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HitachiSeiki Manuals 2460 PDF

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100% found this document useful (6 votes)
2K views440 pages

HitachiSeiki Manuals 2460 PDF

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SEIKI-SEICOS IL/A INSTRUCTION MANUAL MAINTENANCE 8-1995 [SEIKI Hitachi Seiki Co., Ltd. 5. MAINTENANCE eg I. il. SEICOS Ill UNIT PARAMETERS AC SERVO UNIT DIAGNOSE CONTENTS SEIKI-SEICOS ill /A INSTRUCTION MANUAL MAINTENANCE MAINTENANCE, 1 sercos HM UNIT ...., 1 Outline System Configuration ..... 2 Functions and Handling of Control Units NC Unit Led List .... Troubleshooting .... 4 Power-on Adjustment Setting the System Generation Table Support Screen “Board Initialize" .. 5 Daily Maintenance and Inspection .... 6 Alarms List .... Overtravel Alarms (Alarm No.0 to No.99) . Program Alarms (Alarm No.100 to No.499) . Macro Alarms (Alarm No.500 to No.599) Tape 1/0 Alarms (Alarm No.600 to No.699) . Other Alarms (Alarm No.700 to 799) ....5 Servo Alarms (Alarm No-800 to No.999) ........065 System Alarms (Alarm No.1000 to No.1199) ..... Alarm Cause and Their Remedies .. RS232C Interface Specifications 8 Version Display Methods . PARAMETER 1 Parameter Display .... 2 Parameter Setting ......5 3 Parameter Output . 4 Description of Parameters . Parameters Related to Setting oo00~ ss... Parameters Related to Axis Control 1000~ ...... Parameters Related to Coorsinate System T200> y sscnsn Parameters Related to Feed Rate 1400~ Parameters Related to Acceleration/Deceleration 1600~ . Parameters Related to Servo 1800~ ....,. Servo Parameters 1900~ Parameters Related to DI/DO 2000~ . Parameter Related to CRT/MDI 2200~ . Parameters Related to Program 2600~ sv eseee Parameters Related to Axis Shift 3000~ . Parameters Related to Tape 1/0 5000~ . Parameters Related to Stroke Limit 5200~ . Parameters Related to Machine System Offset 5400~ ease Parameters Related to Spindle 5600~ se eeee S-1 5-2 5-5 5-17 5-25 5-30 5-31 5-37 5-40 5-41 5-42. 5-50 5-61 5-66 5-68 5-75 5-92 5-103 5-118 5-127 5-130 5-131 5-132 5-133 5-134 5-135 5-145 5-158 5-160 5-172 5-179 5-201 5-204 5-207 5-212 5-218 5-221 5-225 5-230 5-233 12 Usage of Servo Monitor .......++ DIAGNOSE. 1 wun Parameters Parameters Parameters Parameters Parameters Parameters Parameters Others Parameters SERVO UNIT Description of AC Servo System Type .. Trial Operation Precautions for Use Inter-unit Correction Diagrams . Cable and Detailed Connections . Parts layout Drawing LED Indicators of AC Amplifier and DC Power Unit . AC Amplifiers and Setting of DIC Switch ....... Troubleshooting 10 AC Amplifier Check Pins 11 Servo Motor Input Signals Output Signals Servo System ..... Related Related Related Related Related Related Related Related to to to to to to to Nc Internal Status . Signal Status Tool Offset 6000~ Canned Cysle 6200~ Scaling and Coordinate Rotation 6400~ Custom Macro 7000~ Skip and Automatic Offset 7200~ Graphic Display 7400~ Service 7600~ 7800~ Monitoring 8000~ 5-299 5-306 5-318 5-322 5-334 5-341 5-346 5-347 5-358 5-365 5-367 5-370 5-371 5-372 8-379 5-381 5-387 5-388 5-392 5-402 5-403, 5-404 3-407 5-409 5-422 5-435 5-437 5-438 |. SEICOS II UNIT 1. OUTLINE 1-1 System Configuration 1-2 Internal Block Diagram 1-3 Component Units List 2. FUNCTIONS AND HANDLING OF CONTROL UNITS 2-1 Power Unit 2-2 SPHC Unit 2-3 LSPC Unit 2-4 CGDC Unit 2-5 MGDC Unit 2-6 NUMC Unit 2-7. SAMS Unit SASS Unit 3. TROUBLESHOOTING 3-1 Tracking through Alarm Screen 3-2 Tracking through Controller Unit Monitor LEDs 4, POWER-ON ADJUSTMENT 5. DAILY INSPECTION AND NAINTENANCE 7-1 Maintenance of Backup Battery 7-2 Adjustment of Realtime Clock 6. ALARMS LIST 7. RS232 INTERFACE SPECIFICATIONS 8. VERSION DISPLAY METHODS 1. OUTLINE The SEICOsII /A CNC unit is a high-speed configuration product with a 32-bit microprocessor. It also has high-reliability and high maintainability by complete digitalization of the servo amplifier. 1+1 system Configuration The following figure shows a system example using the SEICOsII /A CNC unit. CRT NC Operation Panel Machine 1/0 Slave Operation Panel fe =o co (| nanual Pulse Generator ee, cNC Unit SLBUS i i Distribution = OOO } |poaré TT t 200 V AC 200 vc Servo amp . Servo Servo Servo Power Amp. Amp. AMD. Unit mneoder __\ Servo Amp: 1-2 Internal Block Diagram The following figure shows a controller unit block diagram. External Unit RS SPHC cPu 2320 NUMC cpu PTR Serial] Yu Yu 1/0 ¢ > System Controller NC Controller t : SAMS Serve |servo controlie Amp cape cPu SASS Spee (weoc) cr |<—> crt Controller Monochrome Cn ! Flat Display | usec [ou 3 sipus | 7/0 ie nit: Programmable Controller [se ee Et, et 1-3 Component Units List ‘The following table lists the component units of the controller. The installation position of each unit is fixed as shown in the layout drawing. Each unit is a plug-in type and can be replaced easily. (1) Units list Name symbol Punction/Use sub-rack For servo 6-axis control Power unit Mew 5V-30A,+15V-1A,~15V-1A, 24V-1A system control unit SPEC systen/peripheral device contro: PC unit LPC Ladder program control Color graphic unit cape Color graphic display Ne unit Nowe Numerical control Spain ahs Servo main control, servo 2-axis control Servo sub-unit SASS Servo 2-axis control Monochrome graphic unit | mec Monochrome CRT flat display (2) Unit layout drawing or ueoc a ele rr gE B)4lelelalale 2(3)3/2/4| = Battery 7 Plein = Note) The installation position of each is fixed as shown in the figure above. Install them after checking the slots. 2, FUNCTIONS AND HANDLING OF CONTROL UNITS 2-1 Power Unit (MPW) ‘his unit is a DC power supply for each control unit and generates the 4-channel voltages, +5 V, +15 v, -15 V, and +24 V, and power fail signals. (1) Output f L Item cH1 CH2 CH3 CH4 Rated voltage 5Vv 15v ~~ isv 24v on Rated current 3~30A| 0.~1al| o.1~ta} o.1~1Aa OFF es Ripple voltage somv | 150mv | 150mv | 250mV cat (ac ovT) | _Paczoov verpily +100nv | + 450mv | + 450mv | + 84omv CN fluctuation Dropping |Character |character |character Method shutofe |°f 7 of 7 of 7 1/0 SLAVE ac ov) Oper sbicn: = rw ~ me Hae avr Saiea 32A 1.2K 1.2% 1.2% FG scx Reset method | Re-entry) automatiq Automati¢ Automatid com tia Method shutoff = _ _ O power Operation valug 5.6~ 7V _ - - 1. +8Y TO va Reset method | Re-entry —_ ae | O viv aime | Q -15v i owe: Wy anit Output variable | (Vor) Unallowed Unallowed Unallowe CO viz in it monitor Tilumina | Illumina | Illumina | Tllumina Acai e eat time) | tea__| ted _ | tea __| tea % on eeo Poslhy flees ons (2) Input FUSE neesb Item Specification AC AN Input voltage 170~264V II acz00y FG Input rush current] 30 A or less cna ACFAIL Contact to turn off at an input voltage of 120 V or less peel 2-2 system Control Unit (SPHC Board) This is a CPU board to monitor the entire controller. f= Pl P3 6A BA 6c ac 1F i 3F 6E 8E o 13 b au 6H 8H = a a LN 3H ze " i Se Check Pins SHI] (SW: — oo ° Lis} Le 60000000) 00000 Lisl lis} aT a Mo in A 2-2-1 Connectors symbol] Name Description Pi system bus P2 Local bus P3 |SLBUS|SLBUS P4 ‘RS232CL RS232C port CH1 PS RS232C2 RS232C port CH2 P6 RS232C3 RS232C port CH3 (board side) 2-2-2 Check Pins symbol} Name Description TP1/G Logic ground (black) P2/+5v Logic power 5 V P3 +12V RS232C driver power +12 V P4 -12v RS232C driver power -12 V P5|+24V general purpose I/O power 24 V (this board unused) Pe) Tt? SLBUS signal (+) EI PEN « SLBUS signal (-) PB|TXE SLBUS transmission/reception selector signal H: Transmission, L: Reception Indicators Symbolol Name Colo: Description LEDI RDY G Illuminated at normal time 2/ RUN G | Tlluminated when the CPU runs 3 SLBUS G Blinking at SLBUS communication time 4 FAIL R Illuminated when the board has a error 5 | WDT1 R Illuminated when the watchdog timer runs out of time 6|PERR R | Illuminated at system RAM parity error tind 1| BAT R | Illuminated when the battery voltage drops (2.8 V or less) 2-2-4 Setting the DIP Switches (1) SWL —---- Setting the system start-up mode — OF Be. 1 2 8 wl 5 6 Bit Description Setting at ROM Mode 1 | specifies the system start-up mode Closed 2 DOS start-up —-—-- All bits 1, 2, and 3 open Open 3 ROM start-up -- - Bits 1 and 3 closed Closed 4 | at Dos start-up mode Open 5 | Specifies the data format forthe system console Open 6 | unused open (2) SW2 ----~ Setting the SLBUS mode 1 2 3 4 5 6 ON OFF OFF Bit ON Orr Standard 1 OFF 2 Orr 3 ory 4 OFF 5 OFF 6 OFF 2 and 3 of SW3 +++ Type of display system. Contents Color CRT Plasma display 8 colors liguid crystal EL display, 16 graduation (Note) Space is open. C means close. of SW3 Contents s-ll c Board initialize mi6-I Mi6-Il +NCIP OS by RS 232¢ #2 Yu-Yu Memory Function test alalele elalalalala Test system program (Note) Space is open and C means close. 2-2-5 Installing the System ROM CPU program memory ‘The ROM label is inscribed as shown below. oO ela y >aK sm ° < -~ Version Location Board Name (2) SLBUS program memory The ROM label is inscribed as shown below. < a ein y HAH m zen ° ~ Version Location -~ Board Name + Type of program when rising. Install in accordance Install in accordance 2-3 Programmable Control Unit (LSPC) This board controls a machine sequence. Pl VR (0) ® ® VRI YR2 b 4E slap 1 10K LSPC 00000) fm as cN21 G00000000 ML Ul u ‘ON = OFF Z X 2-3-1 Connectors Symbol Name Description PL System bus cni|siBus|sLiBus CN2|/D/A Spindle control D/A output 2-3-2. Check Pins Symbol| Name Description TP1|TPA | Positive suBUS signal 2|/TNA Negative SLBUS signal 3 | TXB A | suBus transmission/reception selector signal Reception, H: Transmission 4}DZA D/A converter output 5 |G Logic ground 6/TPB Key system positive SLBUS signal 7|TNB Key system negative SLBUS signal 8 | TXEB | Key system SLBUS transmission/reception selector signal L: Reception, H: Transmission 9 | B5V_ | Memory backup power supply 3-10 2-3-3. LED Indicators Symbol | Name Color | Description LED1|RDY (G) | tlluminated at normal time 2|RUN (G) | rlluminated when the ladder program rurs 3/SLBUS (G) | Blinking at normal SLBUS communication tim 4] WDT180] CR) | Illuminated when the CPU64180 watchdog timer runs out of time 5s |WDT31 (R) | Tliuminated when the CPU8031 watchdog timer runs out of time 2-3-4 short-circuit Pins ‘symbol Name Short-cireuit Open Pt WDT180 disabled wWor180 enabled * Normally open when installed in the machine 2-3-5 Memory Protect Switch symbol Name ON OFF swi Memory Write Enabled] Memory Write Disable + OFF for normal use 2-3-6 Variable Resistors -- -~ D/A Output Adjustment Symbol Name Description VRI Gain adjustment 2 Offset adjustment 3 Negative offset adjustment 2-3-7 Installing the System ROM (1) Main CPU program memory The ROM label is inscribed as shown below. Install in accordance with location. ais nm TINK eo om “4 4 Version Location [owe Board Name (2) suBuS program memory The ROM label is inscribed as shown below, Install in accordance with location. XxRyy -22 Version 10K Location LSPC Board Name 2-4 Color Graphic Control Unit (CGDC Board) rm Pt TJ ROM aut 2 abe ™w ol ifeee 5 aa 2 | 3lee™ Be co Oo Sw alooe CRT oo 2-4.1 Connectors Symbol Name Description Pi System bus CRT/|CRT For CRT connection Symbol Name Description 5v Logic power 5 V (white) Logic ground (black) 5-12 2-4-3 LED Indicators symbol | Name | Color Description a|WDT] CR) | Tlluminated when out of time LED1|RDY| CG) | Tliuminated at normal time 2] ACC | (G) | Tlluminated at screen data communication tim the watchdog timer runs 2-4-4 Short-circuit Pins ‘Symbol Name | a-b Short-circuited bee Short-circuited J1-L H-SYNC negative polarity| H-SYNC positive polarity -2 V-SYNC negative polarity] V-SYNC positive polarity 3 V-SYNC normal V-SYNC ground -4 E-SYNC normal taeie) = (¥-erne)aynchixontantea + _Jl-1 through -4 are all used with a-b short-circuited 2-4-5 Setting the DIP Switch Bit Description Standard setting Open Open Open Open + This switch should be used with all the switch segments open. 2-4-6 Installing the System ROM ‘The ROM label is inscribed as shown below. Install in accordance withlocation. GxRyy -22 cs Version TJ = Location cGDC soe Board Name 5-13 2-5 Monochrome Graphic Control unit (MGDC Board) 2-5-1 2-5-2 Pl TA 7D 3 a Oo} =| ooo/cni| cNe2 oo Connectors Symbol Name Description Px System bus CN Monochrome bus cN2 Flat display Check Pins symbol Name Description 5Vv Logic power 5 V (white) G: Logic ground (black) 2-5-3 LED Indicators symbol | Name | Color Description LED1 |RDYJ| (G) | Tliuminated at normal time 3 |wDT| CR) | Tliuminated when the watchdog out of time 2) ACC] CG) | Tliuminated at screen data communication tind timer runs 2-5-4 Setting the DIP Switch(sw1) Bit Description Standard setting 1 open 2 Open 3 Open 4 Open * This switch should be used with all the switch segments open. 2-5-5 Installing the System ROM ‘The ROM label is inscribed as shown below. Install withlocation. GxRyy -22 a Version TA soe Location MGDC Board Name 5-15 in accordance 2-6 NC Unit (NUNC) This is a numerical control main CPU board. Pl P3 ROM 116 136 lid 13d Z| = LIL fan 12 11N 13N z & an 3 “h ERE 00 0000 a [] cCoXp:00000 9000 2-6-1 Connectors Symbol Name Description Pi System bus P3 Local bus 2-6-2 Check Pins symbol Name Description 5Vv Logic power 5 V (white) G Logic ground (black) BATT Battery voltage 5-16 2-6-3 LED Indicators (1) Status display symbol] Name | Color Description LEDI4 | RDY (G) | Illuminated at normal time 1 | cpurun | (G) | rlluminated when the CPU runs 3 | FAIL | CR) | Illuminated when the board has a error 2/)WDT CR) | Tlluminated when the watchdog timer runs out of time 5 | sorranm | (R) | Illuminated when a soft alarm is detected 4] svatm | CR) | Tlluminated when a servo unit alarm is detected 5S -47 (2) General purpose monitor display + At power-on woo] L6|L7|..8)L9)La0/ Lat] Li2] Lia Description Bye oS pe Veil Ot She) seeel Gl tmowenecie a, 2} - |] -]- | - | 0 | © | @ | @ | Rom check 2 af} - | -]-]}]- ] 0] 0] © | @ | Ram check 4] -|o]0]@ | 0] © | © | © | monitor initialize 5s} 0 | 0] @ |] 0 | 0 | 0} O | O | ne initialize 6} 0] @]|o};o0 |} 0 | O | © | O | system failure release wai 7/@;/o};o}o]o] 0] © | © | ec run wait L --- LED © -—- Unilluminated @ --- Illuminated — --- Indefinite + At NC operation symbol Description LED 6 1 8 8 10 11 | Blinking at normal operation (main loop) 12 | Blinking at normal operation (50 ms time processing) 13 | Blinking at normal operation (10 ms time processing) 5 - 18 woo} L6]L7]L8/L9 | Lao} bir} Liz] La3 Description 1] 0/0; 0] 0] 0} 0 | @ | oO | Bus error 2/0}/0]0]o0]0] 0] @ | @ | adaess error 3/0} 0] 0] 0] 0] @ | 0 | O | undue instruction 4] 0} 0]0 }] 0] 0 | @ | oO | @ | division by 0 5] O | 0}; 0 | O | @ | oO | @ | O | onprovided instruction 6; 0} O}] 0} 0 |] @ | O | @ | @ | unprovided instruction 7) O} 0}; @} O} O | O | O | O | Monitor alarm 8} 0} 0} @]oO0}; 0] 0 | OC | @ | wonitor alarm L © --- Unilluminated © --- rlluminated — --- Indefinite 2-6-4 Setting the DIP Switch — OPEN 1 2 3 4 5 6 Bit Description Open Closed Specifies the system start-up mode NC mode Test mode ROM check Yes No Unused Unused Unused = Unused All open for normal use SWS was previously used for clearing the power supply turn “on” RAM. Be sure to open it. 3-19 2-6-5 Short-circuit Pins symbol Name short-circuited Open JP. Watchdog timer disabled] Watchdog timer enabled 2-6-6 Installing the system ROM The ROM label is inscribed as shown below. withlocation. Install in accordance MxRyy -22 Version sa 1G Location NUMC o-feem Board Name 5 - 20 2-7 SAMS Unit (SASS Unit) ste crt a EI Dici-vici0 a nS! <<| |_| aa) LI 3 Delo 2a 38 Be = Dicti2 [oso] oT S pien = o 5 milo. Wl oore9 3 Spicio 3 3 er | 6 ~ Main board with one each of AIP and ASV installed to control the 2 axes unit, with one ASV installed Note) The pattern of the SASS unit is identical with that of the SAMS unit and has no parts in the AIP section. 5-21 2-7-4 Short-circuit Pins ‘symbol Name Description picl | arp switching Sets either AIP1 or AIP2. 2(or open) Sets AIP1 (standard) 1 Sets AIP2 DIc2 | ASV switching Sets one of ASV-A, ASV-B, ASV-C, and ASV-D. DIC3 DIC2 DIC3 2 ASV-A 2 ASV-B 1 ASV-C 1 Sets ASV-D Note) Selection of AIP1 or AIP2 is determined by setting of DICL. Open is same as 2 pica | AIP function currently unused pics | switching Note) Not installed for the SASS unit DIC6 DIC? | Test mode Standard setting Test mode Note) Not installed for the SASS unit pic8 | skip signal Internal skip signal switching External skip signal Not installed for the SASS unit DIc9 | Encoder switching DIC9(corresponds to CP11) 10 Absolute encoder Incremental encoder DICL1] Analog signal DICL1(corresponds to CP11) 12| I/O switching Analog input (current detection) --- standard Analog output 5 = 26 3, TROUBLESHOOTING When a trouble occurs, check "when", "what operation you were doing", “its details", and "its frequency". 3-1 Tracking through Alarm Screen When an alarm occurs during operration, an alarm message appears at the top of the screen. The display section is divided into 4 areas; which area is used depends on each alarm. System Fail | Power Alarm Ladder Alarm LSPC State 3-1-1 system Fail An alarm is displayed in this area when there occurs an alarm which causes a system failure to the major unit(board) constituting the master unit. The name of the defective board is displayed in red reverse video. Up to 3 kinds of the following messages can be displayed simaltaneously. Those with -W indicate that a watchdog error has also occurred simultaneously. NCIF SPHC cape NCIF-W = SPHC-W cepe-w When the defective board cannot be specified, "SYSFAIL" appears. 3-1-2 Power Alarm This alarm is displayed in a fixed position when the power supply for the master unit has an error. It is displayed in red reverse video. +24V]-15V]+15V | Battery | Instantaneous stop 3-1-3 Ladder Alarm When an alarm bit is set by the ladder, its alarm number is displayed. When multiple alarm bits are set, their representative number is displayed. A display color is red reverse video. 3-1-4 LSPC State This area displays the state of the LSPC board which executes ladder sequence processing. (1) At normal state(green reverse video) PC RON : The ladder is running normally. (2) At special state(yellow reverse video) AN INIT : The A-/B-phase is being initialized. PC PAUSE + The ladder is being suspended temporarily. AB SCAN : The A-/B-phase is being measured. 5-25 (3) at abnormal state(red reverse video) PC STOP + The ladder is stopping (when there is no particular error). LDsum err : Ladder sum check error PCsum err : Entire PC sum check error SLBUS err : SLBUS error non END + No END instruction non I-END + No high-speed END instruction 180INT err —: Undefined interrupt (64180CPU) occurred. NMI err + NMI interrupt occurred non L-END : No logical analog END instruction. 31sum err + 8031CPU ROM sum check error SLRAM err + 8031CPU external RAM error SLRAM err + SLBUS dual port RAM error SLTBL err : SLBUS table error STOP [xx] : The error status other than specifications is displayed as it is. PC 777 : The operation status other than specifications is displayed as it is. PC DEAD : A RUN/STOP instruction for the PC did not work properly in case of such as operating the Write Enable switch. 3+2 ‘Tracking through Controller unit Monitor LEDs The monitor LEDs are installed onto the each unit inside the controller to allow you to inspect the state of each unit. At normal tim + All the green LEDs are illuminated or blinking. + All the red LEDs are blinking. The unit with illuminated red LED or blinking green LED indicates an error. LEDs List orDyY |oRDY |jorDY |oRDY |oLEDi acc |ORUN |ORUN |ORUN |OLED2 |OLED2 OSLBUS |OSLBUS OLED3 owpT OFAIL |OFAIL |OLED4 |OLEDs owbtiso]OWDT |OWDT |OLEDS OWDT31 |OPERR |OSOFT OBAT ALM OPOWER ccopc | Lspc osv o+6V ALM O+15V OLEDS O~15V OLED? O+ev OLED8 OLED9 OLED10 OLED OLED12 OLEDI3 spuHc}|NuMC| SAMS | SASS | MPW 5 - 26 State Unit LED Error Factor and Remedy Normal Abnorm cenc | Rpv(a) o x | Unit ready | the cPU is not running normally. Replace the unit. ACC(G) OA Data Blinking when changing the communicating screen (status) wor(R) x © |watchdog alarw! Replace the unit. xsec | RDY(G) ° x | unit ready | tn the upper left corner of the CRT; PC STATUSERROR* * Factor Factors 1: Sum check error( ladder) 2: sum check error (other than ladder) SLBUS error No END instruction No high-speed END instructioy At power-on No logical analog END 8031 ROM sum check error 8031 external RAM error SLBUS 2P-RAM error SLBUS TABLE ERROR Remedies 1-6, 10: Initialize the unit. 7-9 Replace the unit. Operating Watchdog alarm Replace the unit. RUN(G) oO x Ladder run When an SLBUS error occurred. Retrieve an erroneous slave with the SLBUS error table. SLBUS(G) A SLBUS RUN Blinking is delayed in case of SLBUS communication error. Retrieve an erroneous slave withthe SLBUS error table. wor 180 © | 64180 Replace the unit. (R) Watchdog alarm WDT31. 8031 Replace the unit. Watchdog alarm ‘SPEC ° x Unit ready When a watchdog alarm occurred. CPU RUN Replace the unit. When the CPU halted. Replace the unit. 5-27 State Unit LED Error Factor and Remedy Normal |Abnorma] spHc | stBus(G)} O SLBUS RUN | Unused FAIL(R) Unit file | Typical error message for the unit. 1.In case of DRAM parity error 2.In case of supply voltage drop 24.V + 18 Vor less +15 V> 10 V or less -15 V+ 9 V or Less 3.1n case of watchdog alarm Remedies 1, 3: Replace the unit. 2: Check the other units as well WDr(R) x O | Watchdog Replace the unit. alarm PERR(R) x Parity error| Replace the unit. BAT(R) x © | Battery alarm Replace the battery. wome | RDY(G) ° x | Unit ready | Watchdog alarm RUN(G) fe} FATL(G) x wor(c) x © | Watchdog Replace the unit when the system fails, Replace the unit when CPU halts. Occurs at power-on. NC initialization has not been completed. A soft alarm occurs when the NC unit operates. Replace the unit. Replace the unit when exceeding alarm| the time setting of the watchdog timer. Soft alarm | A soft alarm occurs. Replace Servo alarm the unit. POWER(G)| O Input power | 1.A voltage of 200 V AC is not alarm| applied. +5 °V off +15 V off 2.The fuse of the unit is gone. Remedies Check the AC input circuit. Replace the fuse 1.Load overcurrent “--| 2,Power failure Remedies 1.Check with the other control units disconnected. 