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Welding Costs

The document provides empirical formulas for calculating the costs associated with welding, including material costs, labor costs, and total welding costs per unit length. Material costs are calculated based on the weight and price of electrodes, flux, and shielding gas consumed per unit length. Labor and overhead costs per unit length are calculated based on welding time, labor rates, and an operating factor which accounts for arc time versus total time. Total welding costs per unit length are the sum of material and labor costs. Methods for calculating electrode consumption and the mass of weld metal in a joint are also presented.

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Johan Avianto
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122 views13 pages

Welding Costs

The document provides empirical formulas for calculating the costs associated with welding, including material costs, labor costs, and total welding costs per unit length. Material costs are calculated based on the weight and price of electrodes, flux, and shielding gas consumed per unit length. Labor and overhead costs per unit length are calculated based on welding time, labor rates, and an operating factor which accounts for arc time versus total time. Total welding costs per unit length are the sum of material and labor costs. Methods for calculating electrode consumption and the mass of weld metal in a joint are also presented.

Uploaded by

Johan Avianto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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ESTIMATING

WELDING COST

Cost for producing a weld:


Material

electrodes, flux, shielding gas, and other

consumables

Labor

manpower, accounting systems, and

overhead

Supervisi
Keamanan
Pemeliharaan
alat
Reparasi
Penyusutan
harga
Listrik

Empirical Formulas for


Calculating Welding
Costs

MATERIAL COSTS

1. Biaya ELEKTRODA per satuan panjang las = (WE) x (CE)


(WE)

= berat elektroda yang dikonsumsi per satuan panjang las


(kg/m)

(CE)

= harga elektroda
(rupiah/kg)

2. Biaya FLUX per satuan panjang las = (WF) x (CF)


(WF)

= berat flux yang dikonsumsi per satuan panjang las


(kg/m)

(CF)

= harga flux
(rupiah/kg)

MATERIAL COSTS
3. Biaya GAS PELINDUNG per satuan panjang las = (VG) x (CG)
(VG)
panjang las

= volume gas pelindung yang dikonsumsi per satuan


(m3/m)

(CG)

= harga gas
(rupiah/m3)

TOTAL BIAYA MATERIAL per satuan panjang las

(WE) (CE) + (WF) (CF) + (VG) (CG)

LABOR COSTS
LABOR & OVERHEAD cost per satuan panjang las
CL = (T) x (CR)

atau

CL =

OF
CL

CR
(S) x (OF)

= biaya tenaga kerja & overhead per satuan panjang las


(rupiah/m)

= waktu pengelasan per satuan panjang las


(jam/m)

CR

= biaya tenaga kerja & overhead per satuan waktu (R = rates)


(rupiah/jam)

= welding speed
(m/jam)

OF

= Operating Factor

OPERATING FACTOR

OF
=

Arc time
Total time

Arc time
Total time

= waktu yang digunakan untuk mengelas saja


= arc time + preparing & follow-up operations

Values for (OF) usually range from 0.2 to 0.6


> 0.6 for automated welding
< 0.2 for construction field welding

Welding Costs per satuan panjang(CM)


las

+ (CL)

CALCULATING ELECTRODE CONSUMPTION

WE
=
WE
WW

WW
DE
= weight of electrode consumed
= weight of weld metal deposited
(except for SAW, WE > WW)

DE
= deposition efficiency, a factor that compensates for loss of
electrode
material as shielding vapor, slag, and spatter.
SMAW
FCAW (self-shielded)

0.65
0.82

GMAW

0.92

SAW

1.00

CALCULATION OF MASS OF WELD METAL IN


JOINT

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