` perspective)
Dear Sir / Madam,
Re: Dissertation B.Sc (Hons) Degree in Quantity Surveying.
I am an undergraduate student of Department of Building Economics, University of
Moratuwa and undertaking the Bachelor of Science Honors Degree in Quantity
Surveying. In fulfillment of this degree program, it is required to conduct a research
and produce a dissertation.
Research Topic: Factors affecting performance quality of subcontracting in Sri
Lankan construction industry
Aim of the research
The aim of this research is to explore and identify factors affecting performance
quality of subcontracting current level of each factor within Sri Lankan construction
industry.
I would be grateful if you could complete this questionnaire. The information
gathered through this survey will be only used for this particular research.
Yours faithfully,
Dissertation Supervisor
Attanayake A.M.C.
Lecturer
Faculty of Architecture
Faculty of Architecture
University of Moratuwa
University of Moratuwa
T.P: 071-9138390
Department of Building Economics
48
Appendixes
Rare (2)
Sometimes (3)
Often (4)
Always (5)
Factors
1
Subcontractors workmanship
Site co-ordination
49
Appendixes
Low/poor (2)
Medium (3)
High/Good (4)
Factor
1
How about the subcontractors profit level, within the construction site?
What is the frequency level of setting realistic contract time for subcontractors?
50
Appendixes
Yours faithfully,
Dissertation Supervisor
Attanayake A.M.C.
Lecturer
Faculty of Architecture
Faculty of Architecture
University of Moratuwa
University of Moratuwa
T.P: 071-9138390
51
Appendixes
Rare (2)
Sometimes (3)
Often (4)
Always (5)
Factors
1
Subcontractors workmanship
Site co-ordination
52
Appendixes
Low/poor (2)
Medium (3)
High/Good (4)
Factor
1
How about the subcontractors profit level, within the construction site?
What is the frequency level of setting realistic contract time for subcontractors?
53