2.Replace the unit. Notes) 1. O in the table indicates LED illuminated, A LED blinking, and X LED unilluminated. 5 - 29 4, POWER-ON ADJUSTMENT 4-1 Power-on Procedure @ @ Before turning on the power, set the DIP switches on each board of NUMC, SPEC, SAMS, SASS, LSPC, and MGDC(CGDC). For details, refer to Section 2 "FUNCTIONS AND HANDLING OF CONTROL UNITS". Turn on the DIP switch SW3-7 of SPHC, and then, turn on the power. The Board Initialize screen is displayed. Initialize each board, following the menu. For details, refer to Section 6-3 "Board Initialize Operation". Turn off the power, turn off the DIP switch SW3-7 of SPHC, and turn on the power again. Press the [ aux | and [_Y | keys simultaneously. The System Generation screen is displayed. On that screen, set the values of each table. For details, refer to Section 6-2 "Setting the System Generation Table". Enter(set) the PC ladder and others. Enter(set) the NC parameters. Select the Edit mode, press the keys[0] [D] [F] ana [anpur" keys on the Overall screen, and initialize the machining program area. Turn off the power, and then, turn it on again. 5-30 4-2 Setting the System Generation Table (1) system Table screen ‘The System Table screen shown below is displayed by pressing the [aux ] ana [x ] keys simultaneously. 90877 SYSTEM TABLE N RAM SIZE 20008 START ADDRESS [_ B00000 [No] TABtE NAME | tae [START ADR [No] TABLE wane | Size [START ADR jet] AT eee | Boo [it 6 @ Jez) SET e cRee Bee6eo /12 @ @ @3| TOOL 808 Bepe0@ |13 8 @ 104) SPARE Bao Ben6ee | 14 e @ 1@5 | MONT 4FOO BQE108 /15 e @ }@5) Durty 6 ® 16 8 o @7| DNC 2088 B13008(|17 @ 8 eS @ @ /}18 8 @ eo. @ @ }19 @ @ ho 1 a @ |2¢] PRGRM Bee | B15080 (2) Setting the system table ® select | RAM sizz/i| in the menu and enter values. The set values are as follows. For only 256K RAM(standard) 200008 For only 1M RAM 80000H For 256KB with extension memory added | (2 5 6K RAM) (1MRAM) (-500m) 60000H c0000H For 512KB with extension memory added, | A 0.0 0 0 H 1000008 00m, For 1MB with extension memory added 1200008 1800008 (200m) For 2MB with extension memory added 220000H 280000H (400m) 5-31 2) @ se ‘The set elect | START ADDRESS/2 256K RAM plus extension memory Other than the above in the menu and enter values. values are as follows. B600008 B000008 Select | TaBLE/3 | and enter the table names and sizes. No Table Name Size start Address o1 HI 600H BO0000H 02 SET cCA0OH BO00600H 03 TOOL BoDOO0OH As they are fixed, set as shown above. automatically if you enter the size. (a) Set the size for TOOL as follows. ‘The start address is set 8000H when there is no tool life, monitor, or DNC option, When any one of tool life, monitor, and DNC options is provided,set as follows depending on the number of tool offset pairs. No. of Tool Offset Pairs size 32 6 00H (COOH) 64 cooH(1800H) 100 (98) 1400H(2800H) 200 (200) 2800H(4800H) 400 (200) 5000H (4800H) (b) Values in ( are for 1 I When the tool life option is provided, set as follows. Enter the table name "SPARE" in the blanks below TOOL in the TABLE NAME column. Set the size for SPARE as follows. 5 - 32 ) No. of Tool Offset Pairs Size a2 BOOH (400H) 64 FOOH (400H) 100 (99) 1300H (4008) 200 C200) 2000H (800H) 400 (200) 3900H (800H) (c) When the monitor option is provided, set as follows. Enter the table name "MONI" in the blanks below TOOL in the TABLE NAME column. Set the size for MONI as follows. No. of Tool Offset Pairs Size 32 2800H (2000H) 64 2E00H (2000H) 100 C99) 39500H (2000H) 200 (99) 4800H (2000H) 400 (99) 6FOOH (2000H) (a) When the DNC option is pr Enter the table name "DNC' ‘TABLENAME column. For the size for DNC, set ovided, set as follows. Values in ( ) are for 1 0 Values in ( ) are for 1 I in the blanks below TOOL in the 20008. (e) When other options are provided, set the following data in the same way as when DNC potion is provided: Option Table name Capacity Reverse picture (MI ) BGCH 40008 Schedular (LM) SCHEDULE 500% 5-3: 3 (3) Precautions for setting fa) Since No.20 is fixed in the machining program area, you cannot enter other table. (b) When the extension memory is not added, adjust the sizes for theother tables so that the start address of No.20 will be B15000H. When an option is added and the start address of No.20 cannot be adjusted to B15000H, add the extension memory and alter the start address. When making adjustment, the minimum size has been already determined by the option as described before, and it cannot be made smaller. Therefore, adjust the start address of the machining program area by increasing the size. Alternatively, you can create the table name "DUMY" and enter an appropriate size to adjust it. (Example) | No Table Name Size Start Address o1 HI 6008 Bo0000H 02 SET CA00H|] BOOG00H 03 TOOL 5000H| BODO00H o4 oH oH 20|/ PRGRM E000H| B12000H {e) In the above case, the start address of No.20 can be set to B15000H by altering the size for TOOL from 5000H to 8000H or entering the table name DUMY and setting the size to 3000H. he standard data are set automatically by performing NC clear operation of Board Initialize. In case of standard specifications, you do not have to newly set the system generation table. 5-34 (4) Relation between additional memories and options. (a) The following table number of programs, and number of tools. shows the relations among the tape length, * Use care as no entry is * The minimum values +100. secure program areas approx. it is made. not possible to aake settings for positions where required program area sizes to execute ODF are the above it is desirable to (Normally, as shown in this table). for editing purpose, 200 to 2,000 larger than the figures (b) Examples of setting of system tables which correspond to options are shown here under. 5 35 (In case of MI) oe - Wo Extension Meaory (80 8) W/ Extention Meoory 258K (160 to 500 a) Start Address po0000 LAW Size 20000 AM Size 60000 Stert Address 860000 Tool Offset up to | Tool offeet Too! offset Tool Offset up to | Tool Lite 200 Fairs, | Tool offact 100 Pairs, Toot Lite| 200 Patrs, Tool Life| 200 Pairs, Tool Life] 100 Fairs, Too! Life| tool Lite, Meniter, | 400 Fairs, Tool Life Wonltor, DNC one Wortter. ONC one Monttar, DNC Na | Table Nene | Size] Start Address | Size| Siart Address | Size] Start address | size| Start Address | Size| Start Adéress | Size | Start Aedress on] a 600| — so0000 600 | — so0000 600} 00000 600| e000 800] —B60000 600 0000 o2| ser caco] —sogo0 | caoo | no 0B00 caoo] —sone00 | cao) —nsosoo | caoo| ~—ssoa00, | caoo 350600 03 | Toon 1400] sonov0 | ze00} © on000 | 2800) —aovo00§=— | 1400] —sav000 | 2800] —nenn00 | soon] ——nevooe o4| spare. 1a00] — soedoo | 2000} wors00 | 2000] —sozg00 © | soo} —seeaon | 2000] —neraoo | s900] —arz000 0s | wows 3500] noF700 3500/ —BFT00 4so0] asco | roo] 75000 os | onc zooo} —nizcoo | 2000 at 1400 2000} 872000 2000] s7o00 | 2000| 7400 or | nuuy 400] — arecoo | 1800] —iasoo | soo] ntza90 40] eracoo 0} 876000 soo} —B7E800 20] prcrw | noco| —a1so00 | wooo | —wsso0a | noon) —siso0o —fasooa| —nrsooe — eso | —areooo —farovo| ——zFoa0 4-3 Support Screen "Board Initialize" 4-3-1 “Specifications Purpose: To simplify initialization of various I type boards. Functions: + Initializes the NC board and extension memory board. + Initializes the PC board. + Clears the memory of an arbitrary address. + Sets the clock of the BI board. Ne CLEAR 1 PC RAM ur CLEAR 2] CLEAR 3/CLOCK 4 5 8 1 8 9 : Board Initialize Menu 4-3-2 Start and Termination 4-3-3 (1) start @ turn off the system power of the I type. ® shift the DIP switch SW3 No.7 of the HI board to the CLOSE side. ® Turning on the power starts only this "Board Initialize" screen (you cannot proceed to other screen), (2) Termination and normal start-up @ turn off the system power of the Il type(not terminated with the "Return" key). ® shift the DIP switch SW3 No.7 of the HI board back to the OPEN side. @ Turning on the power causes normal start-up. Initializing the NC Board @ If you press Fi "NC CLEAR", you are prompted to check a start. Press the "Y" key. ® Clear the NC board memory to zero(B000000-CFFFFFFH). + Clear the memory until all the RAM goes off, including the mounted extension memory. * To clear the memory, do so after checking for RAM existence at address intervals of 10000H. + When you make a read check and it is not zero, operation is stopped as an error immediately. + When there is no NC board, that is, when the memory cannot be read at B000000H through BLFFFFH, operation is stopped as an error immediately. Otherwise, next processing starts, indicating the RAM end. + Although the image area with no RAM is also cleared to zero, assuming that it has the RAM, and as a result, the address at the RAM end is displayed higher, but it cannot be helped. Initialize the system generation table with 80 m specification. Make it ODF. End eee 3-37 4-3-4 Initializing the PC Board I£ you press F2 "PC CLEAR", you are prompted to check a start. Press the "Y" key. Stop the ladder. Request to turn on the Write Enable switch. Start memory zero clear operation. Start memory clear after checking for RAM existence at the start ad dress and at address intervals of 10000H. When the memory cannot be read in the RAM existence check, operation is stopped as an error immediately, displaying the area cleared so far. + When a read check is made and it is not zero, operation is stopped -e@80 as an error immediately. + Clear range 208000 ~ AODSFFE A0D800 ~ AODFFDH AQEOOO ~ AOFFFDH 10000 ~ ALTFFFH 420000 ~ A27FFFH 430000 ~ A37FFFH 470000 ~ A77EFFH Initialize the ladder. Initialize the SLBUS table. Create the ladder checksum. Create the PC checksum. Request to turn off the Write Enable switch. End ©e9608 Clearing the RAM Use the RAM clear function when you want to clear to zero within an arbitrary address range. Press F3 “RAM CLEAR". Enter the start address. Enter the end address. The start address should be smaller than or equal to the end address. Press the "¥" key for confirmation. Start memory zero clear. Start memory clear after checking for RAM existence at the start address and at address intervals of 100008. When the memory cannot be read in the RAM existence check, operation is stopped as an error immediately, displaying the area cleared so far. + When a read check is made and it is not zero, operation is stopped -®e® ece as an error immediately. ® End a 3-38 4-3-6 Setting the clock of the HI Board Set the clock time of the HI board. A present time is always displayed at real time at the right end of the screen. @ press F4 "HI CLOCK". © Since you are asked to enter data in the following sequence, enter the data within specified ranges, respectively. The data out of range results in an error and you are prompted again. Pressing each Cancel key returns you to the previous entry sequentially. The Cancel Key at the last dominical year cancels work. Dominical Year(2 Digits)" 1990~2089 Month k~h £ Goes back with the Day I~ cancel key Hours (24-hour) o~23 Minutes o~5 9 Seconds o~5 9 ® at the last seconds entry, set the specified time to the HI clock timer. @ End @® Check the real-time clock displayed at the right end of the screen. 3 DAILY MAINTENANCE AND INSPECTION 5-1 Maintenance of Backup Battery For the LC memory back-up, this system uses a lithium battery which features a long reliability. The life span of this battery is about 1 year (at 25), Check and replace it with a new battery every year. It should be replaced when BAT LED of control system SPHC unit is turned "on" or. when the replacing time is displayed on CRT, Be sure to replace within one week after such indications are shown. (1) Battery specification Use the following battery. Maker: TOSHIBA ‘Type: ER6C Capacity: 2,000 maH (2) The following units require backup. SPEC For real-time clock LSPC IC memory( ladder program, etc.) (3) Replacement procedure 1. Turn off the power. 2. Disconnect a connector and remove the battery. 3. Install a new battery in the case and connect the connector properly. 4. Turn on the power and check that the BAT LED of the SPHC unit is unilluminated. 5. Clear the BAT alarm display. 6. Replace the battery within one hour. 5-2 adjusting the Real-time Glock The SPHC unitincorporates the real-time clock. Although it has been set upon shipment, it may have an error of about 30 seconds a month. Re-set it every few months. the real-time clock is used to control occurrence time of alarm, and so on. 5 - 40 ALARMS LIST The alarms are classified by types as shown below. 1. Overtravel alarms (Alarm No.0 to No.99) 2. Program alarms (Alarm No.100 to No.499) 3. Macro alarms (Alarm No.500 to No.599) 4, Tape I/O alarms (Alarm No.600 to 699) 5. Other alarms (Alarm No.700 to No.799) 6. Servo alarms (Alarm No.800 to 999) 7. system alarms (Alarm No.1000 to No.1199) 5-41 Alarm List No Message Description Remarks 1 | +1 HARD or Reached +1 stroke limit switch. 2 | +2 BARD OT Reached +2 stroke limit switch. 3 | +3 HARD oT Reached +3 stroke limit switch. 4 | +4 HARD or Reached +4 stroke limit switch. 5 | +5 HARD OT Reached +5 stroke limit switch. 6 | +6 HARD oT Reached +6 stroke limit switch. 1 | +7 HARD OT Reached +7 stroke limit switch. 8 | +8 HARD OT Reached +8 stroke limit switch. 9 | -1 HARD oT Reached -1 stroke limit switch. 10 | -2 HARD or Reached -2 stroke limit switch. 11 | -3 HARD or Reached -3 stroke limit switch. 12 | -4 HARD or Reached -4 stroke limit switch. ‘The axis name for alarm per axis follows the parameter 1010, 5-42 #1 as fed in +4 direction. No Message Description Remarks 13 | -5 HARD or Reached -5 stroke limit switch. 14 | -6 HARD or Reached ~6 stroke limit switch. 15 | -7 gap or Reached -7 stroke limit switch. 16 | -8 HARD or Reached -8 stroke limit switch. 1 18 19 20 21 | 41 sor ort Entered stored stroke limit range #1 as fed in +1 direction. 22 | 42 sorT orl Entered stored stroke limit range #1 as fed in +2 direction. 23 | 43 sor? ort Entered stored stroke limit range #1 as fed in +3 direction. 24 | +4 sorr orl Entered stored stroke limit range 5 = 43 No Message Description Remarks 25 | +5 sor ort Entered stored stroke limit range #1 as fed in +5 direction. 26 | +6 sorr ort Entered stored stroke limit range #1 as fed in +6 direction. 21 | 47 sor ort Entered stored stroke limit range #1 as fed in +7 direction. 28 | +8 SOFT orl Entered stored stroke limit range #1 as fed in +8 direction. 29 | -1 sor ort Entered stored stroke limit range #1 as fed in -1 direction. 30 | -2 sorr ort Entered stored stroke limit range #1 as fed in -2 direction. 3.1 | -3 sor ort Entered stored stroke limit range #1 as fed in -3 direction. 3 2-| -4 SOFT OTL Entered stored stroke limit range #1 as fed in -4 direction. 3.3 | -5 sorT ort Entered stored stroke limit range #1 as fed in -5 direction. 3.4 | -6 sorT ort Entered stored stroke limit range #1 as fed in -6 direction. 35 | -7 sorr ort Entered stored stroke limit range #1 as fed in -7 direction. 3.6 | -8 SOPT OTL Entered stored stroke limit range #1 as fed in -8 direction. 5 hb No Message Description Remarks 37 38 38 40 41 +1 SOFT OT2 Entered stored stroke limit range #2 as fed in +1 direction. 42 | +2 SOFT or2 Entered stored stroke limit range #2 as fed in +2 direction. 4.3 | +3 sorr or2 Entered stored stroke limit range #2 as fed in +3 direction. 44 +4 SOPT OT2 Entered stored stroke limit range #2 as fed in +4 direction. 45 | +5 sorr or2 Entered stored stroke limit range #2 as fed in +5 direction. 46 | +6 sorr or2 Entered stored stroke limit range #2 as fed in +6 direction. 47 +7 SOFT OT2 Entered stored stroke limit range #2 as fed in +7 direction. 48 | +8 SOFT or2 Entered stored stroke limit range #2 as fed in +8 direction. 5-45 No Message Description Remarks 49 | -1 sorr or2 Entered stored stroke limit range #2 as fed in -1 direction. 5 0 | -2 sorr or2 Entered stored stroke limit range #2 as fed in -2 direction. 5.1 | -3 sorr or2 Entered stored stroke limit range #2 as fed in -3 direction. 5 2 | -4 sorr or2 Entered stored stroke limit range #2 as fed in -4 direction. 53 | -5 sorr or2 Entered stored stroke limit range #2 as fed in -5 direction. 5 4 | -6 sor? or2 Entered stored stroke limit range #2 as fed in -6 direction. 5 5 | -7 sorr or2 Entered stored stroke limit range #2 as fed in -7 direction. 5 6 | -8 sorT or2 Entered stored stroke limit range #2 as fed in -8 direction. a7 5B 58 60 5 46 No Message Description Remarks 61 | +1 sorr or3 Entered stored stroke limit range #3 as fed in +1 direction. 6 2 | +2 sorT or3 Entered stored stroke limit range #3 as fed in +2 direction. 6 3 | 43 sorr or3 Entered stored stroke limit range #3 as fed in +3 direction. 64 | +4 sorr or3 Entered stored stroke limit range #3 as fed in +4 direction. 6 5 | +5 sorT o73 Entered stored stroke limit range #3 as fed in +5 direction. 6 6 | +6 SOFT O73 Entered stored stroke limit range #3 as fed in +6 direction. 67 | +7 sorr or3 Entered stored stroke limit range #3 as fed in +7 direction. 6 8 | +8 sorr or3 Entered stored stroke limit range #3 as fed in +8 direction. 6 9 | ~1 sorr or3 Entered stored stroke limit range #3 as fed in -1 direction. 10 | -2 sorr or3 Entered stored stroke limit range #3 as fed in -2 direction. 71 | -3 sorr or3 Entered stored stroke limit range #3 as fed in -3 direction. 72 | -4 sor or3 Entered stored stroke limit range #3 as fed in -4 direction. 5-47 No Message Description Remarks 13 | -5 sorr or3 Entered stored stroke limit range #3 as fed in -5 direction. 1 4 | -6 sorr or3 Entered stored stroke limit range #3 as fed in -6 direction. 15 | -7 sorr or3 Entered stored stroke limit range #3 as fed in -7 direction. 1 6 | -8 sorr or3 Entered stored stroke limit range #3 as fed in -8 direction. TT 78 79 80 81 a2 83 a4 5 - 48 No Message Description Remarks B5 86 aT 88 89 9 o {IN SOFT OT2 DURING + DIR | Axis travels over the inside stored stroke limit 2 in + direction. @ 1 |IN SOPT O12 DURING — DIR [Axis travels over the inside stored stroke limit 2 in — direétion. 9 2 [IN SOFT O73 DURING + DIR |axis travels over the inside stored stroke limit 3 in + direction. 9 9 [IN SOPT OT3 DURING — DIR |Axis travels over the inside stored stroke limit 3 in — direction. 9 ¢ [#8 SOFT or4 DURING + DIR | Axis travels over the inside stored stroke limit 4 in + direction. 9 5 [IN SOFT OT4 DURING — DIR | Axis travels over the inside stored stroke limit 4 in — direction. 9 6 | SOFT OT BEFORE MOVEMENT | Overtravel 1 is found in stroke check. 5-49 No Message Description Remarks 9 7 |SOPT OT2 BEFORE MOVEMENT | Overtravel 2 is found in stroke check. 9 g |SOFT OT3 BEFORE MOVEMENT | Overtravel 3 is found in stroke check. 9 9 |SOPT OT4 BEFORE MOVEMENT | Overtravel 4 is found in stroke check. 00 | G10 FORMAT ERROR G10 format is erroneous. 0 1 | ORIGIN RETURN INCOMPLETE| Move command is input for the axis that does not execute origin return. 0 2 | FO COMMAND FO is specified in the G01, G02 or G03 mode. 0 8 | SrtMoLTANEOUS CONTROL Move command is input exceeding the number of axes that can be IMPOSSIBLE controlled simultaneously. 0 4 | INPUT VALUE EXCEED Input value exceeds the maximum commandable value. 05 | G27 ERROR Axis specified by G27 does not return to reference point. 0 6 | PLANE SELECTION ERROR Plane select command (G17-G19) is erroneous. 0 7 | OFFSET NO. ERROR Offset number is erroneous. 08 | G28 ERROR Axis specified by G28 does not return to reference point. 5-50 No Message Description Remarks 09 INDEX TABLE ERROR Other axis is specified together with index table axis. INDEX TABLE ERROR Value other than a multiple in integers of the minimum angle of table indexing has been commanded. INDEX TABLE ERROR Wrong command value is input for the index table. ‘TOOL NO. ERROR Tool number is erroneous. POLAR GOORD INTERPOL. MODE ERROR Wrong command is input in the polar coordinate interpolation mode. POLAR GOORD INTERPOL. MODE ERROR Wrong G code is input in the polar coordinate interpolation. TOOL DIA/NOSE R COMPENSATE ERROR Start up/cancel of tool diameter/ nose R compensation is erroneous. TOOL DIA/NOSE R COMP. MODE ERROR Plane is changed over in the tool diameter /nose R compensation mode. ‘TOOL DIA/NOSE R COMP, MODE ERROR Overcut occurred in the tool diame ter/nose R compensation mode. TOOL DIA/NOSE R COMP. MODE ERROR There is no intersection in the to ol diameter/nose R compensation mo de. TOOL DIA/NOSE R COMP. MODE BRROR Wrong G code is input in the tool diameter/nose R compensation mode. TOOL LENGTH MEASUREMENT ERROR Wrong axis is specified in the tool length measurement mode. 5-51 Remarks No Message Description 2.1 | TOou LENGTH MEASUREMENT | Wrong D/H code is input in the ERROR tool length measurement. 2 2 | TOOL LENGTH MEASUREMENT | Wrong T code is input in the tool ERROR length measurement. 28 | TOOL LENGTH MEASUREMENT | Measurement point reach signal in ERROR the tool length measurement. 2 4 | CHAMFERING/CORNER R Axis travels over the programmed move range in the arbitrary angle ERROR chamfering/corner R mode. 2.5 | CHAMFERING/CORNER R Next block is other than G01,G02 and G03 in the arbitrary angle ERROR chamfering/corner R mode. 2 6 | CYLINDRICAL Tllegal axis is specified for the INTERPOLATION ERROR cylindrical interpolation. 27 | CYLINDRICAL Illegal G code is input in the INTERPOLATION ERROR cylindrical interpolation mode. 2.8 | G68 FORMAT ERROR Format of G68 block is erroneous. 29 | COORDINATE ROTATION MODE| Illegal G code is input in the ERROR coordinate rotation mode. 3.0 | BLOCK ERROR Programmed block is erroneous. 3.1 | ARC RADIUS DESIGNATION | Wrong value is input for radius in ERROR the are radius designation. 3.2 | CIRCULAR INTERPOLATION | arc of which radius difference ERROR between start point and end point is larger than parameter value is spcified. 5-52 No Message Description Remarks 338 CANNED CYCLE ERROR Canned cycle (G73-G89) is erroneous. DRILLING PATTERN CYCLE ERROR Command for a drilling pattern cycle is erroneous. CIRCULAR CUTTING ERROR Command for a square cutting is erroneous. SQUARE CUTTING ERROR Command for a square cutting is erroneous. POCKETING ERROR Command for the pocketing is erroneous, DIRECT TAP/ ERROR Command for a direct tapping is erroneous. HYPOTHETICAL AXIS ERROR Two or more axes are specified for hypothetical axis. PROGRAM RESTART ERROR Operation to restart program is erroneous. BLOCK RESTART ERROR Operation to restart a block is erroneous. G51 BLOCK FORMAT ERROR Format of G561 block is erroneous. SCALING MODE ERROR Illegal G code is input in the scaling mode. G511 BLOCK FORMAT ERROR Format of G511 block is erroneous. 