282016 waldirg practice test tests.com vss aie Tage Soe Welding Practice Test Congratulations, You Finished, Scroll down to soe answers, your score and mor. ‘Take this froe welding practice exam to gota sample of he types of questions on an actual walding exam ‘Subject matter covered in actual AWS and other welding examinations include: Shielded Metal Arc Wing, Flux Cored Ave Welding, Self Shielded and Submerged Ave Welding, the ac welding processes protecod by ux, along wih the gas shielded processes, suchas Gas Tungsten Ave ‘Wading, Cas Metal re Welding and Flax Cored Are Weldng-Gas Shielded. Brazing and soldering {are also covered, ang with common mechanical and thermal cuting processes that wil aid material preparation and enhance waling f-up issues, ‘To prepate for your welding test, see the Wong Practice Exam Kil with 360 Questions with fully ‘oxplanod answers, Whats the major function ofthe coating on an are welding electrode? Sino a Acts as a scavenger, remaves oxides and impurtos ». Influences incomplete penetration ..Liquefies the base metal 4d, Adds mosture and accelerates the cooling rate ‘The key s major function, and that is o puny the weld pool and weld metal 2. Square wave refers tothe ‘2 shape cf the filer metal ». shape ofthe tungsten electrode ‘hoped ¥/ ¢. shape of the output power 4. shape ofthe power source control box ‘The shape ofthe output wave form from this type power sourcs Is referrec to as square wave. These type power sources have enhanced performance on a.c. They can control ine balance, amplitude, requency fc. fo allow better control of penetration and cleaning action. 3. Shielding gases are used to protect the molten metal fom ‘a. being overheated and cooling to fast rma Yb. porosity and britleness. ‘heat and distortion 1d, being to cold and not penetrating ‘The sutrouncing air around the weld pool, contains oxygen, nitrogen and hycrogen. These gases got nto the rmalten wela pool and cause gas bubbles fo form (porosity) and lead to embritiement and weld cracking. “4. Weld backing is used with a process that uses a separate fx and electrode to ‘a. make the overall wel joint stifer ». provide more weight fo the woldment ‘make the material thicker where itis needed Slips Yd. support the highly uid weld poo! soi wil not fll through the joint Weld backing is used on the back sie ofthe jin to prevent mel through and to assure complete penetration ofthe weld joint 6. Is the weight ofa volume of material compared with an equal volume of water. a. Mas », Density Sino ©. Specie gravity Hott ‘The density of steels 490 pounds per cubic foot and its specie gravity is 7.8 times that of wate hitpihwww tests.comipraciceresuitwelding pracice st (eaarmrenor (60) PRACTICE EXAM KIT. fg az weleng ‘anedby ‘nesoan Soe of Mechanical Engineers (ASME) ore Amaican WWolang Socety a3) Atugh many empanios ray recur spose weling Seater amgoyene win Toa Cugeta eng ‘Centeaion la PRACTICE EXAM KIT. 18282016 waldirg practice test ‘weighs 1000 Kgim?. Therefore, a cubic meter of steel would weigh approximately 7800 kg depending upon the exact grade of steol being Checked. Porosity, slag inclusion or other types of iscontnutes would reduce the weight but nat the specie gravity 6. Amecium carbon steel has a carbon content of what percentage range? 20.05% t0 0.15% Slipped YB. 0.18% 90.60% ©, 0.60% t0 1.70% 4, 1.70% 10 2.15% Tete | oes I system table Relerence the classification 7. falquid weld pool is ata very high lvel of energy, at what approximate temperature il the steel begin to soli? 399 stir Vb. 2780 F 3200 F 4.3780 F \Wen welding the meting point of steel (approx. 2780) versus the salitfication point ofthe fast reezing ‘luxor slag (approx. 3200 F) is important to know. Also it's important o know thatthe melting pont varies with the carbon and alloy content of steel. Stoo! is magnet unt heated above te transformation temperatura of approximately 1393 OF. How fast the metal conducts heat wil have a large effect of preheat and inter-pass temperature contol. Hw much the metal expands on heating ana contacts when cooling ‘needs tobe understood to contol buckling and distorvon 8. sa groove mel 8, Cracks ». Craters «6, Und fi supa fd, Undereat Ino the base metal next fo the weld toe or weld root and has nat been ited Undercut best descrives this fashion. Some people want to calit"under fl" butts not corect, sine itis not Inthe weld being cated next to the foo 8, the weld does net combine wih another weld or the base metal tis referred to as: a Incomplete penetration ‘turd fb. incomplete fusion «incomplete bonding «incomplete inclusion Ir the weld does not combine with another weld or the base metal tis referred to as Incomplete fusion. 