5-53 No Message Description Remarks 45 MIRROR IMAGE MODE ERROR T1legal G code is input in the programmable mirror image mode. G53 ERROR Machine coordinate system Selection (G53) is input in incremental mode. SAFETY GUARD TOOL LENGTH ERROR Operation for safety guard tool length is erroneous. SAFETY GUARD CHECK ERROR Operation for safety guard checking is erroneous. HELICAL CUTTING ERROR Format of helical cutting is erroneous. + SOFT OTL DURING MOVEMENT Axis travels over the stored stroke limit 1 in + direction. - SOFT OTL DURING MOVEMENT Axis travels over the stored stroke limit 1 in - direction. + SOFT OT2 DURING MOVEMENT Axis travels over the stored stroke limit 2 in + direction. - SOFT OT2 DURING MOVEMENT Axis travels over the stored stroke limit 2 in - direction. + SOFT OT3 DURING MOVEMENT Axis travels over the stored stroke limit 3 in + direction. - SOFT OT3 DURING MOVEMENT Axis travels over the stored stroke limit 3 in - direction. + SOFT OF BERORE MOVEMENT + overtravel is found in stroke check. 5 = 5h No Message Description Remarks 5 7 | - SOFT OF BERORE - overtravel is found in stroke MOVEMENT check. 5 8 | 3-DIMENSIONAL TOOL Comp. | Format of 3-dimensional tool ERROR compensation is erroneous. 5 9 | 3-DIMENSIONAL TOOL CoMP.| There is no intersection in the ERROR 3-dimensional tool compensation. 6 0 | TOOL LENGTH COMPENSATION] Format of tool length compensation ERROR is erroneous. 6 1 | 100 POSITION OFFSET Tool position offset value is ERROR input in G02 or G03 mode. 6 2 | M CODE ERROR Wrong M code is specified for a canned cycle 6 3 | M CODE ERROR Format of M code command block is erroneous. 6 4 | OSCILLATION MODE ERROR | A block or command in the oscillation mode is erroneous. © 5 | ston sees oxsmamims we] # Pron Smmend he cbt tachina! lock.Was, tirsed oi/ptf ay 6 6 | SKIP INTERRUPT ERROR Read position of skip interruption is erroneous. 6 7 | + TOOL EDGE INTERFERENCE| Tool edge enters the interference range in + direction 6 8 | - TOOL EDGE INTERFERENCE] Tool edge enters the interference range in ~ direction 5-55 Remarks No Message Description 6 9 | HIGH SPEED MC PRG Register 0 no. of high speed REGISTER ERROR machining program is erroneous. 1 0 | BIGH SPEED MC PRG command for high speed machining REGISTER ERROR Program is erroneous. 1 1 | 3-DIM. COORD. CONVERSION | 3-dimensional coordinate ERROR conversion is erroneous. 7 2 | S54, G55 FORMAT ERROR Format of G54, G55 is erroneous. 7 3 | INTERRUPT TYPE MACRO Interrupt type macro is erroneous. ERROR 1 4 | EXPONENTIAL Exponential interpolation is INTERPOLATION ERROR erroneous. 7.5 | COMPLEX CANNED CYCLE Complex canned cycle is erroneous. ERROR 1 6 | SINGLE CANNED CYCLE Single canned cycle is erroneous. ERROR 11 | LINEAR INTERPOS. BY Linear interpolation by angle ANGLE ERROR designation is erroneous. 1 8 | CHAMFERING/CORNER R Chamfering/corner R is erroneous. ERROR 7 9 | GROOVE WIDETH Groove width compensation is COMPENSATION ERROR erroneous. 80 | G41,c42 COMMAND G41 or G42 code is input in IMPOSSIBLE the mode of G140 or G143- 5 - 56 No Message Description Remarks 8 1 | G41, 642 COMMAND C41 or G42 code is input in the IMPOSSIBLE mode of C140 or G143. 8 2 |2 SERIES CALL COMMAND Call command of the 2 series ERROR program is erroneous. 8 3 | G128 ERROR G128 command is erroneous. 8 4 | BACK MACHINING ERROR Fore or back maching command is erroneous. 8 5 |B.G GRAPHIC G CODE ERROR | Illegal G code is input in the background graphic. 8 6 | WoRK coorDrNATE sysrem | Work coordinate system preset error occurs in initial PRESET ERROR reference point return complete. 8 7 | PostTiow CHECK ERROR Position check is erroneous. 8 8 | No OPTION FOR DESTINATION 89 | PARAMETER ERROR 90 | TLEBGAL COMAND Tllegal command for the CNC is input. 9 1 | oprros command Option for the specified command is not attached. 9 2 | SAFETY GUARD CHECK ERROR| Safety quaed checking error Warning occurred. 5-97 No Message Description Remarks 93 | Mc INTERRUPT POINT ‘Two or more axes are specified for the machining interrupt point RETURN ERROR ret urn operation. 9 4 | MC INTERRUPT POINT RETURN IMPOS. 95 | BLOCK RESTART IMPOSSIBLE| Block cannot be restarted in the ON status. 96 | Retrace error Illegal command is input with RETRACE switch turned ON. 87 | SAFETY GUARD ERROR ool length check button for safety guaed is pressed illegally. 9 8 | SAFETY GUARD COMMAND Illegal command is input in ‘thine the safety guard mode. 99 | BLOCK POINTER ERROR Block pointer is erroneous. Warning 00 | G179 ERROR G179 command is erroneous. on 5 - 58 No Message Description Remarks 280 ROBOT PROGRAM ERROR Illegal command is input in the robot. 281 282 283 284 285 |ROBOT AUTO TEACHENG MODE | Command for the auto teaching mode ERROR is erroneous. 286 287 2e8 [Entry prohibit barrier | Entered into prohibited area (interlock area A) while the robot while robot is moving was moving. 2a9 | Entry prohibit barrier | Entered into entry pioh:bit before robot moves barrier (interlock area A) when checked before moving. 5-59 No Message Description Remarks 290 ROBOT CANNED CYCLE ERROR 290 - G293 Command is erroneous. 291 292 293 294 295 296 297 298 299 5 - 60 No Message Description Remarks 00 EXCESSIVE CHARACTERS Number of characters in a block exceeds the limit. TOO LARGE COMMAND VALUE Integer specified exceeds allowable number of digits. UNKNOWN VARI. OF CHARACTER LINE Unknown variable of character is reffered. MAKING VARI. OF CHR. LINE IMPOSSIBLE Making variable of character line is impossible. Character line is long or variable exceeds the limit. UNDEFINED G CODE Undefined G code is input. SETVN INSTRUCTION FORMAT ERROR Format of SETVN instruction is erroneous. SYSTEM VARIABLE ERROR Illegal value is assigned to a system variable. Unable to detect value of variable Condition to obtain variable is faulty. GOLICAL OPERATION OVERFLOW OR, XOR, or AND operand is not within 32 bits. MACRO CALL ARGUMENT ERROR Too many arguments are used in the argment designation 2 for custom macro calling. MACRO STATEMENT FORMAT ERROR Format of macro statement is erroneous. DECIMAL POINT '.' ERROR Decimal point is used in the address that cannot contain it. Or, two decimal points are used. 5 61 No Message Description Remarks 12 | MINUS SIGN '~' ERROR Negative value is used for the address that cannot contain minus sign. Or, two minus signs are used 13 | DATA FOLLOWING ADDRESS | There is no value or ‘expression’ NOT FOUND following address. 1 4 | EXPRESSION ERROR Expression is erroneous. 15 | TLDEGAL VARIABLE NO. Illegal variablenumber is input. 16 | ILLEGAL CHARACTER Tllegal character is specified in a program. 17 | INVALID INPUT VARIABLE Invalid input valiable is input. 1 8 | Faulty value of variable | Unable to read the variable, because it is faulty or faulty value of variable was input. 19 | ILLEGAL PARENTHESIS Number of parentheses is unmatched 2 0 | MIXED NC AND MACRO Macro statement and NC statement STATEMENT are mixed in the same block. 21 | CORRESPOND SEQ. NO. NOT | There is no jump destination sequence No. specified by GOTOn or FOUND M99Pn. 2 2 | CORRESPOND PROGRAM NOT | There is no program to be called. FOUND 2.3 | DIVIDED BY 0 0 is used as a divisor. 5 - 62 No Message Description Remarks 24 SQUARE ROOT OF NEGATOVE VALUE An attempt to calculate square root of negative value was made. NEGATIVE VALUE IN FUNC. ‘BCD/BIN Operand of function BCD or BIN is negative. NON-BCD DATA IN FUNCTION BIN Operand of function BIN is not BCD. OPERATION OVERFLOW Operation exceeds the floating- point limit. DO/END INENTIFICATION NO. ERROR Do or END identification number exceeds the limit. JUMP DESTINATION IN DO Lop Sequence No. for jump destination is within iDO-END loop. DO/END LOOPS INTERSECTED DO and END loops are intersected. POPEN CONMAND NOT FOUND Printout is attempted without specifying POPEN command. MACRO NESTING ERROR Total nesting levels of subprogran call and macro call exceed the li mit. MACRO NESTING ERROR Nesting levels of macro call exceed the limit. MULTI. CALL COMMANDS IN A BLOCK Two or more call commands are specified in the same block. DO/END IN DNC Do/End etc. command is input in DNC program. 5 - 63 No Message Description Remarks 5 64 Message Description Remarks 4 Execute ALM ALM message was executed. 5-65 No Message Description Remarks. 600 RS232C ERROR Signal quality check signal (CD) Warning of RS232C interface is in OFF Status. 601 RS232C ERROR Transmission format is Warning erroneous. 602 | Rs232¢ ERROR Number of received characters Warning exceeds the Limit. 603 RS232C ERROR Next character is received Warning before received characters are read. 604 RS232C ERROR Stop bit cannot be detected in Warning the received characters. 605 RS232C ERROR Parity error is found in the Warning received characters. 606 RS232C ERROR TH check error. Warning 607 ° | Rs232¢ ERROR TV check error. Warning 608 RS232C ERROR Tllegal character is found in Warning the read characters. 609 RS232C ERROR Number of registered programs Warning exceeds the limit. 610 | RS232¢ ERROR Bioeth fughater weue ie (HAT; Warning 611 | ns2320 ERROR The O number has already been Warning registered. 5 - 66 No Message Description Remarks 612 RS232C ERROR The O number is not found in Warning the received data. 613 614 RS232C ERROR Editing prohibited is Warning registered. 615 RS232C ERROR Regist of program is impossible Warning comfirm program list. 616 | Rs232¢ ERROR This port is now used change Warning another port. 617 | Rs232c eRRor Regist of program is impossible Warning set memory key to write. 618 | Rs232¢ ERROR Delete of program is impossible. Warning 619 620 621 622 623 5 - 67 No Message Description Remarks 00 01 | 1 AXIS ORIGIN RETURN Ast axis deceleration signal is turned ON and OFF once, then ON ag DECEL. SIG. ain. 0 2 | 2 AXIS ORIGIN RETURN 2st axis deceleration signal is turned ON and OFF once, then ON ag DECEL. SIG. ain. 0 3 | 3 AXIS ORIGIN RETURN 3st axis deceleration signal is turned ON and OFF once, then ON ag DECEL. SIG. ain. 0 4 | 4 AXIS ORIGIN RETURN 4st axis deceleration signal is turned ON and OFF once, then ON ag DECEL. SIG. ain. 05 | 5°AXIS ORIGIN RETURN Sst axis deceleration signal is turned ON and OFF once, then ON ag DECEL. SIG. ain. 0 6 | 6 AXIS ORIGIN RETURN 6st axis deceleration signal is turned ON and OFF once, then ON ag DECEL. SIG. ain. 0 7 | 7 AXIS ORIGIN RETURN 7st axis deceleration signal is turned ON and OFF once, then ON ag DECEL. SIG. ain. 0 8 | 8 AXIS ORIGIN RETURN 8st axis deceleration signal is turned ON and OFF once, then ON ag DECEL. SIG. ain. o9 1 0 | W SETTER MODE ERROR W setter mode is selected without manual origin return. 11 | W SBPTER MODE ERROR Measurement is executed in two or more axes simultaneously in the W setter mode. 5 - 68 No Message Description Remarks 12 | Q SETTER MODE ERROR W setter mode is selected without manual origin return. 13 | Q SETTER MODE ERROR Measurement. is executed in two or more axes simultaneously in the Q setter mode. 14 | q serrer rwrertock Input of radius point is interlocked in the Q setter mode. 15 | Measurement error Machine lock was used while measuring. 16] Tool setter measurement | Measured in other than tool picture, or measuring direction is error incorrect. ; Unable to use the measuring direction error ATi) Sekadts function in the present spindle direction, Set the spindle in correct direction. 18 19 5-69 No Message Description Remarks 7 2 0| occurRENcE OF TOOL SETUP| Tool setup has occurred. Warning Refer to Tool Layout. 7 2.1) AUTO OPERATION CANNOT There are no conditions for Warning START starting auto operation 7 2 2| ALL ORIGIN RETURN Auto operation is started without | Warning INCOMPLETE all axis origin return. 7 2 3| TOOL SETUP ERROR Tool layout setting is erroneous. 72 7.2.5] G194 MEASURE Unregistered tool is selected in COMPENSATION ERROR the G194 block. 7 2 6| EXTERNAL MEASUREMENT There is no evaluation result by external measuring unit. Or, DATA ERROR plural results are input at a time 7 27| FIXED CHARACTER Tool life span management function is notadded. Otherwise, number of AMENDMENT ERROR tool life span management for fixe character amendment is not set. 72 72 7 3 0| EXTERNAL NIMBER SEARCH | Date of the external O number search or external N number search ERROR is abnormal. 73 73 2] EXTERNAL DATA Upper 4 digits (BIA4 to BIA7) of INPUT/OUTPUT ERROR the address signal for the external data input/output. are not correctly set. 5-70 Message Description Remarks 7 3 EXTERNAL DATA INPUT/OUTPUT ERROR Upper 4 digits (EIA4 to BIA7) of the address signal for the external data input/output are not correctly set. 7°34] EXTERNAL DATA INPUT Values input into the data signals EID32 to EID47 for the external ERROR data input are exceeding the permission range. 73.5] EXTERNAL DATA INPUT Values input into the data signals EID32 to ELD47 for the external ERROR data input are exceeding the permission range. 7 3.6] EXTERNAL DATA OUTPUT Another output request was made ERROR duringthe external data output. 73 is 73 74 74 7 5 0} AUTOMATIC/NANULAL Aaxis with the parkingsignel set on was commanded when the SIMULTANEOUS DRIVE ERROR| automatic/manual simultaneous drive signal is set on. ae} 5-71 No Message Description Remarks 6 0 | ROTARY TOOL axrs Parameter setting is erroneous SYNCHRONOUS CONTROL concerning synchronous control ERROR of rotary tool axis. 61 6 2 | SPINDLE GEAR RATIO ERROR 63 64 65 66 eT 68 69 7 0 | SPINDLE OVERLOAD Warning 7 1 | SPINDLE NO-LOAD ALARM Warning 5-72 No. Message Description Remarks 1 2 | X-AXIS OVERLOAD Warning 7 3 | Y-AXIS OVERLOAD Warning 7 4 | Z-AXIS OVERLOAD Warning 1 5 | ROTARY TOOL OVERLOAD Warning 76 rT? 78 79 8 0 | BROKEN TOOL IS SELECTED Warning 8 1 | WORN-OUT TOOL IS Warning SELECTED 8 2 | PRE-MACHINING TOOL CHECK] Haulty tool is found in tool check| Warning ERROR before machining. 8 3 | MONITOR PRG FORMAT Program of tool check before | Warning ERROR machining is erroneous. 5-73 No Message Description Remarks 84 Commanded tool registration error Specified tool is not registered in the specified tool area. Warning 5-74 No Message Description Remarks 800 | 1 aXIs INSTANT Overcurrent flows instantaneously OVERCURREN in the 1st axis. 801 | 2 aXts INSTANT Overcurrent flows instantaneously OVERCURREN in the 2nd axis. 802 | 3 AXIS INSTANT Overcurrent flows instantaneously OVERCURREN in the 3rd axis. 803 | 4 AXIS INSTANT Overcurrent flows instantaneously OVERCURREN in the 4th axis. 80 4 | 5 AXIS INSTANT Overcurrent flows instantaneously OVERCURREN in the 5th axis. 805 | 6 AXIS INSTANT Overcurrent flows instantaneously OVERCURREN in the 6th axis. 8 0 6 | 7 AXIS INSTANT Overcurrent flows instantaneously OVERCURREN in the 7th axis. 807 | 8 AXIS INSTANT Overcurrent flows instantaneously OVERCURREN in the 8th axis. 8 0 8 | 1 AXIS EFFECTIVE CURRENT] Effective current in the Ist axis over is excessive. 809 | 2 AXIS EFFECTIVE CURRENT] Effective current in the 2nd axis ovER is excessive. 8 1 0 | 3 AXIS EFFECTIVE CURRENT] Effective current in the 3rd axis OVER is excessive. 8 1 1 | 4 AXIS EFFECTIVE CURRENT| Effective current in the 4th axis OVER is excessive. ‘The axis name for alarm per axis follows the parameter 1010. 5-75 Message Description Remarks, 5 AXIS EFFECTIVE CURRENT Effective current in the 5th is excessive. axis 6 AXIS OVER EFFECTIVE CURRENT Effective current in the 6th is excessive. axis 7 AXIS OVER EFFECTIVE CURRENT Effective current in the 7th is excessive. axis 8 AXIS OVER EEFECTIVE CURRENT Effective current in the 8th is excessive. axis 1 AXIS PEAK CURRENT OVER Peak current in the ist excessive. axis 2 AXIS PEAK CURRENT OVER Peak current in the 2nd excessive. axis 3 AXIS PEAK CURRENT OVER Peak current in the 3rd excessive. axis is 4 AXIS PEAK CURRENT OVER Peak current in the 4th excessive. axis is 5 AXIS PEAK CURRENT OVER Peak current in the 5th excessive. axis is 6 AXIS PEAK CURRENT OVER Peak current in the 6th excessive. axis is 7 AXIS PEAK CURRENT OVER Peak current in the 7th excessive. axis is 8 AXIS PEAK CURRENT OVER Peak current in the 8th excessive. axis is 5 - 76 No Message Description Remarks 24 AXIS ERROR OVER Error in the 1st axis is excessive 25 | 2 AXIS ERROR OVER Error in the 2nd axis is excessive 26 AXIS ERROR OVER Error in the 3rd axis is excessive. 27 AXIS ERROR OVER Error in the 4th axis is excessive 28 AXIS ERROR OVER Error in the 5th axis is excessive 29 | 6 AXIS ERROR OVER Error in the 6th axis is excessive 30 | 7 AXIS ERROR OVER Error in the 7th axis is excessive 31 | 8 AXIS ERROR OVER Error in the 8th axis is excessive 32 AXIS COMMUTATION ERROR} Commutation pulse in the 1st axis is erroneous. 3.3 | 2 axrs commurarron ERROR| Commutation pulse in the 2nd axis is erroneous. 3 4 | 3 AXIS COMMUTATION ERROR| Commutation pulse in the 3rd axis is erroneous. 3.5 | 4 AXTS COMMUTATION ERROR| Commutation pulse in the 4th axis is erroneous. 5-77 No Message Description Remarks 8 3.6 | 5 AXIS COMMUTATION ERROR| Commutation pulse in the Sth axis is erroneous. 8 3.7 | 6 AXIS COMMUTATION ERROR| Commutation pulse in the 6th axis is erroneous. 8 3 8 | 7 AXIS COMMUTATION ERROR| Commutation pulse in the 7th axis is erroneous. 8 3.9 | 8 AXIS COMMUTATION ERROR| Commutation pulse in the 8th axis is erroneous. 8 4 0 | 1 AXIS VELOCITY FEEDBACK| The 1st axis velocity feedback ERROR pulse is erroneous. 8 4.1 | 2 AXIS VELOCITY FEEDBACK| The 2nd axis velocity feedback ERROR pulse is erroneous. 8 4.2 | 3 AXIS VELOCITY FEEDBACK| The 3rd axis velocity feedback ERROR pulse is erroneous. 8 4.3 | 4 AXIS VELOCITY FEEDBACK| The 4th axis velocity feedback ERROR pulse is erroneous. 8 44 | 5 AXIS VELOCITY FEEDBACK| The 5th axis velocity feedback ERROR pulse is erroneous. 8 45 | 6 AXIS VELOCITY FEEDBACK| The 6th axis velocity feedback ERROR pulse is erroneous. 8 4.6 | 7 AXIS VELOCITY FEEDBACK] The 7th axis velocity feedback ERROR pulse is erroneous. 847 | 8 AXIS VELOCITY FEEDBACK] The 8th axis velocity feedback ERROR Pulse is erroneous. 5-78 No Message Description Renarks 48 | 1 AXIS POSITION FEEDBACK| The 1st axis position feedback ERROR pulse is erroneous. 49 | 2 AXIS POSITION FEEDBACK) The 2nd axis position feedback ERROR pulse is erroneous. 5 0 | 3 AXIS POSITION FEEDBACK| The 3rd axis position feedback ERROR pulse is erroneous. 5 1 | 4 AXIS POSITION FEEDBACK] The 4th axis position feedback ERROR pulse is erroneous. 5 2 | 5 AXIS POSITION FEEDBACK| The 5th axis position feedback ERROR pulse is erroneous. 5 3 | 6 AXIS POSITION FEEDBACK] The 6th axis position feedback ERROR Pulse is erroneous. 5 4 | 7 AXIS POSITION FEEDBACK] The 7th axis position feedback ERROR pulse is erroneous. 5 5 | 8 AXIS POSITION FEEDBACK| ‘The 8th axis position feedback ERROR pulse is erroneous. 5 6 | 1 AXIS COMMUTATION Commutation line for the Ist axis DISCONNECT is disconnected. 5 7 | 2 AXIS COMMUTATION Commutation line for the 2nd axis DISCONNECT is disconnected. 5 8 | 3 AXIS COMMUTATION Commutation line for the 3rd axis DISCONNECT is disconnected. 5 9 | 4 AXIS COMMUTATION Commutation line for the 4th axis DISCONNECT is disconnected. 5-79 No Message Description Remarks 5 AXIS COMMUTATION DISCONNECT Commutation line for the 5th axis is disconnected. 6 AXIS COMMUTATION DISCONNECT Commutation line for the 6th axis is disconnected. 7 AXIS COMMUTATION DISCONNECT Commutation line for the 7th axis is disconnected. 8 AXIS COMMUTATION Commutation line for the 8th axis DISCONNECT is disconnected. 64 | 1 AXIS VEL. FEEDBACK The ist axis velocity teedback DISCONNECT line is disconnected. 65 | 2 AXIS VEL. FEEDBACK The 2nd axis velocity teedback DISCONNECT line is disconnected. 6 6 | 3 AXIS VEL. FEEDBACK The 3rd axis velocity teedback DISCONNECT line is disconnected. 67 | 4 axrs VEL. FEEDBACK The 4th axis velocity teedback DISCONNECT line is disconnected. 68 | 5 AXIS VEL. FEEDBACK The 5th axis velocity teedback DISCONNECT line is disconnected. 69 | 6 AXIS VEL. FEEDBACK The 6th axis velocity teedback DISCONNECT line is disconnected. 70 | 7 aXIS VEL, FEEDBACK The 7th axis velocity teedback DISCONNECT line is disconnected. 71 | 8 AXIS VEL. FEEDBACK The 8th axis velocity teedback DISCONNECT line is disconnected. 5 - 80 No Message Description Remarks 7 2 | 1 AXIS POS, FEEDBACK The Ist axis position feedback DISCONNECT line is disconnected. 7 3 | 2 AXIS POS. FEEDBACK The 2nd axis position feedback DISCONNECT line is disconnected. 14 | 3 AXIS POS. FEEDBACK the 3rd axis position feedback DISCONNECT line is disconnected. 75 | 4 AXIS POS. FEEDBACK The 4th axis position feedback DISCONNECT line is disconnected. 1 6 | 5 AXIS POS. FEEDBACK The 5th axis position feedback DISCONNECT line is disconnected. 71 | 6 AXIS POS. FEEDBACK The 6th axis position feedback DISCONNECT line is disconnected. 17 8 | 7 AXIS POS. FEEDBACK The 7th axis position feedback DISCONNECT line is disconnected. 79 | 8 axXIS Pos. FEEDBACK The 8th axis position feedback DISCONNECT line is disconnected. 80 | 1 AXIS ADU CIRCUIT ADU circuit protector in the 1st PROTECTOR axis is in OFF status. 81 | 2 axrs abu CIRCOIT ADU circuit protector in the 2nd PROTECTOR axis is in OFF status. 8 2 | 3 AXIS ADU CIRCUIT ADU circuit protector in the 3rd PROTECTOR axis is in OFF status. 83 | 4 axzs ADU CIRCUIT ADU circuit protector in the 4th PROTECTOR axis is in OFF status. 5 - 81 No Message Description Remarks 8 4 | 5 AXIS ADU CIRCUIT ADU circuit protector in the 5th PROTECTOR axis is in OFF status. 85 | 6 AXIS ADU CIRCUIT ADU circuit protector in the 6th PROTECTOR axis is in OFF status. 8 6 | 7 AXIS ADU CIRCUIT ADU circuit protector in the 7th PROTECTOR axis is in OFF status. 87 | 8 aXIs ADU CIRCUIT ADU circuit protector in the 8th PROTECTOR axis is in OFF status. 8 8 | 1 AXIS REGENERATE RESI. | Regenerative resistor in the 1st OVERHEA axis is overheated. 8 9 | 2 AXIS REGENERATE RESI. | Regenerative resistor in the 2nd OVERHEA axis is overheated. 9 0 | 3 AXIS REGENERATE RESI. | Regenerative resistor in the 3rd OVERHEA axis is overheated. 9 1 | 4 AXIS REGENERATE RESI. | Regenerative resistor in the 4th OVEREEA axis is overheated. 9 2 | 5 AKIS REGENERATE RESI. | Regenerative resistor in the 5th OVERHEA axis is overheated. 93 | 6 AXIS REGENERATE RESI. | Regenerative resistor in the 6th OVERHEA axis is overheated. 9 4 | 7 AXIS REGENERATE RESI. | Regenerative resistor in the 7th OVERHEA axis is overheated. 95 | 8 AXIS REGENERATE RESI. | Regenerative resistor in the 8th OVERHEA axis is overheated. 5 = 82 No Message Description Remarks 8 9.6 | 1 AXIS TRANSISTOR The Ist axis transistor is OVERHEA overheated. 8 9 7 | 2 AXIS TRANSISTOR The 2nd axis transistor is OVERHEA overheated. 89 8 | 3 AXIS TRANSISTOR The 3rd axis transistor is OVERHEA overheated. 899 | 4 AXIS TRANSISTOR The 4th axis transistor is OVEREEA overheated. 90 0 | 5 AXIS TRANSISTOR The Sth axis transistor is OVERHEA overheated. 901 | 6 AXIS TRANSISTOR The 6th axis transistor is OVERHEA overheated. 80 2 | 7 AXIS TRANSISTOR The 7th axis transistor is OVERHEA overheated. 8 0 3 | 8 AXIS TRANSISTOR The 8th axis transistor is OVERHEA overheated. 90 4 | 1 axrs Pcu CIRCUIT PCU circuit protector in the 1st PROTECTOR axis is in OFF status. 90 5 | 2 axXIS PCO CIRCUIT PCU circuit protector in the 2nd PROTECTOR axis is in OFF status. 90 6 | 3 AXIS PCU CIRCUIT PCU circuit protector in the 3rd PROTECTOR axis is in OFF status. 807 | 4 axIs PCU CIRCUIT PCU circuit protector in the 4th PROTECTOR axis is in OFF status. 5-83 No Message Description Remarks 90 8| 5 AXIS PcU CIRCUIT PCUcircuit protector in the 5th PROTECTOR axis is in OFF status. 9 09| 6 AXIS PcU CIRCUIT PCUcircuit protector in the 6th PROTECTOR axis is in OFF status. 910] 7 AXIS PCU CIRCUIT PCUcircuit protector in the 7th PROTECTOR axis is in OFF status. 9 11] 8 AXIS PCU CIRCUIT PCUcircuit protector in the 8th PROTECTOR axis is in OFF status. 912) 1 AXIS SERIAL DATA Serial data of Ist axis cannot be COMMUNICATION ERROR read. 913] 2 AXIS SERIAL DATA Serial data of 2nd axis cannot be COMMUNICATION ERROR read. 914) 3 AXIS SERIAL DATA Serial data of 3rd axis cannot be COMMUNICATION ERROR read. 915] 4 AXIS SERIAL DATA Serial data of 4th axis cannot be COMMUNICATION ERROR read. 9 1 6| 5 AXIS SERIAL DATA Serial data of 5th axis cannot be COMMUNICATION ERROR read. 91 7| 6 AXIS SERIAL DATA Serial data of 6th axis cannot be COMMUNICATION ERROR read. 9 1 8| 7 AXIS SERIAL DATA Serial data of 7th axis cannot be COMMUNICATION ERROR read. 9 19] 8 AXIS SERIAL DATA Serial data of 8th axis cannot be COMMUNICATION ERROR read. 5 ~ 84 No Message Description Remarks 9 20| 1 AXIS SERIAL DaTA Comparison results of 1st axis COMPARTSON ERROR serial data are not met. 921] 2 AXIS SERIAL DATA Comparison results of 2nd axis COMPARTSON ERROR serial data are not met. 9 2 2| 3 AXIS SERIAL DATA Comparison results of 3rd axis COMPARISON ERROR serial data are not met. 92.3] 4 AXIS SERIAL DATA Comparison results of 4th axis COMPARISON ERROR serial data are not met. 924] 5 axrs SERIAL Data Comparison results of Sth axis COMPARISON ERROR serial data are not met. 9 2.5| 6 AXIS SERIAL DATA Comparison results of 6th axis COMPARISON ERROR serial data are not met. 9 2.6] 7 AXIS SERIAL DATA Comparison results of 7th axis COMPARISON ERROR serial data are not met. 927 8 axIs SERIAL DATA Comparison results of 8th axis COMPARISON ERROR serial data are not met, 92.8] 1 AXIS REVERSE Reverse distribution of 1 axis ic DISTRIBUTION NOT COMPLETED not completed. 9.2.9] 2 AXIS REVERSE Reverse distribution of 2 axis is DISTRIBUTION NOT COMPLETED not completed. 930] 3 axs REVERSE Reverse distribution of 3 axis is DISTRIBUTION NOT COMPLETED not completed, Reverse distribution of 4 axis is 4 AKIS REVERSE DISTRIBUTION NOT COMPLETED not completed. 5-85 No Message Description Remarks 93 2| 5 AXIS REVERSE Reverse distribution of 5 axis is DISTRIBUTION NOT COMPLETED not completed. 93.3] 6 AXIS REVERSE Reverse distribution of 6 axis is DISTRIBUTION NOT COMPLETED not completed. 93.4] 7 AXIS REVERSE Reverse distribution of 7 axis is DISTRIBUTION NOT COMPLETED not completed. 93.5] 8 AXIS REVERSE Reverse distribution of 8 axis is DISTRIBUTION NOT COMPLETED not completed. 93.6] 1 AXIS MULTI-REVOLUTION | Data clear for lst axis multi- DATA CLEAR NOT COMPLETED| revolution is not completed. 9 37| 2 AXIS MULTI-REVOLUTION | Data clear for 2nd axis multi- DATA CLEAR NOT COMPLETED | revolution is not completed. 9 3 8| 3 AXIS MULTI-REVOLUTION | Data clear for 3rd axis multi- DATA CLEAR NOT COMPLETED | revolution is not completed. 93.9] 4 AXIS MULTI-REVOLUTION | Data clear for 4th axis multi- DATA GLEAR NOT COMPLETED | revolution is not completed. 9 4 0] 5 AXIS MULTI-REVOLUTION | Data clear for 5th axis multi-~ DATA CLEAR NOT COMPLETED | revolution is not completed. 9 4 1] 6 AXIS MULTI-REVOLUTION | Data clear for 6th axis multi- DATA CLEAR NOT COMPLETED | revolution is not completed. 9 4 2] 7 AXIS MULTI-REVOLUTION | Data clear for 7th axis multi~ DATA CLEAR NOT COMPLETED] revolution is not completed. 9 4 3| 8 AXIS MULTI-REVOLUTION | Data clear for 8th axis multi- DATA CLEAR NOT COMPLETED revolution is not completed. 5 - 86 No Message Description Renarks. 44 | ABSOLUTE Pos~TION Battery voltage of Absolute DETECTOR DEAD BATTERY Position Detector is low. 45 46 EMERGENCY STOP Warning Servo-parameter incorrect| Faulty servo-parameter setting. 5 0 | 1 AXIS 1-REVOLUTION SIG. | 1-revolution signal of the 1st “axis is nto turned on within the ERROR predetermined range. 5 1 | 2 AXIS 1-REVOLUTION siG.| 1-revolution signal of the 2nd~ axis is nto turned on within the ERROR predetermined range. 5 2 | 3 AXIS 1-REVOLUTION sTG.| 1-revolution signal of the 3rd axis is nto turned on within the ERROR predetermined range. 5 8 | 4 AXIS 1-REVOLUTION SIG. | 1-revolution signal of the 4th _ axis is nto turned on within the ERROR predetermined range. 5 4 | 5 AXIS 1-REVOLUTION SIG.| 1-revolution signal of the 5th axis is nto turned on within the ERROR predetermined range. 5 5 | 6 AXIS 1-REVOLUTION SIG. | 1-revolution signal of the 6th ERROR axis is nto turned on within the predetermined range. 5 - 87 distribution amount excessive is excessive. No Message Description Remarks 95 6 | 7 AXIS 1-REVOLUTION SIG.| 1-revolution signal of the 7th axis is nto turned on within the ERROR predetermined range. 957 | 8 AXIS 1-REVOLUTION sIG.| 1-revolution signal of the 8th axis is nto turned on within the ERROR Predetermined range. 9 58 |single axis multi-rotatiod Single axis multi-rotation data ldata clear error can not be cleared. 959 [2 exes multi-rotation data 2 axes multi-rotation data can not lclear error be cleared. 9 60 [3 axes multi-rotation data 3 axes multi-rotation data can not clear error be cleared. 961 |4 axes multi-rotation datd 4 axes multi-rotation data can not clear error be cleared. 962 [5 axes multi-rotation datd 5 axes multi-rotation data can not lclear error be cleared. 9 63 [6 axes multi-rotation data 6 axes multi-rotation data can not| clear error be cleared. 964 |7 exes multi-rotation datq 7 axes multi-rotation data can not| clear error be cleared. 965 |@ axes multi-rotation data 8 axes multi-rotation data can not lclear error be cleared. 966 | Single axis reverse Single axis reverse distribution distribution amount excessive amount is excessive. 967 | 2 axis reverse 2 axis reverse distribution amount 5 = 88 No Message Description Remarks 68] 3 axis reverse 3 axis reverse distribution amount distribution amount excessive is excessive. 69 | 4 axis reverse 4 axis reverse distribution amount distribution amount excessive is excessive. 70) 5 axis reverse 5 axis reverse distribution amount distribution amount excessive is excessive. 71] 6 axis reverse 6 axis reverse distribution amount distribution amount excessive is excessive. 72| 7 axis reverse 7 axis reverse distribution amount distribution amount excessive is excessive. 73] 8 axis reverse 8 axis reverse distribution amount distribution amount excessive is excessive. 7-4 lStuets aeisywul tisen tested Stupiecantm puleievotacion dana exceeded the allowable number of ldata overflow rotations. 75 |2 axis multi-rotation data 2 axis multi-rotation data exceeded the allowable number of lovertiow rotations. 76 [3 axis multi-rotation datd 3 axis multi-rotation data exceeded the allowable number of loverflow rotations. 77 |4 axis multi-rotation data 4 axis multi-rotation data exceeded the allowable number of overflow rotations. 78 [5 axis nulti-rotation datd 5 axis multi-rotation data exceeded the allowable number of overflow rotations. 79 [6 axis multi-rotation datd 6 axis multi-rotation data overflow exceeded the allowable number of rotations, 5-89 No Message Description Remarks 7 axis multi-rotation dat. overflow 7 axis multi-rotation data exceeded the allowable number of rotations. lg axie multi-rotation dat: overflow 8 axis multi-rotation data exceeded the allowable number of rotations. Single axis absolute position detector battery| off Voltage of single axis absolute position detector battery is low. 2 axis absolute position detector battery off Voltage of 2 axes absolute position detector battery is low. 3 axis absolute position detector battery off Voltage of 3 axes absolute position detector battery is low. 4 axis absolute position detector battery off Voltage of 4 axes absolute position detector battery is low. 5 axis absolute position detector battery off Voltage of 5 axes absolute position detector battery is low. 6 axis absolute position detector battery off Voltage of 6 axes absolute position detector battery is low. 7 axis absolute position detector battery off Voltage of 7 axes absolute position detector battery is low. 8 axes absolute position detector battery off Voltage of 8 axes absolute position detector battery is low. Single axis collision detect alarm Single axis collision is detected. 2 axis collision detect alarn 2 axis collision is detected, 5-90 No Message Description Remarks: 92 )3 axis collision detect | 3 axis collision is detected. alarm 934 axis collision detect | 4 axis collision is detected. alarm 9 4 |5 axis collision detect | 5 axis collision is detected. alarm 95 |6 axis collision detect | 6 axis collision is detected. alarm 96 |7 axis collision detect | 7 axis collision is detected. alarm 9 7 |8 axis collision detect | 8 axis collision is detected. alarm 98 99 5-91 No Message Description Remarks 1000 1001 1002 1003 1004 1005] PC LADDER SOFT STOP PC ladder software is stopped. 1006] PROGRAM MEMORY ALARM Data in the program memory area is not set yet or destroyed. 1007] stock RADIUS ZERO ERROR | Block radius zero error occurs in AIP. 100 8| BLOCK FORMAT ERROR Block format error occurs in AIP. 100 9| SYSTEM TABLE ERROR System table is erroneous. 1010] saMS ALARM AIPL error 1011] SAMS ALARM AIP2 error 5 - 92 No Message Description Remarks 1012] SAMS ALARM Controlled axis error 1013 1014] AIP ALARM Watch-dog alarm 1015] ATPL ALARM Parity alarm 1016] AIP ALARM RAM error 1017 AIPL ALARM Handshake error 1018] ASVIA ALARM Watch-dog alarm 1019] ASvV1B ALARM Watch-dog alarm 1020] ASVLC ALARM Watch-dog alarm 1021] ASVLD ALARM Watch-dog alarm 1022] ASVLA ALARM Parity alarm 1023] ASVIB ALARM Parity alarm No Message Description Remarks 1024] ASVLC ALARM Parity alarm 1025] ASVLD ALARM Parity alarm 1026] ASVLA ALARM Timeout 1K alarm 1027| ASVIB ALARM Timeout 1K alarm 1028] ASVLC ALARM Timeout 1K alarm 1029] ASVID ALARM Timeout 1K alarm 1030] ASVIA ALARM Timeout 4k alarm 1031| ASVLB ALARM Timeout 4k alarm 1032] ASVLC ALARM ‘Timeout 4K alarm 1033] ASVLD ALARM Timeout. 4K alarm 1034| ASVIA ALARM AD converter alarm 1035] ASVLB ALARM AD converter alarm 5 - 94 No Message Description Remarks 1036] ASV1D ALARM AD converter alarm 1037] ASvVIC ALARM AD converter alarm 1038] ASVIA ALARM RAM error 1039] asviB ALARM RAM error 1040) asvic ALARM RAM error 1041) ASVID ALARM RAM error 1042] ASvVIA ALARM Shakehand error 1043) ASVIB ALARM Shakehand error 1044] ASvVIC ALARM Shakehand error 1045) ASVID ALARM Shakehand error 5-95 No Message Description Remarks: 1048 1049 1050 1051 1052 1053 1054 | ATP2 ALARM Watch-dog alarm 1055 | AIP2 ALARM Parity alarm 1056 | ATP2 ALARM RAM error 1057 | ATP2 ALARH Handshake error 1058 | ASV2A ALARM Watch-dog alarm 1059 | ASV2B ALARM Watch-dog alarm 5 - 96 No Message Description Remarks 1060 | ASv2c ALARM Watchdog alarm 1061 | ASv2D ALARM Watch-dog alarm 1062 | asv2a ALARN Parity alarm 1063 | asv2B ALARM Parity alarm 1064 | asv2c ALARM Parity alarm 1065 | ASV2D ALARM Parity alarm 1066 | ASV2A ALARK Timeout 1K alarm 1067 | ASV2B ALARM Timeout 1K alarm 1068 | ASv2c ALARM Timeout 1K alarm 1069. | asvzD ALARM Timeout 1K alarm 1070 | ASV2A ALARM Timeout 4K alarm 1071 | ASV2B ALARM Timeout 4K alarm 5-97 No Message Description Remarks 1072 | ASV2C ALARM Timeout 4K alarm 1073 | asv2D ALARM Timeout 4K alarm 1074 | ASV2A ALARN AD converter alerm 1075 ASV2B ALARM AD converter alarm 1076 | asy2c ALARM AD converter alarm 1077 | ASV2D ALARM AD converter alarm 1078 | ASV2A ALARM RAM error 1079 ASV2B ALARM RAM error 1080 | asv2c ALARM RAM error 1081 | aSv2D ALARM RAM error 1082 | ASV2A ALARM Handshake error 1083 | ASV2B ALARM Handshake error 5 - 98 No Message Description Remarks 1084 | ASV2C ALARM Handshake error 1085 | ASV2D ALARM Handshake error 5-99 No Message Description Remarks 1100) SYSTEM FAIL The system fails. 1101) INSTANTANEOUS POWER Power fails instantaneously. FAILURE 1102] 24V POWER ALARM 24V source voltage is low. 1103] -15V POWER ALARM -15V source voltage is low. 1104] +15V POWER ALARM +15V source voltage is low. 1105] BATTERY ALARM [900] Battery for memory is faulty. 110 6/sPHo ERROR Error occurs in the SPHC board. 1107] NUMC SYSTEM FATE. CPU HLT occurs in the NUMC board. 1108] NOMC SYSTEM FAIL Software error occurs in the NUMC board. 1109] NUMC SYSTEM FAIL Servo alarm occurs in the NUNC board. 1110] NOMC SYSTEM FAIL Watch-dog alarm occurs in the NUMC board. 1111] NUMC SYSTEM FAIL System failure occurs in the NUMC BOARD. 5 - 100 No Message Description Remarks 11412| LSPC SYSTEM FAIL System failure occurs in the LSPC BOARD. 1113] cope sysTEM FAIL system failure occurs in the CGDC BOARD. 1114] SPHC SYSTEM FAIL Watch-dog alarm occurs in the SPHC board. 1115] SPHC SYSTEM PAIL System failure occurs in the SPEC BOARD. 1116) CELL SCHEDULER ALARM Address Table error. Real Time Job Stopped. 1147 1118 1119 1120] PC LADDER SUM CHECK Sum check error in PC ladder. ERROR 1121] PC ALL SUM CHECK ERROR | sum check error in PC except ladder. 1122] PC SLBUS ERROR Slbus error occurs in PC. 1123] PC END COMMAND NOT FOUND| There is no end command in PC ladder. 5 - 101 No Message Description Remarks 1124] PC HIGH SPEED END CMD | There is no end command in PC NOT FOUND ladder. 1125] PC UNEFIND INTERRUPT undefined interrunt occurs in PC. 1126] PC NMZ INTERRUPT NWI interrupt occurs in PC. 1127| PC LOGIANA END COMMAND | There is no end command in PC NO FOUND logiana. 1128] PC ROM SUM CHECK ERROR | sum check error in PC ROM. 1129| PC EXT. RAM ERROR Ext: RAM error in PC. 113 0{ PC DP-RAM ERROR DP-RAM error in PC. 1131] PC SLBUS TABLE ERROR sibus table error in PC. 5 - 102 6-1 Alarm Causes and Their Remedies (No. ) (Message) 001 +1 HARD or 5 016 -8 HARD OT If the machine presses the limit switch at the stroke end, this alarm results. In case of automatic operation, all the axes stop. in case ofmanual operation, the axis with this alarm stops. [Cause and Remedy] (1) Zero point setting error by coordinate system setting > Correct the program. (2) Program error + Correct the program. [Resetting Method] Move the movable section of the machine to the other side of the stroke end (that is, safety side) by manual operation to release from the limit switch, and press the Reset button. 021 +1 SOFT or 5 036 «= -8 SOFT or This alarm results when the machine reaches the soft stroke limit. [Cause and Remedy] (1) Program error + Correct the program. (2) Soft stroke limit(parameter) setting error -+ Set a correct value. [Resetting Method] (1) Release the machine from the prohibited area at the stroke limit by manual operation. (Move it in the opposite direction of the alarm.) (2) When the machine cannot be moved from the prohibited area, press the Emergency Stop button once, and then, take the step (1). (3) After releasing the machine from the prohibited area, press the Reset. button. 041 +1 SOFT or2 056 -8 SOFT or2 When the machine or a command reaches the soft stroke limit 2, this alarm results. The outside or inside is distinguished as the Prohibited area with a parameter. The rest are the same as the alarms021 through 036. 061 +1 SOFT OF3 076 -8 SOFT OT3 When the machine or a command reaches the soft stroke limit 3, this alarm results. The outside or inside is distinguished as the prohibitedarea with a parameter. The rest are the same as the alarms 021 through 036. 100 G10 FORMAT ERROR There is an error in the G10 format. Also, the write-to address has been specified in an optional area. Correct the program to the format specified with G10 L_P __R_j. 5 = 103 101 ORIGIN RETURN INCOMPLETE When a move command is given to the axis, which is not expected to return to the reference point, this alarm results. However, the axis specified in the G28 block is exceptional. [Remedy] Finish returning all the axes to the reference point. 102 FO COMMAND When FO is given in the G01/G02/G03 mode, this alarm results. [Remedy] Execute a non-zero F command by program editing or MDI operation. 103 SIMULTANEOUS CONTROL IMPOSSIBLE When a move command is given, which covers more axes than simultaneouslycontrollable ones, this alarm results. [Cause and Remedy] ‘A move command, which covers more axes than simultaneously controllable ones, was given in circular interpolation, helical interpolation, or thread cutting program. + Correct the program. 104 INPUT VALUE EXCEED When an input value(move amount) exceeds the maximum command value, this alarm results. [Cause and Remedy] ‘The move amount is determined by a work coordinate value and a programconmand. This value exceeded + 8 digits( + 99,999,999 pulse s). “+ Correct the work coordinate system and the program. 105 G27 ERROR When the axis specified with G27 does not return to the 1st reference point, this alarm results. [cause and Remedy] + A command to return to the Ist reference point is wrong.> Correct the G27 axis command or check the program( incremental) up to the G27 block. + Machine lock is applied temporarily during automatic operation. + Turn off machine lock and perform automatic operation. 106 PLANE SELECTION ERROR When a plane selection conmand(G17-G19) has an error, this alarm results. [Cause and Remedy] The specified plane and specified axis are different in the program for circular interpolation, cutter compensation,or coordinate rotation. = Set properly the parameters #1010(programmed axis name) and #1011 (which axis in the basic coordinate system). Alternatively, correctthe program. 107 OFFSET NO. ERROR When an offset number has an error, this alarm results. [cause and Remedy] The number of standard and optional offset numbers has been fixed. ‘The offset number beyond specifications was given in the program. — Correct the program or add options(up to 400 options). 108 G28 ERROR When the axis specified with G28 has not returned to the Ist referencepoint, this alarm results. [Cause and Remedy] 5 = 104 110 ui uz 115 116 117 118 INDEX TABLE ERROR When you specified an angle other an integral multiple of the minimum “ indexing angle of the index table, this alarm results. [cause and Remedy] If the integral multiple of the minimum indexing angle of the index table is not given, normal positioning cannot be performed. ~ Correct the program. INDEX TABLE ERROR When a wrong command is given for indexing the table, this alarm results.> You should specify an integral(5*) multiple of the minimum angle. [Cause and Remedy] A command opposed to canned cycle processing was given as mentioned above. + Correct the program. i ‘TOOL NO. ERROR When a tool number has an error, this alarm results. [Cause and Remedy] The number of standard and optional tool numbers has been fixed. The tool number beyond specifications was given in the program. Correctthe program or add options(up to 400 options). ‘TOOL DIA/NOSE R COMPENSATE ERROR When there is an error in start-up/cancellation of tool diameter compensation, this alarm results. [cause and Remedy] In case of start-up/cancellation, you have specified a G code of an identical group other than G00 or G0l. > Correct the program. TOOL DIA/NOSE R COMP. MODE ERROR When the plane is switched over in the tool diameter compensation mode, this alarm results. [cause and Remedy] Tool diameter compensation takes effect after being started up in the selected plane. It is prohibited to switch over the plane during the tool diameter compensation mode. > Cancel the mode with the program and switch over the plane. TOOL DIA/NOSE R COMP. MODE ERROR When an excessive cut is done in the tool diameter compensation mode, this alarm results. [Cause and Remedy] An interference check is made in order to prevent an excessive cut during the tool diameter compensation mode. An interference occurs inthe following cases. — Correct the program. + When machining inside the circle which is smaller than a tool radius. + When machining the groove which is smaller than a tool radius. + When machining the level difference which is smaller than a tool radius. TOOL DIA/NOSE R COMP. MODE ERROR When there is no intersecting point in the tool diameter compesnation mode, this alarm results. [cause and Remedy] When a compensating direction is switched over by changing G codes from G41 to G42 or vice versa, the intersecting point may not be obtained. Correctthe program. 