10. Ta determine fa welder is qualifed, the welder must pass @ test ‘Sma Ya, WPOR b. Wes. hitpihwww tests.comipraciceresuitwelding pracice st282016 14 16. waldrg practice test POR .Code PRACTICE EXAM KIT WPOR determines if @ welder is qualifies to @ Weleing Procedure Speciation Which term best describes the operation where @ welder or ‘welding operator has contol of a malten weld pool and the ‘Weld pool has a side to sige motion thats vansverse tothe travel drecton? 1. Oscillation tira of b, Weaving «. Whipping 1. Both a and © ‘This welding technique would appear in the weling instructions or in the welding prosecute specticaion. This ‘general inereasos the Neat Input per weld pass, but wll ‘Generally reduce tne lotal number of weld passes required fll he aint [broken surface is being observed. A small pore or inclusion type dscontinuty appears as a round bight farea, Which term fis his description? 2. Nucleation ». Crack «Spider web sped fd, Foye ‘fisheye is caused by the presence of hydrogen inthe wel. I this appeared on a break test of some ‘ype ‘may or may not be acceptable. Avays vey tye acceptance eeia per the code or specication, re time ie ‘lip of a the time the are ison during the ar welding operation. ». the total time the welder is clocked into wor. «the non-are time, d.the total are and non-are tme, “This also considered the operating factor and fs thought of as the percentage ofa shift hat \welderweliing operator is actualy welding. For robotc and mechanized welding, can be as high as 80% hile for manual and semiautomate welding it ean be as lw as 10-20% operating factors. Whats the alference between back and backing welds? ‘a Equipment used ‘luna’ b, Sequence of whan the wells are mad Materials used <4, None of the above ‘Though the weld symbols are identical, the sequence of how the welds are made is liferent, The back wold | mage last and the backing wold is made frst. \Wnat NDE process i indicated in the folowing description? Detects surface discontinuities only Itcan also vertyf-up, ont configuration, wold dimonsions and profies. hitpihwww tests.comipraciceresuitwelding pracice st282016 16 19 old ractco tot arr BRT oMr shed Va. VT \VT stands for Viaual Examination. This isthe most common NDE process and can be used before, during and affer welding to assure product qualty and productivity Penetrant Testing uses a penetrating baud dye which i applied toa properly prepared surface, The dye is piled inta the scanty by actor. a. suction ». heating cooling supped fd capilary Ccapilary action isthe abity ofa iqud to flow ina narrow space or rast opening. This is accomplishes without the assistance of external forces ane even in opposition of external forces ike gravity. Which ofthe folowing is an established norm or requirement issued by the federal, state or local government about technical systems? «4, Welder Continulty Report stupa, Standards «©. Specitcaton «d. Recommended Practices ‘A standard is established for use as a rue or basis of comparsson in measuring or judging capacty quantty Content extent, value, qual, ete ‘Before welding can be done to an industial welding standard, the supervisor needs to verty: 4. the qualty met ». the cost matric .the safoty metric tino thatthe welding procedure specications and welder qualfcatons ar inorder. ‘A industrial codes and standards reference the requirement fr having qualified procedures. They need to be openly available ano te welders need to be Vained on ther proper use. The welders need to be qualfes fon thoge procedures and their qualfcation must be curent. The supervisor needs todo this by verifying the welders continaty report ‘Normal pant and shit material worn around welaing shouldbe of what material? 2. Polyester b. Rayon Sino ¥ 6. Cotton 4. Syntheties| Cotton and wool are generally recommenda apparel around welding operations. Synthetics tke polyeste rayon etc. are not recommended as they met, creating more of Burn hazard Whats the minimum oxygen evel fora confined space? a 16% sired 6 19.5% 4.235% ‘The minimum oxygen le for a confined space is 19.5% per the Oxygen Scale. hitpihwww tests.comipraciceresuitwelding pracice st282016 waldirg practice test Oxygen Seale 0; Enriched 238% — 20.95 % —7—— Oxygen in dry air 19.5% ——}— Minimum for =~ Safe Entry 16% ——|— Impaired Judgment —[- and Breathing 14% —|— Faulty Judgment —[— Rapid Fatigue 6% —|— biifficutt Breathing —[— Death in Minutes Congratulations You Finished. Your Sco out of 20 = 0% “Thank you for trying our free Welding Fundamentals Practice test, For a comprehensive practice testo pass a Welding exam: Full enath 360 Queston Practice Exam for a Walding Exam, hitpihwww tests.comipraciceresuitwelding pracice stwaldirg practice test ed PRACTICE EXAM KIT i) 2m tation ‘AboutUs | Contact | Terms of Sale [Refunds hitpihwww tests.comipraciceresuitwelding pracice st ved Terms of Use / Privacy