5 - 105 119 120 121 122 123 124 125 TOOL DIA/NOSE R COMP. MODE ERROR When a wrong G code was given in the tool diameter compensation mode, “this alarm results. {Cause and Remedy] ‘The following G codes were given. + Correct the program. GO group: G31, G37, G53, G45-G48, G302-G305, 6322-6333, G9 group: G73, G74, G76, GB1-G89 ‘TOOL LENGTH MEASUREMENT ERROR When a wrong axis was specified with a tool length measurement command, this alarm results. [cause and Remedy] It is prohibited to give more than two axes to the tool length measurement command (G37). > Correct the program. TOOL LENGTH MEASUREMENT ERROR When an H code is erroneous in a tool length measurement command, thisalarm results. [Cause and Remedy] No H code has been programmed before the G37 block. > Correct the program. . ‘TOOL LENGTH MEASUREMENT ERROR When an T code is erroneous in a tool length measurement command, thisalarm results. [cause and Remedy] The T code refers to a tool number. This is similar to a tool number error (#112). TOOL LENGTH MEASUREMENT ERROR When a measurement position arrival signal is output abnormally in a tool length measurement conmand, this alarm results. [Cause and Remedy] The parameters are set with a predicted point as a reference in tool length measurement. Within this area, the measurement point arrival signal was turned on before the predicted point, or the signal was not turned on out of the area, passing the predicted point. ~ Check the program at the predicted point, or check the parameter area and tools. CHAMFERING/CORNER R ERROR When optional angle chamfering/corner R exceeded an original move command range, this alarm results. {Cause and Remedy] The original move range was exceeded as a result of having inserted chamfering or corner R. + Correct the program. CHAMFERING/CORNER R ERROR When the next block to optional angle chamfering/corner R is G01, G02 or G03, this alarm results, [Cause and Remedy] There is a G code, which prohibits a command, in the optional angle chamfering/corner R command block or next block. — Correct the program. GO group : G31, G45-G48, G28, G29, G30, G52, G53, G92 G12 group: G54-659 5 - 106 128 129 130 131 132 133 134 135 G68 FORMAT ERROR When there is a format error for the G68 block, this alarm results. [Cause and Remedy] There are two types of coordinate rotation(G68); A and B types. The A-type is a G68 independent command, and the B-type is the coordinates and rotatingangle of the rotation center. Other than this format. + Correct the program. COORDINATE ROTATION MODE ERROR When an unavailable G code was specified during the coordinate rotation mode, this alarm results. [Cause and Remedy] Plane selection(GL7-G19) is prohibited during the mode. ~ Correct the program. BLOCK ERROR When a program block command is erroneous, this alarm results. [Cause and Remedy] A multibuffer(G251) command should be given in a single block. > Correct the program. ARC RADIUS DESIGNATION ERROR When a value of R is erroneous in arc radius designation, this alarm results. [Cause and Remedy] It is prohibited to specify R = 0 or the radius, which does not allow you toobtain the arc center, in arc radius designation. — Correct the Program. CIRCULAR INTERPOLATION ERROR When an arc is specified, where a radius difference between at the startand end points is larger than a parameter set value, this alarm results. [cause and Remedy] An arc command consists of the start point, end point, and center. When there is no end point on an arc and the error at the circular interpolation end point is within the parameter setvalue, the tool moves along an arc, andthen, along a straight line. It is prohibited to specify any arcs other than the parameter set value. ~ Correct the program. CANNED CYCLE ERROR When a canned cycle command(G73, G74, G76, G81-G89) is erroneous, thisalarm results. [Cause and Remedy] A canned cycle command format consists of a return point, canned cycle G code, drilling position, Z-point position, R-point position, depth Of cut orshift amount, dwell, repeat times, and cutting feed rate. Any format other than this format is prohibited.> Correct the program. DRILLING PATTERN CYCLE ERROR When a drilling pattern cycle command is erroneous, this alarm results. [Cause and Remedy] It is prohibited to specify any formats other than that for the drill- ing pattern cycle(G70, G71, G72, G77).+ Correct the program. CIRCULAR CUTTING ERROR When a circular cutting command is erroneous, this alarm results. 5 - 107 {Cause and Remedy] It is prohibited to specify any command format other than that for circular cutting(G302, G303, G304, G305) or the following command values. ~ Correct the program. + When the "radius of the finish circle(I) - offset amount" is either 0 or negative in a 6302 or G303 command. + When a high-speed feed section cannot be obtained with R-designation of the high-speed feed section. + When a high-speed feed section by automatic computation cannot be obtined with J-designation of the high-speed feed section. + When the “radius of the, final finish circle(u) - offset amount" is either 0 or negative in spiral cutting by a G302 or G303 command. + When the "diameter of the approach circle(I) - offset amount" is either 0 or negative in a G303 or G304 command. (With one pulse, an are cutting alarm results exceptionally.) + When there is no approach circle as a result of having altered an offset amount. 136 SQUARE CUTTING ERROR When a square cutting command is erroneous, this alarm results. [cause and Remedy] It is prohibited to specify any command format other than that for square cutting(G322-G326) or the following command values. > Correct the program. + Use with tool diameter compensation cancelled(G40). + When the I, J, P, A and C values are negative. + When an approach amount is smaller than a tool radius + When I = 0 and J = 0 + When C is smaller than K.(A cutting amount is larger than a cutting allowance. ) + When K is larger than 2D.(A cutting amount is larger than a tool diameter.) + When A is larger than I/2 and J/2.(A corner radius is larger than the half of the length of one side of a finish shape. This applies only when an A command is given.) 137 POCKETING ERROR When a pocketing command is erroneous, this alarm results. {Cause and Remedy] It is prohibited to specify any command format other than that for pocketing(G327-G333) or the following command values.~ Correct the program. * Use with tool diameter compensation cancelled(G40). + When a tool offset amount is larger than an arc radius(inside the track) + When I and J = 0(inside and outside the track) + When A and P = O(outside the track) + When I = O(circle), I Alter the N number. BLOCK RESTART ERROR When block restart operation is erroneous, this alarm results. [Cause and Remedy] G51 BLOCK FORMAT ERROR When a G51 block format is erroneous, this alarm results. [Cause and Remedy] A scaling(G51) block should be specified independently. > Correct theprogran. SCALING MODE ERROR When an unavailable G code is given in the scaling mode, this alarm results. [Cause and Remedy] Coordinate rotation(G68) is prohibited in the scaling mode. ~ Correctthe program. (G69) G511 BLOCK FORMAT ERROR When a G511 block format is erroneous, this alarm results. [Cause and Remedy] A programmable mirror image(G511, G501) block should be given independently.> Correct the program. MIRROR IMAGE MODE ERROR When an unavailable G code is given in the programmable mirror image mode, this alarm results. [Cause and Remedy] Coordinate rotation(G68) and scaling(G50) are prohibited in the programmablemirror image mode. — Correct the program.(G69, G51) G53 ERROR When machine coordinate system selection is specified with G91, this alarm results. [cause and Remedy] The G91 mode is prohibited for machine coordinate system selection (G53).> Correct the program. (G90) SAFETY GUARD TOOL LENGTH ERROR When safety guard tool length operation is eroneous, this alarm results. [Cause and Remedy] The safety guard tool length mode is turned on by pressing the CYCLE START button after pressing the TOOL LENGTH button. To cancel it, specify M30/M02or press the RESET button. It is prohibited to cancel this mode with the TOOL LENGTH button while it isin effect. > Press the RESET button, and then, cancel the mode. 5 - 109 148 149 150 151 152 153 154 155 156 SAFETY GUARD CHECK ERROR When safety guard check operation is erroneous, this alarm results. [Cause and Remedy] The safety guard check mode is turned on by pressing the CYCLE START button after pressing the CHECK button. To cancel it, specify §30/M02 or press the RESET button. It is prohibited to cancel this mode with the CHECK button while it isin effect. + Press the RESET button, and then, cancel the mode. HELICAL CUTTING ERROR When a helical cutting format is erroneous, this alarm results. [Cause and Remedy] For helical cutting, Specify an arc command and up to two arbitrary linear axes.> Correct the program to limit the number of linear axes to two. ’ +SOPT OT1 DURING MOVEMENT When the tool enters the prohibited area of the stroke limit 1 while moving in the + direction, this alarm results. [cause and Remedy] Same as the alarm 021 through 036 SOFT OT1 DURING MOVEMENT When the tool enters the prohibited area of the stroke limit 1 while moving in the - direction, this alarm results. [Cause and Remedy] Same as the alarm 021 through 036 +SOFT O12 DURING MOVEMENT When the tool enters the prohibited area of the stroke limit 2 while moving in the + direction, this alarm results. [cause and Remedy] Same as the alarm 041 through 056 “SOFT OT2 DURING MOVEMENT When the tool enters the prohibited area of the stroke limit 2 while moving in the - direction, this alarm results. [Cause and Remedy] Same as the alarm 041 through 056 +SOFT OT3 DURING MOVEMENT When the tool enters the prohibited area of the stroke limit 3 while moving in the + direction, this alarm results. [cause and Remedy] Same as the alarm 061 through 072 -SOFT OT3 DURING MOVEMENT When the tool enters the prohibited area of the stroke limit 3 while moving in the - direction, this alarm results. [Cause and Remedy] Same as the alarm 061 through 072 +SOFT OT BEFORE MOVEMENT When the tool enters the prohibited area in the + direction by the stroke check before movement, this alarm results. 5 - 110 [cause and Remedy] In case of automatic operation, it is prohibited for the end point position to enter the "+" prohibited, area of the stroke limit before movement. + Correct the program and check the stroke limit (parameter). 157 -SOFT OT BEFORE MOVEMENT When the tool enters the prohibited area in the - direction by the stroke check before movement, this alarm results. [Cause and Remedy] In case of automatic operation, it is prohibited for the end point Position to enter the "-" prohibited¥area of the stroke limit before movement. + Correct the program and check the stroke limit(parameter). 158 3-DIMENSIONAL TOOL COMP. ERROR When a 3-dimensional tool offset format is erroneous, this alarm results. [Cause and Remedy] It is prohibited to specify a G41/G42 command to switch over the offset axisin the 3-dimensional offset mode. It is also prohibited to specify the following G codes. — Correct the program. GO group: G31, G37, G28, G30, G53, G45-G4B, G302-G305, G322-G333 G9 group: G73, G74, G76, G81-G89 159 3-DIMENSIONAL TOOL COMP. ERROR When there is no intersecting point in 3-dimensionaltool offset, this alarm results. [Cause and Remedy] : When the parameter #6011 used for offset vector calculation is 0, or when I, J, and K(each axis offset) are all 0, the intersecting point cannot be obtained. + Correct the program or parameter. 160 TOOL LENGTH COMPENSATION ERROR When a tool offset format is erroneous, this alarm results. [Cause and Remedy] (1) specify a G04, G53, G92, G52, G28, and G30 code in the tool length compensation(G43, G44, H) block. (2) When tool length compensation is applied to the two axes, specify H in the G43 or G44 mode independently. (3) Apply compensation to the three axes or more. (4) The tool length compensation axis is not determined in the G43 or G44 command block. - Correct the program. 161 ‘TOOL POSITION OFFSET ERROR When tool offset is specified in the G02/G03 mode, this alarm results. [Remedy] + Correct the program. 162 M CODE ERROR When a canned cycle command with an M code is erroneous, this alarm results. [cause and Remedy] The ATC canned cycle(M06) is specified in the canned cycle(G73-G89), or the APC canned cycle(M60-M62) is specified, or the RENISHAW touch sensor canned cycle(M74, M75) is specified. + Correct the program. 5-111 163 164 165 166 167 168 M CODE ERROR When an M-code command format is erroneous, this alarm results. [cause and Remedy] Although up to 5 M commands can be specified in one block, one of MO0,MO1, M02, and M30 is specified. ~ Correct the program. OSCILLATION MODE ERROR When there is an erroneous command in the oscillation mode block or mode, this alarm results. [Cause and Remedy] + G113 or G114 was not specified independently. > specify it independently. + A command was given by an address unavailable in a G13 or Gll4 com mand, or a required address was not specified. Correct the program.’ + An illegal G113 command(L) or G114(F © 0). > Correct the program. + G113 was specified in the oscillation mode. + Correct the program. * A command was given to the oscillation axis in the oscillation mode. ~ Correct the program. + The oscillation axis was not found. + When the basic 3 axes are X, ¥, and Z, this function is not available. + The plane was switched over in the oscillation mode. (G17-G19 command) = Correct the program. + The oscillation mode and canned cycle mode were used simultaneously. + Correct the program. + One of G302 through G305 and G322 through 6333 was specified in the oscillation mode. > Correct the program. HIGH SPEED DISTRIBUTE MC ERROR When a high-speed distribution machining format is erroneous, this alarm results. SKIP INTERRUPT ERROR When a skip interruption read position is erroneous, this alarm results. + TOOL EDGE INTERFERENCE When the tool enters the tool nose interference prohibited area while moving in the + direction, this alarm results. [Cause and Remedy] When a tool nose interference parameter is set, the tool enters the prohibited while moving in the + direction. + Check the parameter or move the tool in the opposite direction to leave the prohibited area. - TOOL EDGE INTERFERENCE When the tool enters the tool nose interference prohibited area while moving in the - direction, this alarm results. [cause and Remedy] When a tool nose interference parameter is set, the tool enters the prohibited while moving in the - direction. > Check the parameter or move the tool in the opposite direction to leave the prohibited area. 5 - 112 190 191 192 199 500 501 504 505 506 508 ILLEGAL COMMAND When a command(G code, etc.) not registered in the present CNC specifications is used, this alarm results. OPTION COMMAND When no option is not added, which corresponds to a specified command (G code, etc.), this alarm results. SAFETY GUARD CHECK ERROR When the tool enters the prohibited area by safety guard checking operation, a warning is issued. [cause] When the program is executed, a tool position interfers with work. Pressing the START button resets the warning. BLOCK POINTER ERROR When the block pointer is erroneous, a warning is issued. Icause] The block pointer does not cause a warning to be issued with CNC internal data. If it occurs, contact us immediately. EXCESSIVE CHARACTERS When the number of characters in one block exceeds the allowable value, (256 characters), this alarm results. Same for comments, TOO LARGE COMMAND VALUE When a specified integer value exceeds the allowable value(refer to Specifications 2-14), this alarm results. UNDEFINED G CODE When an undefined G code is specified, this alarm results. SETVN INSTRUCJTION FORMAT ERROR When a SETVN instruction(variable name setting) format is erroneous, this alarm results. specify the variable name with N number #500-#599, but other number was specified. > Correct the program. SYSTEM VARIABLE ERROR When an unallowable value is substituted for the system variable, thisalarm results. + Refer to Custom Macros, Specifications 2-14, LOGICAL OPERATION OVERFLOW The OR, XOR, and AND operands(calculation side) are not up to 32-bit data. 5-113 509 510 5. 512 513 514 515 516 517 519 MACRO CALL ARGUMENT ERROR There are too many arguments in argument designation I for custom macro call. An argument range is #1 through #33. MACRO STATEMENT FORMAT ERROR When a macro statement format is erroneous, this alarm results. [cause and Remedy] The following cases are likely. + Correct the program. (1) There is an instruction other than WHILE in the D0 block. (Example) IF [#1 BQ 2] (2) There is an unallowable instruction in the END block. (Sxample) WHILE [#1 EQ 2] END1; (3) There is an instruction other than IF in the GOTO block. (Example) WHILE [#1 EQ 2] GOTO; (4) ‘There is an unallowable instruction in the IF block or,GOTO preceeds. (Example) WHILE [#1 EQ 2] IP [#2 BQ 3] GOTOL; Goro 1 IF [#1 BQ 2] (5) There is an unallowable instruction in the WHILE block or D0 preceeds. (6) There is an unallowable instruction in the block of the assignment statement or there is no left side. (Example) #1 Goro 1; = #0; DECIMAL POINT '.' ERROR A decimal point is used for the address where its use is not allowed, or two decimal points are used. (Example) X1. 1. 0; MINUS SIGN '~' ERROR A negative number is used for the address where its use is not allowed, or two negative signs are used. (Example) ¥ -- 1. 0; DATA FOLLOWING ADDRESS NOT FOUND There is no numerical value or [expression] following the address. (Bxample) G91X; EXPRESSION ERROR There is an error in the description of the [expression]. (Example) Spelling error of a function or instruction ILLEGAL VARIABLE NO. An unallowable(non-existent) variable number is specified. (Example) X#99; ILLEGAL CHARACTER An unavailable character is used in the program. ILLEGAL VARIABLE IN LEFT PART The variable unacceptable as the left side is used in the left side of the assignment statement. (example) #0 = 1. 0; ILLEGAL PARENTHESIS ‘The number of parentheses is wrong. 5 - 116 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 MIXED NC AND MACRO STATEMENT _An identical block contains an NC statement and a macro statement. CORRESPOND SEQ. NO. NOT FOUND There is no jump-to sequence number specified with GOTO n or M99 en. CORRESPONDING PROGRAM NOT FOUND There is no program to be called by macro call(G65-G67, by M code) or sub-program call(M98PX, M code, S code, T code, B code). DIVIDED BY 0 Division with a divisor 0 is executed. SQUARE ROOT OF NEGATIVE VALUE You are attempting to obtain a negative square root. NEGATIVE VALUE IN FUNC. BCD/EIN The operands for the functions BCD(conversion into BCD) and BIN (conversion from BCD) are negative. NON-BCD DATA IN FUNCTION BIN ‘The operand for the function BIN is not BCD. OPERATION OVERFLOW An operation exceeded a floating point range. DO/END IDENTIFICATION NO. ERROR Numerical values other than the allowable values(1, 2, 3) were used for DO and END numbers. JUMP DESTINATION IN DO LOOP A jump-to sequence number is within the DO-END loop. DO/END LOOPS INTERSECTED ‘The DO and END loops intersect with each other. POPEN COMMAND NOT FOUND You are attempting to print out without giving a POPEN command. SUBPRO + MACRO NESTING ERROR Total multiplicity of sub-program call and macro call exceeded the allowable value(eightfold). MACRO NESTING ERROR Multiplicity of macro call exceeded the allowable value(fourfold). MULTI. CALL COMMANDS IN A BLOCK Two or more cali commands(macro call or sub-program call) were specified in the same block. 5-115 710 TL 721. 725 726 727 730 732 733 734 735 736 W SETTER MODE ERROR The W setter mode was selected without performing manual reference pointreturn. Perform manual reference point return. W SETTER MODE ERROR Measurement (axis mode) is done with two or more axes simultaneously inthe W setter mode. AUTO OPERATION CANNOT START (Warning) ‘There is no condition which allows automatic operation to start. The automatic operation candition is to check existence of a program to execute a stop signal(*SP), external reset signal(ERS), FIN signal (FIN), alarm ON, and program restart signal(SRN). G194 MEASURE COMPENSATION ERROR An unregistered tool was specified in the G194 block. EXTERNAL MEASUREMENT DATA ERROR ‘There is no evaluation result by the external measuring unit, or plural results are input at one time. QUALITATIVE COMPENSATION ERROR ‘Tool life management is not attached or tool life management for qualitative compensation is not set by quantity. EXTERNAL NO, SEARCH ERROR ‘The data for external O number search or N number search does not exist in the CNC unit, and a search cannot be performed. EXTERNAL DATA I/O ERROR The functions such as program/sequence number, tool offset, etc. are specified by the higher 4 bits(EIA4-BIA7) of an external data I/O address signal. Those bits are erroneous. Check the PC program. EXTERNAL DATA I/O ERROR ‘the above-mentioned functions are specified by the lower 4 bits(ETA0- EBIA3) of an external data 1/O address signal. Those bits are erroneous. Check the PC program. EXTERNAL DATA INPUT ERROR External data input data exceeded the allowable range(i to + 99999999) of the program or sequence number. EXTERNAL DATA INPUT ERROR External data input data exceeded the allowable range(0 to + 999999) of the tool offset amount and that(0 to + 99999999) of the work zero point offset amount. EXTERNAL DATA OUTPUT ERROR ‘An output request was made again during external data output. 5 - 116 * other alarms In case of generation of any of the following alarms, check connection status of each PCB of NC unit to racks. (1) In case of error generation on the system: In the event such a display as [102] sPHc ERROR appears, an error is generated on the SFHC board system itself. major ERROR Nos. 102: BUS error 103: Address error 104: Unreasonable command 105: 0 division RROR 4" appears on the screen lover left corner: (2) In case In the event of a color display, this display appears in red letters on yellow background, This alarm appears when any discrepancy exists in responce to display commands from SPHC board to CGDC (MGDC) board. After generation of this alarm, all further screen display may not be normal. 5-7 7. RS232 INTERFACE SPECIFICATIONS Trle 7-2. Connection Interface RS232¢ 1, 2, 3 (SPHC board) Tig eg. Ts 6[ 7] 8[ 3] re [TD [RD Ris | CIs bo | ss | DIR #12V Relay Connector (DB25S) Ey 2 [oe 715 re [THD | RAD RIS | Is “uo 16 [a7 18 [19 | 20 Tai | 22 [23 [24 7 Description of Signals Signal Name | 1/0 Description FG Frame ground TxD Output [Transmit data RxD Input | Receive data RTs Output | Transmit request Control code used: Turns ON when starting transmit/receive and OFF when ending. Control code unused: Turns ON when starting transmit/receive. When this signal is OFF, the buffer is full, so stop transmit within 10 characters. crs Input | Transmit enable At this signal ON, it is regarded that the interconnected unit is ready to receive and data is transmitted. When it has turned OFF, transmit is stopped within 2 characters. sc Signal ground pep Input | Data carrier detect At this signal ON, it is regarded that the interconnected unit has become ready for operation. DTR Output Data terminal ready At this signal ON, it is implied that the NC has become ready for operation. Normally remains ON after power on. 5 - 118 7-3. Transmission System Generally there are synchronous and start-stop transmission systems for the RS232C interface. In the start-stop system, the start bit is made to precede the information bit and the parity and stop bits are added. bit r Start Information bit Pari ty Stop bit Control Codes Control codes are available at transmit/receive with an external unit, They should be used normally at the following setting. The start-stop system is adopted in our system. Code |Description Bit Pattern Hexadecimal |Parameter| DCL |Transmit request O;oj;o}i ojo il PRA5SOSO Dc2 |Transmit start ofojoji oO} 12 PRASOS1 DC3 |Transmit stop request }1/0]0]1 o}1 93 PRASOS2 DC4 |Transmit end Oj;ojo}i 1l}o 14 PRASOS3 5-119 1-5. Transmit © Transmit Control code used DIR (Output) RTS (Output) —! pcz Dey -— TXD (Output) DeD (Input) — GTS (Input) — Do} vcd RXD (Input) ot ee ® Control code unused DIR (Output) J RIS (Output) — poz po L— TxD (Output) Dep (Input) — CTs (Input) — RD. Ergpegt | $a 5 - 120 7-6. Receive © Control code used ——— pre (Output) RTS (Output) —! per Des. DCL Dey | (Note) ——+>—$ ee Dep (Input) — crs (Input) J RXD (Input) ote) According to setting, the DC3 code is not transmitted, ® Control code unused DIR (Output) te |e ike ere RTS (Output) TXD (Output) DCD (Input) 1 nie ee CTS (Input) ree a a EXD (Input) 5-121 1/0 Ports In our system, 3 RS232C interface ports are available as standard. Which port to use is determined as a result of selecting the unit number. There are unit numbers 1 through 6. It is necessary to designate the port number beforehand by the unit number specification setting. Parameter No. |Description PRA0020 [Unit number for NC data input PRAOO21 = [Unit number for NC data output PRAO22 [Input unit number for DNC run PRa0023 © [Unit number for custom macro external output Unit number 1 RS232¢ (Port number in PRA5012) 2 Tape reader (Port number in PRA5O17) 3 Tape puncher (Port number in PRASO22) 4 Card (Port number in PRASO27) 5 Spare 1 (Port number in PRASO32) 6 Spare 2 (Bort number in PRASO37) Unit Number Specification Setting The specifications of the unit number to be used are to be set. The following are settable per unit number. 1 Parity bit 2 Data Length 3 Use of control code 4 Stop bit 5 Transmission rate 6 Port number to be used The corresponding parameters are? Unit number 1 (RS232C) PRASOLO - PRASOL2 2 (Tape reader) 5015 - 5017 3 (Tape puncher) 5020 - 5022 4 (Card) 5025 - 5027 5 (Spare 1) 5030 - 5032 6 (Spare 2) 5035 - 5037 TleTs [4{[3T2 itso PRA5O10 BWP | PRIY | DIN | RSB_| STP Unit Number 1 Setting eve | Paty | Parity Bit 0 0 [None 0 1 [Even number 1 0 [None 1 1 [odd number 5 - 122 DIN [Data Length 0 |8 bits 1 [7 bits RsB |Control Code 0 |usea 1 |unusea se_|scop Bit 0 [2 bits 1 [1 bie PRASO15 5020 5025 5030 and 5035 are similarly the unit number 2 - 6 setting. PRASOLL Transmission rate Set Value |Baud Rate |} set Value |Baud Rate o1 50 0A 2000 02 75 0B 2400 03 110 oc 3600 04 134.5 oD 4800 05 150 OE 7200 06 300 oF 9600 07 600 10 19200 08 1200 others 4800 09 1800 PRASO16 5021 5026 5031 and 5036 are similarly the baud rates of unit numbers 2 - 6, PRASOL2 Port number 1-3 RS232C1, 2, 3 (SPHC board) others RS232¢1 PRASOI7 5022 5027 5032 and 5037 are similarly the port numbers of unit numbers 2 - 6, 5 - 123 7-9. Other Setting This is common to all regardless of the unit number. TpLets[ap~s]ayipo PRA0000 ——[xos/ spe [rcR2|rcRi| era | isP | cxv | ve Output transmit stop request (control code DC3) NOST | at input end 0 [Do 1 [Do not spc |Add space code before each address 0 [Do not 1 [Do Ior2 | cri |B08 punching format by ISO code 0 | LF+cR-cR LF+CR LF LE Hlelelo wlole BIA | ISP |Output code format Iso ASCII 0 1 0 [Era 1 [BIA Automatic Discrimination at Input Count characters for TV check during control CTV J out 0 [po 1 [Do not Meaningless when TVC is 0, however Tvc |TV check 0 |Do not 1 [D0 5-124 7-10. Data Format % Significance information Data end code Program, parameter, -etc. Code discrimination (used for code discrimination at input) Data start code (read skip at input) When striking out more than 1 programs on 1 tape % 5 1 program i 1 program ..... % Corresponds to the joint when inputting/outputting more than 1 7-11, Feed Length DXPEEEIS Tt is possible to insert feed before/after significant information (from Z to ) or between programs at the output of more than 1 NC programs. % 5 program 3 program 3 program % fl Inter-program feed (space code) Feed (NULL code) at output PRAOO26 Feed length at tape output PRa0027 Program interval at tape output 7-12. Program I/O Parameters Tlé6[s[4a?TsvT2Tilto PRA0OO2 WEB NEB |Prohibit the 08000 ~ 08999 program edit (1/0) 0 |Do 1, |Do not 0 PRA2201 NES NEQ |Prohibit the 09000 - 09999 program edit (I/0) 0 [Do 1 [Do not 5 - 125 PRA2200 76 Poad_ [oa p28 To. (NATO | SH99 | SHa0 | SMo2 [REPT | ROL wero [1 the next 0 number appears in program registration 0 [automatically create another file. 1 [Regard as program end. su99_|In program registration, regard M99 0 [Not as program end 1 [As program end M30 |In program registration, regard M30 0 [Not as program end 1 [As program end smo2 |In program registration, regard N02 0 [Not as program end 1 [As program end If it was attempted to register a program REP |having the same O number as the already registered program 0 [issue alarm. 1 |Register after deleting the already registered program. ‘A program prohibited to be edited is not deleted, however, and alarm is issued. 5 - 126 VERSION DISPLAY METHODS The SEIGOS III (S-III) system incorporates several CPUs, and six boards as standard. The hardware/software version numbers are displayed on each board. Hardware/software version numbers are as shown on the display screen, (heads/tails = system = 7 = input key operation) Hardware version numbers are displayed by reading the conditions of the 7 selective pins, which are located on each of the boards. Software version numbers are displayed by writing the version data on each ROMs. 8-1, Relations between ROM version number display screen andboard classification numbers Relations between boards and hardware/software composing the S-ITI system are listed below. Display contents vary depending on the type of machine. Board | Safiware version Board classification names bes names Functions numbers NuMC [Mn Rex00 NCfunetion mangement (w/c) || NUMC 16-02-00.00 La Rex00 ‘NC function management (implementation board) spHc |So Rex00 Human interface SPHC 16.01.0000 Sn Dxx.00 STAP Ata Yu Rex.00 SUBUS function management usec Pn Rex.00 PCladder function management || LSPC 16-02-00-00 Xn Rex00 SLBUS fanction management cope |Gn Rsx00 Graphic display unit cope 16-19-00.00 manc | Gn Rsx00 Graphic display unit MDC 16-18.00-00 SAMS [AxexH A000H | (AIP ASV) Mainservo SAMS 16-00.01-00 SASS (SY) Sub-servo SASS 16-00-51.00 t Screen display + Board display — i Ladder name ‘1234562 i i i Upper four digits: represent the machine name Lower four digits: represent the following numbers of the ladder modification Board classification numbers are shown in the following format. Board name [AB - CD - XX- YY Z 5 - 127 Macro classification CD: Micro classification XX: Functional modification history YW: Pattern correction history Zt Jumper line management history (management by seal) (1) Board names Board names are general names as S-III system. (2) Software version names Versions of Software established by S-III system are used as names. a. Correspondence of types of board and Versions of Software xxxx 16-*#-On-## * M n Rxx-00 L___ change of function(n: o~7) —}-1 small categories (ex. M) -———1 big categories (5 I) general names = (ey. NUMC) b. Correspondence of the small categories and board names 00 : SAMS/SASS 01 : SPHC o2 NUMC 03 LSPC 19 CGDC 18 MGDC 8-2. Content of ROM seal display Software Version names on the ROM Version screen display is shown by Hard Version data and Software Version data. Data of ROM seal is as follows: Hard Version data: board names (one English letter) Board Version (one digits) Software Version data: R (release) two digits - two digits Mounted data: two digits one English letter board names (four English letters) ROM seal on NC board * 1 © [oi be ic '@w { e é Bia 5 - 128 name (alphabet) M/C of NUMC Implementation board of NUMC (Lathe) S$: SPHC 1 CGDC or MGDC (common in software) = PC ladder of LSPC SLBUS of LSPC © Function change (Numeral) @ R representing the release. @ Software version numbers (numerals) Functional enhancement: (in the case of large-scale modification) © Software version numbers (numerals) (in the case of smali~ Troubleshooting and complaint dealing scale modification) © ROM mounting site (numerals) Horizontal side © ROM mounting site (alphabet) Vertical side ® Board name (four digits) Nunc SPHC GDC or MGDC LsPc jervo board consists of the main board (SAMS) and the sub-board i (sass). ROM is mounted on the main board. The contents of the ROM seal are different from those shown above because they are managed by the manufacturer of the servo board. ‘Example> Ms AHO014J 5 - 129 Il. PARAMETERS 1. PARAMETER DISPLAY 1-1 Displaying the Parameters for Other than the Machine system Offset amount 1-2 Displaying the Parameters for the Machine System Offset Amount 2. PARAMETER SETTING 2-1 Parameter Tape Format 2-2 Input from MDI Panel 2-3. Input with Parameter Tape 3. PARAMETER OUTPUT 4. DESCRIPTION OF PARAMETERS 5 ~ 130 1, PARAMETER DISPLAY 1-1 Displaying the Parameters for Other than the Machine system Offset Amount ® press the| FRONT/BACK] key, the soft key[ sysTEM/4| , and the [1 and[_rnpur_] keys of the menu to display the Parameter screen. ® press the[N | key, enter the parameter number you want to display, and then, press one of the cursor keys,[ 8] [?][#] anale] . Instead of entering the parameter number, it is also possible to change over the screen with the page keys. 1-2 Displaying the Parameters for the Machine System Offset Amount Press the | FRONT/BACK] key, the soft key | sysTem/4], and the[ 3 and[inpv} keys of the menu, and when you want to display the Stored Pitch Error Compensation screen, press the [1 | and [ inpur | keys, and when you want _to display the Straightness Offset Amount screen, press the[_2] ana [inpur | keys, respectively. ® press the[N] key, enter the offset number you want to display, and then, press one of the cursor keys. Instead of entering the offset number, it is also possible to change over the screen with the page keys. 5-131 2, PARAMETER SETTING 2-1 Parameter Tape Format The parameters are grouped as follows depending on the data format. Data Format Data Range Byte bit type Oori Byte bit axis type] 0 or 1 Byte type 0 to 255 Byte axis type 0 to 255 Word type Oto + 32767 Word axis type Oto + 32767 Long type 0 to + 99999999 Long axis type 0 to + 99999999 (Note 1) The axis type refers to posibility to set independent data per controlled axis. (Note 2) The data range is a general range. Since the data range differs depending on the parameter number, refer to the description of each parameter for details. (Note 3) One pulse for the data unit is normally 1u m. (Note 4) In the data format, Word means 2 bytes and Long 4 bytes. ‘The parameter tape format is as follows. pci ae al Benes use tee N } Parameter number. Numerical value following N. Pos s+ ++ 3 Sub number. Numerical value following P R ; Parameter value. Numerical value following R. They are classified as follows depending on the numerical value following N. NO to N9999: Normal parameter N10000 to N11023: Stored pitch error compensation (10000 + offset No.) N20000 to N21023: Straightness offset amount(20000 + offset No.) 30000 to N30031: System Table data (30000 + Table number) 5 - 132 3. 2-2 2-3 Input from MDI Panel @. Select the MDI mode. Enable the memory write switch Press the |SET| key to enable Parameter Write. Select reset mode by NC Reset. Press the [FRONT/BACK] key, the soft key. Select the parameter setting item you want to set, and move the eee0e00e cursor to the number you want to set.. To search, [N] [PARAMETER NUMBER ] [CURSOR 8 Enter the data you want to set with the keys and press the [INPUT key. © Press the [set] key to disable parameter write. Input with Parameter Tape Press the Emergency stop button. Turn on the Parameter Write switch. Enable writing of the setting parameters. Enter for the parameters through tape input/output. Disable writing of the setting parameters. @e@eeee PARAMETER OUTPUT oO @ oO} ® Connect a punching unit to the 1/0 interface. Press the[_1/0 | key to display the Input/output screen. Select the parameters for the input/output contents and set the baud rate, etc. Enter the parameter numbers you want to output. Any desired parameters can be output by specifying the N number. (Parameter) = NO : NLO00-N1999 : NB000 The above setting outputs the parameters No.0, 1000 through 1999, and 8000. If no N number is specified, all the parameters are output. Press the[ SELECT/FUNC.] key and the soft key [ OUTPUT/2] key. The parameters are output. 5-133 4. DESCRIPTION OF PARANETERS ‘The parameters are classified by function as follows. 4-1 4-2 43 a4 45 4-6 4-7 4-8 4-9 4-10 4-11 4-12 4-13 4-14 4-15 4-16 4-17 4-18 4-19 4-20 4-21 4-22 4-23 4-24 Parameters Related to Setting (Data No.000 on) Parameters Related to Axis Control (Data No.1000 on Paraneters Related to Coordinate System (Data No.1200 on Parameters Related to Feed Rate (Data No.1400 on) Parameters Related to Acceleration/Deceleration (Data No.1600 on, Parameters Related to Servo (Data No.1800 on) Servo Parameters (Data No.1900 on) Parameters Related to DI/DO (Data No.2000 on) Parameters Related to GRT/MDI (Data No.2200 on) Parameters Related to Program (Data No.2400 on Parameters Related to Axis Shift (Data No's 3000~ Parameters Related to Tape I/O (Data No.5000 on) Parameters Related to Stroke Limit (Data No.5200) Parameters Related to Machine System Offset (Data No.5400) Parameters Related to Spindle (Data No.5600 on) Parameters Related to Tool Offset (Data No.6000) Parameters Related to Canned Cycle (Data No.6200) Parameters Related to Scaling and Coordinate Rotation (Data No.6400) Parameters Related to Custom Nacro (Data No.7000 on) Parameters Related to Skip and Automatic Offset (Data No.7200) Parameters Related to Graphic Display (Data No.7400 on) Parameters Related to Service (Data No.7600 on) Others (Data No.7800 on) Parameters Related to Monitoring (Data No.8000 on) 5 - 134 4-1 Parameters Related to Setting Data No. 7 6 5 4 3 2 1 0000 Nost | sPC rer2 | rcri | EIA IsP crv Tvc Data format: Byte bit type TVC 0: Makes a TV check. 1: Does not make a TV check. cTV 0: Counts the characters for out-of-control TV check. 1: Does not count the characters for out-of-control TV check. Isp ISO code with parity bit (TH check is performed.) IsO code with parity bit(ASCII) (TH check is not performed.) EIA ISO code used as the punch code EIA code used as the punch code ICR2, ICRL Format used when punching BOB with the ISO code 1CR2]1CR1] punching Format 0 0 LF-CR-CR 0 1 LF-CR 1 0 LF, 1 1 LF SPC 0: Space code not added before each address 1: Space code added before each address 5-135 NOST 0: A transmission stop request(control code DC3) is output at the 3 end of input. 1: A transmission stop request(control code DC3) is not output at the end of input. 0001 SBO sec | sam | sBe AXC mre | 38a INT Data format: Byte bit type Setting input INT 3HA RG AXC SEB SBM 0: The input increment system is metric. 1: The input increment system is inch. 0: One manual pulse generator 1: Three manual pulse generators 0: Disables high-speed machining program registration 1: Enables high-speed machining program registration 0: Does not change over the addresses for the work coordinate system and remaining stroke in accordance with the axis selector number. 1: Change over the addresses for the work coordinate system and remaining stroke in accordance with the axis selector number. 0: A single block stop is not applied with a custom macro statement in the 08000-08999 program. 1: A single block stop is applied with a custom macro statement in the 08000-08999 program. ("L" only when debugging the custom macro. Normally "0") 0: A single block stop is not applied with a custom macro statement in all the programs. However, SB7 and SB8 are valid. 1: A single block stop is applied with a custom macro statement in all the programs. ("L" only when debugging the custom macro. Normally "0") 5 - 136 SBO 0: A single block stop is not applied in each canned cycle for drilling. A single block stop is applied in each canned cycle for drilling. A single block stop is not applied in the block created inside the NC unit for tool diameter compensation/tool nose radius compensation. 1: A single block stop is applied in the block created inside the NC unit for tool diameter compensation/tool nose radius compensation. 0002 RME SBF Nor ‘NDB NES Data format: Byte bit type Setting input NEB Nor SBE 0: Prohibits editing of the 08000-08999 programs. 1: Does not prohibit editing of the 08000-08999 programs. 0: Does not display the 08000-08999 programs on the CRT. 1: Display the 08000-08999 programs on the CRT. 0: Performs tool offset by tool number(for Mil ). 1: Does not perform tool offset by tool number(for Mil ). 0: Disables single block preread. 1: Enables single block preread. 0: Does not select the DNC(remote) operation mode. 1: Selects the DNC(remote) operation mode. 5 ~ 137 0004 ROF EDN sHD | OHN TEN Data format: Byte bit type THN OuN ‘SHD HDN ROF 0: External tightening IN hand (if LIII) when robot type Internal tightening IN hand (if LIII) when robot type 0: External tightening OUT hand (if LIII) when robot type 1: Internal tightening OUT hand (if LIII) when robot type 0: Hand (if LITI) when robot type is Double hand 1: Hand (if LIII) when robot type is Single hand 0: Hand tightening check (if LIII) do not ignore when robot type 1: Hand tightening check (if LIII) ignore when robot type In the event of the robot specification, signal ON/OFF screen is displayed using the instruction operation board. (in the case of LIII) 0: no 1: yes 5 ~ 138 0016 BMV: sch. | MIR, Data format: Byte bit axis type Setting input MIRX 0; Mirror image OFF for each axis 1: Mirror image ON for each axis SCLx 0: Disables scaling for each axis 1. Enables scaling for each axis RMVx 0: Does not detach the control axis for each axis. Detach the control axis for each axis. (Note) Valid when RMBx(bit 7 of PRALOOB) = 1 0020] Input device number for the foreground 0021] output device number for the foreground Data format: Byte type Data unit: None Data range: 1-6 (Others are assumed to be 1) Séts the device number used for foreground input/output. Device No. Device 1 |RS2a2c 2 | Tape reader 3 | Tape puncher 4 | cara 5 | Spare 1 6 | Spare 2 5 - 139 0022] Input device number for remote operation Data format: Byte type Data unit: None Data range: 1-6 (Others are assumed to be 1) Sets the device number used for input of remote operation. 0023] Output device mumber for custom macro external output command Data format: Byte type Data unit: None Data range: 1-6 (Others are assumed to be 1) Sets the device number used for outputting a custom macro external output command. 0026] Feed length at tape output Data type: Byte type Data unit: cm Data range: 0-127 ‘The feed length at tape output is set. Normally, sets a value of aboaut 90 cm. 0027] Program interval at tape output Data format: Byte type Data unit: om Data range: 0-127 The program interval at tape output is set. Normally, sets a value of about 30 cm. %OL ~ po2 ~) 108 ~ # ara kA Program Interval (Space Code) 0028] Sequence of the axes moved by dry run operation by program restart Data format: Byte axis type Data unit: None Data range: 1-8 Sets the sequence of the axes moved to the restart point by dry run operation after restarting the program. 5 - 140 [:0057] Absolute encoder off-set of the Ist axis (L). [20058] Absolute encoder off-set of the lst axis (M). 0059] Absolute encoder off-set of the Ist axis (H). 9060] ~ [20062] are the absolute encoder off-set (L, M, H) of the 2nd_axis, [0063] ~ [0065] are those of the 3rd axis, [0066] ~ 0068} are those of the 4th axis, [0069] ~ [0071] are those of the Sthe exis, [0069]~ [0071] are those of the 5th axis, [0072] ~ 0074] are those of the 6th-axis, [0075] ~ [0077] are those of the 7th axis and [0078] ~ [0080] are those of the 8th axis. Data format : Word type Data unit Data range : absolute encoder are memorized. 0094] Auxiliary origin off-set amount Data format : Long axis type Data unit: Data range : Amount of off-set at origin is set for each axis. 0095] Auxiliary origin return grid shift amount Data format : Long axis type Data unit ; Pulse Amount of grid shift when returning to the auxiliary origin is set for each axis. 0096] Auxiliary origin return marker shift amount Data format : Long axis type Data unit + Pulse Data range : 0 ~ 99999999 Amount of marker shift when returning to auxiliary origin is set for each axis. 5 = 141 0035] Sequence number for sequence number comparison and stop Data format: Word type Data unit: None Data range: 0-32767 Setting input Sets the sequence number for sequence number comparison and stop. 0036 Step feed moving amount 1 5 5 0039 Step feed moving amount 4 Data format: Long type Data unit + Pulse Data range : 0 - 99999999 Set the step feed moving amount selected by the step feed moving amount selection STP1, STP2. The correspondence between the step feed moving amount selection and Parameters is shown below. Moving Amount Selection Step Feed Moving Amount STP2 STP 0 0 Parameter No.0036 0 1 Parameter No.0037 1 0 Parameter No.0038 1 1 Parameter No.0039 X shifting amount in 5-face working machine W setter side spindle ¥ + 0045 direction ag | © Shifting amount in 5-face working machine W setter side spindle ¥ + 00: direction. ou7 | Z shifting amount in 5~face working machine W setter side spindle Y + a direction. Data format: Long type Data unit + 0.001min -Data range + —99999999 - 99999999 Set the shifting amount in the 5-face working machine W setter's side spindle Y + direction. 0048] - |0050} sec the shifting amount when facing the X ~ direction, 0051]~ [0053] one when facing the Y - direction and [0054] - [0056] one when Eacing the X + direction. 5-142 0057| Absolute encoder offset of No.l (first) axis. (L) 0038] Absolute encoder offset of No.l (first) axis. (1) 0059 Absolute encoder offset of No.2 (first) axis. (H) 0060 to 0062/, 0063 to 006s], 0066 to 0068) , 0069) to | 0072]. | 0072] to | corms], | 0075) to | 0077] ana 0078] to | 0080] are absolute encoder offsets (L.M.H) of No.2, No.3, No.4, No.5, No.6, No.7 and No.8 exis respectively. Data type : Word type Data unit Data range: These store offsets of absolute encoder. (Low, Middle and High). 5 = 143 0094 Auxiliary home position offset emount Data Data Data This type : Long axis type unit sets auxiliary home position offset amounts for each axis. 0095 Auxiliary home position reset grid shift amount Data Data Data This axis. type + Long axis type unit : Pulse range: -99999999 to 99999999 sets grid shift amount at auxiliary hone position resets for each 0096 Auxiliary home position reset marker shift amount Data Data Data This axis. type : Long axis type unit : Pulse range: 0 to 99999999 sets market shift amount at auxiliary home position reset for each 5 = 144 4-2 Parameters Related to Axis Control 1000 EEN zrw | Fer | EzR | cIP Data format: Byte bit type CIP EUR FPI RW BHM 0: Does not make an imposition check in the G00(rapid traverse) mode. (Proceeds to thenext block after a specified speed comes to 0) 1: Makes an imposition check in the G00(rapid traverse) mode. (Proceeds to the next block after a specified speed comes to 0 and it is confirmed that the machine almost reaches a specifiedposition) If the axis which have not ‘completed initial reference point return is specified in automatic operation, an alarm results. 1: Tf the axis which have not completed initial reference point return is specified in automatic operation, it is executed without resulting in an alarm. (for MI ) 0: Does not make an imposition check at the intermediate point of G60. 1: Makes an imposition check at the intermediate point of G60. 0: When all axis which have not completed initial reference point return, it is not displayed warning at the start. 1: When all axis which have not completed initial reference point return is displayed warning at the start. 0: Manual interrupt is valid during automatic operation start/stop and feed hold, if you are in the G01/G02/G03 mode. 1: Valid only when starting automatic operation of. the G01/¢02/G03 block. 1001 MIP RFM | RFC | RPC 5-145 Data format: Byte bit type RPC 0; Axis changeover is not included in return from reference point (G29). 1: Axis changeover is included in return from reference point(G29). REC 0: Does not make a position check in reference point return(G28). 1: Makes a position check in reference point return(G28). REM 0: The M, S, T, and B functions in the G28/G30 command are executedwhen positioning to the intermediate point. 1: The M, S, T, and B functions in the G28/G30 command are executed when positioning to the reference point. MIP Simultaneous interpolation (inch rotating axis) of axes with different minimum set units is; 0: No 1: Yes 1002 JZR ZPA2 | ZPA | ZDC Data format: Byte bit type 2pc eA 0: 1s Oo: 1 Enables a reference point return deceleration signal check. Disables a reference point return deceleration signal check. Disables the simple reference point return parameter setting method. enables the simple reference point return parameter setting method. When this parameter is set to 1, the marker shift amount (Parameter No.1831) the reference marker selection (I bit of Parameter No.1008) are disabled. (NOTE) Parameter 1002, #2(ZPA2) takes precedence. 5 - 146 Simple reference point return parameter setting procedure @® Set 1 for the bit 1 of the parameter No.1002 and 0 for No.1830(grid shift amount). Set, in Parameter 1849, the number of pulses per rotation, In order to set the parameter to the servo, turn off the power once, turn it on again, and press the Standby button. Perform manual reference point return. Return by half the lead in the opposite direction of reference point return. Loosen the zero point deceleration dog and remount it to the position where a deceleration signal is turned on. Set the difference between the machine zero point and stop position in the parameter No.1830. ® @© ©6@ @ Note) When using the linear scale, turn on the one-rotation signal sensor half the lead before the position the deceleration signal is turned off. Deceleration| Signal One-rotation Signal | ——— One- rotation Stop Position for Signal for Grid shift 0 Linear Scale ZPA2 0: Disables a reference point return parameter automatic setting. li Enables a reference point return parameter automatic setting. 5 - 147 Reference point return parameter automatic setting. @ Set 1 for the bit 2 of the parameter No.1002 and pulse of the one- rotation signal interval for No.1832. @ Position to the machine to zero. @ Set the relative coordinate value to zero. @ Return by half the one-rotation signal interval in the opposite direction of zero point return. © Loosen the zero point deceleration dog and remaount it to the position where deceleration signal is turned on. @® Set 1 for the bit 7 of the parameter No.1006 in the axis which adjusting zero point. © Perform zero point return after moving the position of axis to be able zero point return. And then, the bit 7 of the parameter No-1006 set 0. The following parameters are set automatically No.1830: Grid Shift Amount (It results 0) No.1831: Marker Shift Amount ® Look that the position is not the machine zero point. If you want return to the machine zero point, you switch off once, and insert again. © After adjusting, shift the machine zero point by the grid shift amount of the parameter No.1830. 5 - 148 Low speed zero point return operation Deceleration Signal ——— I t 1 \ \ Signal + ' 1 Marker shift fe Market shite f PO amount ‘ ' ! ' | Machine ! h ' Zero Point ( 1 °: 4 I : i ———> ® , Half the | One-Rotation Signal Note 1) When using the linear scale, turn on the one-rotation signal Sensor half the one-rotation signal interval before (before the @® point) position the deceleration signal is turned off. Note 2) If you perform the zero point return after the point ®, the one~ rotation signal is erroneous. J2R 0: Does not perform reference point return in the JOG mode(for Lill ). 1: Performs reference point return in the JOG mode(for Lil ). 1006 OPSx | EzSx | pRyx | PRTx Data format: Byte bit axis ADMx Axis display 0: Yes 1: No PSMx Coordinate value menory 0: Yes 1: No 5-149 PRIx PRYx EZSx 2PSx Each axis' rotary control axis 0: Disable each axis rotary control axis 1: Enable each axis’ rotary control axis Type of rotary control axis of each axis (MI) 0: Type A 1: Type B Can give command (in cast of LI) in auto operation even when not returning to initial reference position (when 1 bit of parameter 1000=0); 0: Yes Lr No 0: Disable reference point return parameter automatic setting. 1: Enable reference point return parameter automatic setting. 1007 rpr. | rsF. | ISR. Data format: Byte bit axis type ISRx, ISFx Setting of the input increments for each axis. ‘They are as follows. ISF:z | 1 Rx | Least Input Increment,Least Command Increment 0 0 0.001mm, 0.001deg, 0.0001inch IS-B 0 1 0.01mm, 0.01deg, 0.001inch IS-A 1 0 0.0001mm, 0.0001deg, 0.00001inch 1s-¢ ? 1 0.001mm, 0.001deg, 0.0001inch 18-8 IPRx 0: Does not assumes the least input increment for each axis to be 10 times larger than the least command increment. 1: Assumes the least input increment for each axis to be 10 times larger than the least command increment. When 1 is set, only the least input increment is as follows. 5 - 150 Setting Unit Least Input Increment IS-B 0.01mm, 0.01deg, 0.001inch 1S-A 0.01mm, 0.01deg, 0.001inch Is-c 0.001mm, 0.001deg, 0.0001inch (Note) When the setting unit is IS-A, nothing happens if this Parameter is set to 1. 1008 RMBx| ZNGx| MZRx| ZPRx| ZPSx BSéix | ZRNX Data format: Byte bit axis type RN BSMx 2PSx 2PRx 2NGx 0: Enables the reference point return function for each axis. 1: Disables the reference point return function for each axis. In case where the axis has no absolute encoder and the origin return slow down dog is not provided, set it to l. 0: At reference point return of each axis, the reference marker is after a deceleration signal is turned off. 1: At reference point return of each axis, the reference marker is before a deceleration signal is turned off. (Note) For details, refer to "Reference Point Return" in Signal Manual. 0: Clears a machine coordinate value upon completion of low-speed reference point return. 1: Does not clear a machine coordinate value upon completion of low-speed reference point return. 0: Clears a relative coordinate value upon completion of low-speed reference point return. 1: Does not clear a relative coordinate value upon completion of low-speed reference point return. 0: Second manual reference point return onward are high-speed type (positioning to the machine coordinate value 0) 1: Second manual reference point return onward are low-speed type (look at thedeceleration signal) 0: Disables a machine lock signal for each axis. 1: Enables a machine lock signal for each axis. 5-151 0: Disables a control axis removal signal for each axis and the MBX setting input RMVx(bit 7 of PRAOOI6). 1: Enables a control axis removal signal for each axis and the setting input RMVx(bit 7 of PRAOOI6). 1009 oupx| ITLx| 2MIx| PLzx| DrAx| RABx| ROSx| ROTx Data format: Byte bit axis type ROT ROSK RABY DIAx Lax 0: Axis which requires inch/metric conversion (linear axis) 1: Axis which does not require inch/metric conversion (rotary axis) 0: Does not round the coordinate system into the rotary axis type. 1: Rounds the coordinate system into the rotary axis type. When the coordinate system is rounded into the rotary axis type, it is normalized to 0 through rounded value(PRA1848). 0: When the coordinate system is rounded intothe rotary axis type, rounding of the work coordinate system is prohibited. 1: When the coordinate system is rounded intothe rotary axis type, rounding of the work coordinate system is not prohibited. Radius designation for move command(for L I ) Diameter designation for move conmand(for L I ) 0: At manual reference point return, the work coordinate system is preset only in the reset mode(OP signal = 0). 1: At manual reference point return, the work coordinate system is always preset. Refer to the parameter 2403 as well, which is common for all the axes. (Note) For Ll, the work coordinate system is preset regardless of this parameter. 5 ~ 152 2MIx 0: The manual reference point return direction is " . 1: The manual reference point return direction is "-". ITLx 0: Enables an interlock signal for each axis. 1: Disables an interlock signal for each axis. Mx 0: When reference point return is enabled in the JOG mode(for LI ) ,it is impossible to move from the reference point position toward the reference point return direction in the JOG mode. When reference point return is enabled in the JOG mode(for LII ) ,it is possible to move from the reference point position toward the reference point return direction in the JOG mode. 1010] Programmed axis name for each axis Data format: Byte axis type Data unit: None Data range: Refer to the table below Set the program name for each control axis in accordance with the following table. Axis Name| Set Value (Note) Set X, ¥, and Z as follows as a rule. [Machining Center system] Ist axis: x 2nd axis: ¥ 3rd axis: 2 [Lathe system] Ast axis:X(U) 2nd axis: 2(W) Sd cournan - 153 1011| Setting of each axis to be which axis of the basic coordinate system Data format: Byte axis type Data unit: None Data range: 0-7 In order to determine the planes for circular interpolation, tool diameter compensation, coordinate rotation, it is set that each axis will be the basic axis 2/¥/Z or its parallel axis. Set Value Description o Rotary axis (neither one of the basic 3 axes nor its parallel axis) X axis of the basic 3 axes ¥ axis of the basic 3 axes 2 axis of: the basic 3 axes Parallel axis of the X axis Parallel axis of the Y axis Parallel axis of the Z axis 1012| Master axis number for the simultaneous controlled axis Data type: Byte type Data unit: None Data range: 0 to No. of controlled axes 1014] No. of controlled axes Data format: Word type Data unit: None Data range: 1-8 Set the total number of controlled axes. The controlled axes for direct tapping are also included. 5 = 154 1015] Direct tapping control axis number Data format: Byte type Data unit: None Data range: 1 to No. of controlled axes Set the controlled axis number for direct tapping. In case of LIT, the direct tap control axis is judged by the rotation tool control axis number of parameter 5612 and therefore, do not set this parameter, 1016| Specified address for the 2nd auxiliary function Data format: Byte type Data unit: None Data range: Refer to the table below Set the address where the 2nd auxiliary function is to be specified in accordance with the following table. Address | Set Value (Note) The address used as the axis name cannot be used as the specified address for the 2nd auxiliary function. a2¢qou> 1017| Reference axis Data format: Byte type Data unit: None Data range: 1 to No. of controlled axes The SEICOSII type allows you to select the setting unit for each axis with a parameter. On the other hand, some parameters are common for all the axes, such as dry run speed, F 1-digit feed, etc. Also, the program contains the commands common for all the axes, such as circular interpolation for radius designation. The units for those parameters and commands should correspond to the setting unit of the reference axis. This is to set which axis should be the reference axis. 5 = 155 1018] Axis select number Data format: Byte type Data unit: None Data range: 0-5 Six kinds of axis changeover can be selected. Set the relevant axis select number. The program addresses X, Y, and Z correspond to the machine axes x, Yr and.z. Axis Select No. Program Address Kez 0 20, NE cae 1 Ee 2 ¥.'. 2 3 WB ok 4 wi Ne) oy 5 Hi WO % 1019] Axis number of the linear axis for polar coordinate interpolation Data format: Byte type Data unit: None Data range: 1-4 Set the axis number of the linear axis which performs polar coordinate interpolation. Axis number of the rotary axis for polar coordinate interpolation Data format: Byte type Data unit: None Data range: 1-4 Set.the axis number of the rotary axis which performs polar coordinate interpolation. 1021 Number of a axis controlling the law lines direction, Data format: word type Data unit not available Data range! 1 to number of axes for control 5 - 156 1025} Pre-interpolation acceleration/deceleration corner dwell insertion time Data format: Word type Data unit : msec Data range : 0 - 32767 Set the pre-interpolation acceleration/deceleration corner dwell insertion time. (I£ MIII) 1026] Machine coordinate value of the 2nd reference point 1027] Machine coordinate value of the 3rd reference point 1028] Machine coordinate value of the 4th reference point Data format: Long axis type Data unit: 0.001 mm, 0.0001 inch, 0.001 deg. Data range: -99999999 to 99999999 Set the machine coordinate values of the 2nd through 4th reference points. 1029] Move amount of the rotary axis per rotation Data format: Long axis type Data unit: 0.001 deg. Data range: 0-99999999 Set the move amount of the rotary axis per rotation. 1030] Floating reference point Data format: Long axis type Data unit: 0.001 mm, 0.0001 inch, 0.001 deg. Data range: -99999999 to;99999999 Setting input Set the reference point for floating reference point return per axis. In the Position screen, the current machine coordinate value can be set tothe floating reference point. 5-157 4-3 Parameters Related to Coordinate system 1200 BSM Data format: Byte bit type ROF The amount of off-sets when local coordinate system setting (G52) is commended in the coordinate rotation (Type A) mode. 0: Turns 1: Not turns BSM 0: Sets up (if LITI) the B axis by the all-axis set-up command when back working is enabled. Does not set up (if LIIZ) the B axis by the all-axis set-up command when back working is enabled. 5 = 158 1201 RWS | EWT Data format: Byte bit type EWr RWS 0: The extertal work origin offset amount is enabled (if MIII) in G54 - the command block. : The external work origin offset amount is enabled (if MIII) when the offset amount is changed. Upon reset, the amount of G92 off set return iss 0: invalid Li valid 5 - 159 4-4 Parameters Related to Feed Rate 1400 EDM | HMI tre | skF | pp | Tor | FDR Data format: Byte bit type DR ‘TDR PDR SKF HMI 0: Disables dry run in a rapid traverse command. 1: Enables dry run in a rapid traverse command. For the screw cutting command, the dry line is; 0: No 1: Yes For the tapping command, the dry line is; 0: No 1: Yes 0: The feed rate for the skip function(G31) is the F-code rate specified in the progran. 1: The feed rate for the skip function(G31) is the rate set with the parameter 1447. 0: The interpolation method for positioning(G00) is non-linear interpolation. 1: The interpolation method for positioning(G00) is linear interpolation. 0: The manual handle feed moving amount when in inches is x50. 1: The manual handle feed moving amount when in inches is x100. 0: Enables an external deceleration signal. : Disables an external deceleration signal. 1401, RTF | GDR G53P aTG | HPH Data format: Byte bit type HEH High precision helical interpolation is; 0: No 1: Yes 5 - 160 0: A helical interpolation speed is an arc tangent speed. BIG 1: A helical interpolation speed is a speed inlcuding the linear axis. GS3F 0: A machine coordinate system selection(G53) speed is always the G00 mode. 1: A machine coordinate system selection(G53) speed is the G01 mode, if not G00 mode. GDR “For the selective speed (inch/min), the dry-run speed of rotation axis G00 (non-linear) upon the iinch input is; 0: x10 (dog/min) 1: xl (dog/min) RPT Unit of the F instruction for the rotation axis when the input unit is inch iss 0: regarded as degree. it regarded as degree, and converted’ into millidegree, 1402 F100 EFop| EDRD Data format: Byte bit type EDRD For the exponential function interpolations (G232 and C233), the dry line (in case of Ll) is; 0: No 1: Yes EFOD For the exponential function interpolations (6232 and G233), THE feeding override (in case of LI) is; 0: No 1: Yes FLO FL digit feed override (for MITI) is; 0: No 1408 EMKx | EPKx Data format: Byte bit axis type EPKx EMKx 0: Bnables an external deceleration signal + direction. 1: Disables an external deceleration signal + direction, 0: Enables an external deceleration-signal — direction. 1: Disables an external deceleration signal — direction. 5 ~ 161 14. § 1418 Dry run speed Data format: Long axis type Data unit: 0.001 mm/min., 0.0001 inch/min. Data range: 0-99999999 Set a dry run speed in the 100 % jog feed rate specified position. Rapid traverse override 1 5 Rapid traverse override 8 Data format: Word type Data unit: 0.01 & Data range: 0-32767 Set the percentage values of rapid traverse override selected by the rapidoverride signals ROVL, ROV2, and ROV4, respectively. The following table shows the relations between the override signals and Parameters. Override Signals ROV 4] Rove ROV1 Override Value 0 0 0 Parameter No.1411 Parameter No.1412 Parameter No.1413 Parameter No.1414 Parameter No.1415 Parameter No.1416 Parameter No.1417 Parameter No.1418 5 - 162 1419] Manual handle feed command clamp 1 fi 5 1426| Manual handle feed command clamp 8 Data format: Word type Data unit: 0.83 KPPS Data range: 0-32767 Set 2 manual handle feed command clamp value. Standard value = 200 1427] Manual handle feed filter gain Data format: Word type Data unit: None Data range: 0-32767 Set a manual handle feed filter gain. gis Time constant (msec. Paramater 1417 Standard value= 6 5 5 1428] Manual handle feed magnification ni 1429] Manual handle feed magnification n2 Data format: Word type Data unit: times Data range: 1-1024 Set the values of magnifications ni and n2 selected with a manual handle feed magnification selector signal. For details, refer to Signal manual. 1430] Maximum rapid traverse override beforeinitial reference point return 5 ~ 163 Data format: Word type Data unit: 0.01 & Data range: 0-32767 Set a rapid traverse override before initial reference point return. 1431| Reference point return speed for each axis. Data format: Long axis type Data unit: 0.001 mm/min., 0.0001 inch/min. Data range: 0-99999999 Set a reference point return speed for each axis. 1432| Reference point return deceleration signal ON speed for each axis Data format: Long axis type Data unit: 0,001 mm/min., 0.0001 inch/min. Data range: -99999999 to 99999999 Set each axis speed when the reference point return deceleration signal isON. The direction depends on a sign. 1433| Reference point return deceleration signal OFF speed for each axis Data format: Long axis type Data unit: 0.001 mm/min., 0.0001 inch/min. Data range: -99999999 to 99999999 Set each axis speed when the reference point return deceleration signal isOFF. The direction depends on a sign. 1434] Reference point return shift speed for each axis Data format: Long axis type Data unit: 0.001 mm/min., 0.0001 inch/min. Data range: 0-99999999 Set a reference point return shift speed for each axis. 5 - 164 1435| Rapid traverse rate for each axis Data format: Long axis type Data unit: 0.001 mm/min., 0.0001 inch/min. Data range: 0-99999999 Set a rapid traverse rate for eachaxis when a rapid traverse rate is 100 %. 1436] Manual clamp speed for each axis Data format: Long axis type Data unit: pulses/min. Data range: 0-99999999 Set a manual clamp speed for each axis. 1437| Cutting feed clamp speed Data format: Long type Data unit: pulses/min. Data range: 0-99999999 Set a cutting feed clamp speed. 1438| Jog feed rate for each axis Data format: Long axis type Data unit: 0.001 mm/min., 0.0001 inch/min. Data range: 0-99999999 Set a jog feed rate for each axis in the 100 % jog feed rate position. 1439] External deceleration enable speed at cutting feed Data format: Long type Data unit: pulses/min, Data range: 0-99999999 Set an external deceleration enable speed at cutting feed or linear interpolation type positioning(G00). When a cutting speed is equal to or smaller than this parameter, external deceleration is disabled. 5 - 165 1440| External deceleration speed at cutting feed Data format: Long type Data unit: pulses/min. Data range: 0-99999999 Set an external deceleration speed at cutting feed or linear interpolation type positioning(G00). 1441] External deceleration enable speed for each axis at rapid traverse Data format: Long axis type Data unit: Pulses/min. Data range: 0-99999999 Set an external deceleration enable speed for each axis at rapid traverse. When the feed rate is equal to or smaller than this parameter, external deceleration is disabled. When a feed direction and an external decelera- tion signal polarity do not coincide with each other, external decelera~ tion is disabled. Manual feed also abide by this parameter. 1442| external deceleration speed for each axis at rapid traverse Data format: Long axis type Data unit: pulses/min. Data range: 0-99999999 Set an external deceleration speed for each axis a t rapid traverse. Manual feed also abide by this parameter. 1443| cutting feed clamp speed for each axis Data format: Long axis type Data unit: pulses/min. Data range: 0-99999999 Set a clmap speed for each axis at cutting feed. It can be combinedly used with the parameter 1437 for synthetic speed clamp. When the value of this parameter is set to 0, cutting feed clamp for each axis is disabled. 5 ~ 166 1446 | Value of circular arc radius of feed rate clamp by circular arc radius Data format: Long type Data unit : Pulse Data range : 0 - 99999999 Set the value of circular arc radius corresponding to the upper-Limit value of feed rate of feed rate clamp by circular arc radius. (If MIII) 1447| skip function(G31) feed rate Data format: Long type Data unit: mm/min., inch/min., deg. /min. Data range: 0-99999999 Set thefeed rate for the skip function(G31). This parameter is valid when the bit 3(SKF) of the parameter No.1400 is 1. 1448 | Upper-limit value of feed rate corresponding to circular radius of feed rate clamp by circular arc radius Data format: Long type Data unit : Pulse/min Data range : 0 - 99999999 Set the Upper-limit value of feed rate corresponding to circular radius of feed rate clamp by circular arc radius. (If MIII) 1449 | Lower-limit value of feed rate of feed rate clamp by circular arc radius Data format: Long type Data unit + Pulse/min Data range : 0 - 99999999 Set the Lower-Limit value of feed rate of feed rate clamp by circular arc radius. (If MIII) 5 ~ 167 1450| Resolution for F 1-digit feed Data format: Long type Data unit: None Data range: 1-127 Set resolution for F 1-digit feed. 1451| F_ feed rate in the F 1-digit command 1459| F9 feed rate in the F 1-digit command Data format: Long type Data unit: pulses/min. Data range: 0-99999999 Setting input Feed rates sementially corresponding to F 1-digit conmands F1-F9 I you change the feed rate with the manual pulse generator in case of F 1-digit command, the value of this parameter also changes accordingly. 1460| F1-P4 feed rate upper limit value 1461] F5-F9 feed rate upper limit value Data format: Long type Data unit: pulses/min. Data range: 0-99999999 Setting input Set the upper limit value of the feed rate of the F 1-digit command. 1462] Maximum cutting speed of ante~supplement acceleration/deceleration Data format: Long type Data unit: Metric input 1.0mm/min. Inch input 0.linch/min. Data range: 0-99999999 Set the maximum cutting speed of ante-supplement acceleration/deceleration 5 - 168 1463] Feed rate at retrogression Data format: Long type Data unit: Data range: 0-99999999 Set a feed rate at retrogression. when 0 is set, the machine retrogrades at the feed rate specified in the program. 1464 | Pre-interpolation acceleration/deceleration corner speed Data format: Long type Data unit + Metric input 1.0mm/min. Inch input O.linch/min. Data range : 0 - 99999999 Set the pre-interpolation acceleration/deceleration corner speed. (If MIII) 1465 | Pre-interpolation acceleration/deceleration corner critical speed Data format: Long type Data unit +: Metric input 1.0mm/min. Inch input 0.linch/min. Data range : 0 - 99999999 Set the Pre-interpolation acceleration/deceleration corner critical speed. (IE MII) 1466 | Low speed of the tool rest index Data formati Long type Dat unit + Pulse/min Data range : 0 - 99999999 Set the low speed of the tool rest index. (If LIII) 5 - 169 1467 | High speed of the tool rest index Long type Dat unit Pulse/min Data range : 0 - 99999999 Data formai Set the high speed of the tool rest index. (If LITI) 1468 |G00 speed in polar coordinate interpolation mode Data format: Long type Data unit : 0.001 mm, 0.0001 inch/min Data range : 0 - 99999999 Set the GOO Linear interpolation speed in the polar coordinate interpolation mode. (I£ LIII) Minimum feeding speed of G611 ante-supplement ute acceleration/deceleration Data format: long type Data unit: 0.83/2'°KPPS Data range: 0 - 99999999 The terminal target speed used upon the terminal deceleration management of 611 ante-supplement acceleration/deceleration is set. ‘The minimum feeding speed before the ante-supplement of the direct tap is set to the parameter number of 1612. 1470| Maximum override for all axis reference point return before initial reference point return Data format: Word type Data unit: 0.01 % Data range: 0-32767 Set a maximum override for all axis reference point return before comple- tion of initial reference point return. 5-170 1471) Manual rapid traverse maximum override after initial reference point return i BOM eu obs Data format: Word type Data unit: 0.01 Data range: 0-32767 Set a rapid traverse maximum override(for L I) after initial reference Point return. Set a maximum override(for M Ml) for all axis zero point return after completion of initial reference point return. 1472| Jog feed override(for L Il) in the Q setter, 2 setter, or B checker mode. Data format: Word type Data unit: 0.01 3 Data‘rahgé: 0-32767 1473) Rapid traverse clamp override(for L Il) in the Q setter, 2 setter, or B checker mode Data format: Word: type Data unit: 0.01 & Data range: 0-32767 Set a rapidtraverse clamp override in the Q setter, z setter, or B checkermode. Feeding speed of the rotation axis controlling the law linedirection, 1474 Data format: word type Data unit: deg/min Data range: 0 ~ 32767 Feeding speed when inputting the rotation of the axis for controlling the law line direction. (in the case of MIII) 5-171 4-5 Parameters Related to Acceleration/Deceleration 1600 crp | sxp | can | cre | poe | typ | RBL | REX Data format: Byte bit type Specifies linear acceleration/deceleration as rapid traverse acceleration/deceleration. 1: Specifies exponential acceleration/deceleration as rapid traverse acceleration/deceleration. REX 0 RBL Rapid traverse acceleration/deceleration abides by the bit 0(REX) of the parameter 1600. 1: Specifies bell type acceleration/deceleration. TYP 0: Linear acceleration/deceleration for cutting feed (before interpolation) bears no relation to the G611 command. Linear acceleration/deceleration for cutting feed (before interpolation) abides by the G611 conmand. PDE 0: Digable the standard type C611 in the reset mode. 1: Bnalbes the standard type G611 ip the reset mode. CTE 0: Specifies exponential acceleration/deceleration as cutting feed acceleration/deceleration(after interpolation). 1: Specifies linear acceleration/deceleration as cutting feed acceleration/deceleration(after interpolation). CBL 0: Cutting feed acceleration/deceleration(after interpolation) abides by the bit 4 of the parameter 1600. Cutting feed acceleration/deceleration(after interpolation) abides by bell type acceleration/deceleration. b SKD 0: Skip function(G31) acceleration/deceleration abides by the bit 5 (CBL) of the parameter 1600. ~ 1: Disables skip function(G31) acceleration/deceleration. c1D 0; Bnables cutting feed acceleration/deceleration (after interpolation). 1: Disables cutting feed acceleration/deceleration(after interpolation). 5-172 1601 TBL | TTE POA | POR Data format: Byte bit type POB Optimum type adjustable speed when the adjustable speed before interpolation is “on"; 0: No.1 1: No.3 POA When the adjustable speed before interpolation is optimum type B, the adjustable speed after the interpolation is; 0: yes 1: No TIE Adjustable speed after interpolation of screw cutting (in case of LIT) is; 0: Exponential type adjustable speed. 1: Linear type adjustable speed. TBL Adjustable speed after the interpolation of screw cutting (in case of LIT) is; 0: Following 4 bits (ITE) of parameter 1601. 1: Bell type adjustable speed. 1602 nB2 | cB2 | 13 a3 | OA2 | oat Data format: Byte bit type OAL a2 OAS Adjustable speed of optinum adjustable speed 1 is; 0: Bell type 1: Linear type Adjustable speed of optimum adjustable speed is; 0: Bell type 1: Linear type Adjustable speed of optimum adjustable speed 3 is; 0: Bell type 1: Linear type 5 - 173 TB3 Optimum type adjustable speed in screw cutting (in case of LIll) is; 0: No.1 No.3 CB2 Optimum type adjustable speed in the cutting feed (in case of LIE) is; 0: No.l 1: No.2 RB2 Optimum type adjustable speed in quick feed (in case of LI) is; 0: No.d 1: No.2 1610| Linear acceleration/deceleration time constant coefficient for each axis Data format: Long axis type Data unit: None Data range: 0-32767 Set a coefficient for each axis used to set a linear accel eration/deceleration time constant. Set value = (Free /T. ) X 94372 F neo: Rapid traverse rate (x10°PPS) 1 : Acceleration/deceleration (sec. ) ; When the value of the parameter 1613 is 0, this parameter is valid. 1611| Exponential acceleration/deceleration time constant coefficient for each axis Data format: Word axis type Data unit Data range: 0-32767 Set a coefficient for each axis used to set an exponential acceleration/ deceleration time constant. Set value = 39322/Te Te : Exponential acceleration/deceleration time constant (msec.) When the value of the parameter 1614 is 0, this parameter is valid. None 5 = 174 qeig| MterSepplement acceleration/deceleration of the direct tap minimum feed rate. Data format: Long type Data unit: 0.83/2'* KPPS Data range: 0-99999999 Set the end point target speed used for ante-supplement acééleratior/deceleration of the direct tap. Normally, Set 13107. 1613| linear acceleration/deceleration time constant for each axis Data format: Word axis type Data unit: msec. Data range: 0-32767 Set a linear acceleration/deceleration time constant for each axis. Abides by the parameter 1610 when the value of this parameter is 0. 1614| Exponential acceleration/deceleration time constant for each axis Data format: Word axis type Data unit: msec. Data range: 0-32767 Set an exponential acceleration/deceleration time constant for each axis. Abides by the parameter 1611 when the value of this parameter is 0. 1615| Optimum(bell type) acceleration/deceleration time constant for each axis Data format: Word axis type Data unit: msec. Data range: 0-32767 ‘Set an optimum(bell type) acceleration/deceleration time constant for each axis. 5-175 Optimum (bell type) acceleration/deceleration time constant 2 for each axis Data format Word axis type Data unit : msec Data range : 0 - 32767 Set the Optimum (bell type) acceleration/deceleration time constant 2 for each axis. 1617 | Optimum (bell type) acceleration/deceleration time constant 3 for each axis Data format: Word axis type Data unit : msec Data range : 0 ~ 32767 Set the Optimum (beli type) acceleration/deceleration time constant 3 for each axis. 5-176 1620| Peak current threshold value for each axis Data format: Word axis type Data unit: 0.01 A Data range: 0-32767 Set a peak current threshold value for each axis. Set a threshold value used to detect a peak current flowing to the motor at acceleration/ deceleration. If a current keeps flowing to the motor for the peak current continuation time set with the parameter 1621, exceeding the peak current threshold value set with this parameter, a peak current alarm results. Motor Current Parameter 1620 I Time (Parameter 1621) Set the value twice larger than the maximum continuous armature current Ic of the motor. 1621] Peak current continuation time for each axis Data format: Word axis type Data unit: 12 msec. Data range: 0-32767 Set an allowable value for the peak current continuation time for each axis. Normally, set 0.24 sec. 1000 12 Set value = 0.24 X = 20 Refer to the parameter 1620. 5-177 1622| Effective current threshold value Data format: Word axis type Data unit: 0.01 A Data range: 0-32767 Set an allowable value for an effective current flowing to the motor for each axis, If the effective current flows to the motor, which exceeds the effective current threshold value set with this parameter, an effective current alarm results. Set the value of the maximum continuous armature current Ic of the motor. 1625| Linear acceleration/deceleration(before interpolation)time constant Data format: Long type Data unit: msec. Data range: 0-99999999 Set a linear acceleration/deceleration(before interpolation) time constant. 5-178 4-6 Parameters Related to Servo 1800 cor | Gir | 633F EVE Data format: Byte bit type 0: Does not follow up while the servo is turned off. EVE Follows up while the servo is turned off. 633F In threading, feed forward control (for LIII) iss 0: Yes 1: No G1P In cutting feed, feed forward control (for LIII) iss 0: Yes 1: No GOP 0: Enables feed forward control if the GOO command. 1: Does not enable feed forward control if the GOO command. 1814 BcOx| Ppcox SDOx Data format: Byte bit axis type SDO. 0: Makes an overdroop check. 1: Does not make an overdroop check. PCO x 0: Makes a peak current excess check. 1: Does not make a peak current excess check. ECO. 0: Makes an executing current excess check. 1: Does not make an executing current excess check. 1815 cp2x| OHRx cPlx| OHTx Data format: Byte bit axis type OHT x 0: Makes a transistor overheat check. 1: Does not make a transistor overheat check. 5-179 cpl s 0: Makes an ADU circuit protector OFF check. 1: Does not make an ADU circuit protector OFF check. OHR x 0: Makes a regenerative resistor overheat check. (when the PCU is connected) 1: Does not make a regenerative resistor overheat check. CP2 x 0: Makes a PCU circuit protector OFF check.(when the PCU is connected) 1: Does not make a PCU circuit protector OFF check. ee) [| eee ae aes ae Data format: Byte bit axis type BRP x BRV x BRC x ERP x 0: Makes a P-feedback disconnection check.(in case of closed system) 1: Does not make a P-feedback disconnection check. (in case of semiclosed system) 0: Makes a V-feedback disconnection check.(in case of closed system) 1: Does not make a V-feedback disconnection check.(in case of semiclosed system) Makes a commutation sensor disconnection check. Does not make a commutation sensor disconnection check: semiclosed system) When the absolute encoder is not provided, the commutation sensor is not used. Set to 1. 0; Makes a P-feedback pulse error check, (in case of closed system) 1: Does not make a P-feedback pulse error check.(in case of semiclosed system) Makes a V-feedback pulse error check. Does not make a V-feedback pulse error check. system) Makes a commutation pulse error check. Does not make a commutation pulse error check. 5 - 180 1818, BKLx| PERx| CPEx APCx| BKDx Apax| SVFx Data format: Byte bit axis CPE x 0: Disables a servo 0: When an absolute machine position 1: When an absolute machine position type Off signal. 1: Enables a servo off signal. encoder is used, the relations between the and the encoder are not corresponded completely. encoder is used, the relations between the and the encoder are corresponded completely. For setting the home position, set 0 and turn off the power supply. When the origin is set, 1 is set. 0: Disables auxiliary pitch compensation. 1: Enables auxiliary pitch compensation. 0: Disables straightness error compensation. 1: Enables straightness error compensation. PER x 1: Enables stored pitch error compensation. 0: Disables stored pitch error compensation. BKL x 0: Enables backlash compensation. 1: Disables backlash compensation. 1819 cLDx APRx| AZix | AZRx Data format; Byte bit axis type AZRx Auxiliary origin return direction is; 0: + direction 1: ~ direction (Note) The following parameters are effective even when returning to the auxiliary origin. No. No. No. No. No. No. No. No. No. 1002, #1 1002, #2 1008, #1 1008, #4 1431 1432 1433 1436 1832 5 - 181 APRx All axis origin return approach function} - 0: No 1: Yes CLbx Each axis collision detecting function; 0: No 1: Yes 1820| Detection coefficient for each axis Data format: Word axis type Data unit: None Data range: -32768 to 32767 Set weighting of the number of feedback pulses from the position detector of the machine for each axis. A set value makes a pair with the parameter 1821. Ke( # m/p) : How many wm feed command to which 1 p of the command increment system corresponds Normally, Ke = 1 « n/p K£( m/p) : How many um to which 1 p of the feedback system corresponds to Then; Parameter 1820 = (Kf/Kc) x parameter 1821 Normally, set 1024 or above for the parameter 1821 so that the value of the parameter 1820 will be an integer. 5 - 182 1821| Command coefficient for each axis Data format: Word axis type Data unit: None Data range: -32768 to 32767 Set weighting of a machine feed command for each axis. A set value makes a pair with the parameter 1820. Refer to the parameter 1820 for the setting method. When reversing the feed direction of the machine, replace the plus/minus sign of this parameter with the other one. 1822] Loop gain for each axis Data format: Word axis type Data unit: 1/sec. Data range: 0-32767 Set the loop gain of the servo system for each axis. (Note) When the set value of this parameter is changed, change also that of the droop limit value 1 of the parameter 1828. 1823| Feed forward coefficient 1 for each axis Data format: Word axis type Data unit: (100/833) & Data range: -32767 to 32767 Set position loop feed forward PD operation for each axis, Set together with the parameter 1824. Use feed forward particularly when high responsibility is required. When it is not used, set 0 for both the Parameters 1823 and 1824. Assuming the following; PrP ; Feed forward proportional gain (%) PFD : Feed forward differential gain (%) Parameter 1823 = (PFP/100 + PFD/100) x 833 Parameter 1824 = (PFD/100) X 833 5 - 183 1824| Feed forward coefficient 2 for each axis Data format: Word axis type Data unit: (100/833) & Data range: -32767 to 32767 Set positional loop feed forward PD operation for each axis. Set together with the parameter 1823. Refer to the parameter 1823 for the setting met hod. 1825| Speed command normalization coefficient for each axis Data format: Word axis type Data unit: None Data range: 0-32767 Set a speed command normalization coefficient for each axis. Set together with the parameter 1626. Assuming the following; Kf(um/p) : How many # m one feedback pulse corresponds to L(mm/rev) : Feed amount per motor rotation Kscp = (2° x 100 x K£)/(parameter 1820 x L) (1) When Kscp S$ 32767; Parameter 1825 = Kscp Parameter 1826 = 0 (2) When Kscp > 32767 Parameter 1826 = (log2Kscp) - 14 (omitted) Parameter 1825 = Kscp/2 '"*"*"t't" 1870) 1826| Speed command normalization coefficient shift amount for each axis Data forward: Word axis type Data unit: None Data range: 0-32767 Set this parameter when a speed command normalization coefficient exceeds 32767. Set together with the parameter 1825. Refer to the parameter 1825 for the setting method. 5 - 184 1827| Imposition width for each axis Data format: Word axis type Data unit: pulses Data range: 0-15000 Set the imposition width for each axis. When the difference(droop) between a specified position and an actual machine position is smaller than the value of this parameter upon comple- tion of 1-block distribution, the next block is executed, judging that the machine has reached the specified position. This check is called an impo sition check. 1828] Droop limit value 1 for each axis Data format: Long axis type Data unit: pulses Data range: 0-99999999 Set a droop limit value for each axis. When a droop becomes larger than a set value, a servo alarm(error excessive) results. Set this parameter in order to protect the machine and motor against a motor overload or erroneous connection of a motor cable. An alarm also results when there is a large overshoot. Normally, the droop is proportional to the feed rate and inversely propor- tional to the loop gain. Tt is also proportional to the specified coefficient of the parameter 1821. Set value = 1.3 x (rapid traverse rate/loop gain) x (parameter 1821/1024) 1830| Grid shift amount for each axis Data format: Long axis type Data unit: pulses Data range: -99999999 to 99999999 Set a grid shift amount for each axis. A reference point position can be shifted by the value set with this parameter from a marker position. 5 - 185

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