Summer Training 2010
in
Dholpur Combined Cycle Power
Project (DCCPP)
Submitted By:
JITESH SHARMA
INTRODUCTION
To Dholpur Combined Cycle
Power Project (DCCPP)
DCCPP is project of Rajasthan Vidhut Utpadan
Nigam Ltd setup in 2007
Plant capacity is 330 MW (2 Gas Turbine 110MW
each and 1 Stream Turbine 110 MW)
Liquid Natural Gas (LNG) is used as main fuel with
more than 70% utilization
An important load center for eastern Rajasthan
PLANT FEATURES
Waste heat from the Gas Turbine is recovered by a
Heat Recovery Steam Generator (HRSG).
MARK- 6 control system.
Less pollution.
COMBINED CYCLE POWER PLANT
ADVANTAGE -:
High thermal efficiency
Low water requirement
Environmental friendliness
Fast start-up
Low installation cost
COMBINED CYCLE POWER PLANT
Disadvantage-:
Low thermal efficiency in open cycle
Higher cost of generation
Higher maintenance cost
PROCESS
First of all 800,000 cubic feet per minute air is
inserted into the gas turbine where it is
compressed , mixed with natural gas and
ignited in combustion chamber . Thus the
pressure generates. This pressure spins the
turbine blades. These blades are attached to a
rotar, which spins the generator and make
185 mw electricity.
BASIC CIRCUIT DIAGRAM OF PLANT
PLANT LAY OUT
HEAT RECOVERY STEAM
GENERATOR (HRSG)
It is a heat exchanger that recovers heat from a hot
gas stream
There are two boiler drums in HRSG
It consist of three major component
1) Economizer 2) Evaporator 3) Super heter
WORKING OF HRSG
Water comes in economizer and temperature of
water increased
Water supplied to boiler drum then evaporator in
this water is converted into steam. this is wet steam
Steam pass through super heaters
Dry steam is supplied to boiler drum. Then steam
turbine
GAS TURBINE
In this shaft speed is 3000 rpm
It extract energy from hot gases produced by
combustion of gas
STEAM TURBINE
Running by combined steam of HRSG
It convert kinetic energy into mechanical energy
It works on Rankine cycle
Having higher efficiency then
steam engine
WORKING OF STEAM TURBINE
Steam enters in the turbine with high pressure
and temp.
Pressure used to spin of turbine blades
Residual steam leaves the turbine at low
pressure
This steam passed into a condenser
WORKING OF A
COMBINED CYCLE
POWER PLANT
DCCPP located at Dholpur has an unique feature that
the same energy source (i.e. natural gas) is used to
rotate both gas and steam turbine without wasting
much of energy. As the name implies it is a
combined cycle i.e. waste heat from the gas turbine is
recovered by a heat recovery steam generator to
power a conventional steam turbine in a combined
cycle configuration.
CONDENSER
Situated below turbine
Purpose is to turn low energy steam back into
water for use in HRSG
Maintain proper flow of steam
In general improve the efficiency of plant
Air and non-condensable gases, which have
corrosive action are removed by dry air pump
maxDNA - BASIC COMPONENTS
Remote Processing Unit
I
Switch A D I I I O
P O O O
Switch B
U
S
D I I I
I
MAXNET Network P O O O
U G
MAXSTATION
N
I I I I A
O O O O L
S
DPU(Distributed Processing Unit)
10 ms I/O and function Block processing time
8500 function block for high capacity complex
control
Multiple execution speed to make the best use
of the processor
Standard serial port link for communication
Dual 100 mbps highway connection for high
speed
Physical Capabilities
Addresses: 255
I/O Bus Length: 30 ft
I/O Bus Length With BEM: 6,500 ft
Number of I/O Modules per DPU: 125
Number of SOE Modules per DPU: 32
Operating Ambient Temperature: 0°C to +60°C
(local to DPU)
Relative Humidity: 5% to 90% non-condensing
Control Processor: National Geode, 128 mByte RAM,
64 MByte Compact Flash
Electrical
System Power: 24 ±4 Vdc
Current: 1.2 A @ 24 Vdc
Model No. PDP401 - maxDPU4F
CONTROL PANEL HARDWARES
Cooling Fan Rack
Connectors
240V AC to 24V DC converter
Rack 1
Primary DPU
Rack 2
Sec. DPU
IO modules
Rack 3
Power Supply Module
DPU 4F
Mode Switch
Run - F
Network Healthy
Network A port
Network B port
Backup Indication
DPU Backup Cable
Reset Button
Takeover Button
DONGLE CARD
• LICENCE KEY TO USE MAX DNA SOFTWARE
• INSTALLED ON COM PORT WORK STATIONS
• DIFFERENT SOFTWARE FOR EWS/OWS DONGLE
Dongle Card
Physical Characteristics
The maxDPU4F resides directly on the
maxNET communications network without the
need for servers. It is fully compatible with
max DNA, max PAC I/O,
MAX 1000 + PLUS and most MAX1000 Model
564 I/O. The maxDPU4F mounts in a single
wide slot in a max PAC 8 PAC rack.
DC SYSTEM & PLC COMMUNICATION
SWITCH YARD
BATTERY BANK
ELECTROLYTE-
1.mixture of acid & pure
water
2.genral proportion is
85% water & 15% acid.
PLCC (Power line
carrier
communication )
Working of PLCC
The voice freq. if converted into electrical
signal these signal are super imposed &
transmitted through a coupling capacitor (cc).
At the receiving and wave trap don’t allow the
modulated signal to enter power ckt. through
CC the signal is given to the line matching
unit . After matching freq. filtration of signal is
done.
Various electronics components & their
utilization
Simulation of section-simulate a value while online is
used to isolate a proper section . In process machine
works on simulate value instead of out come data.
RTD (Resistance temp detector) – RTD modules or
cards are used to convert resistance in form of temp.
cards are placed in panel of DPU.
PANEL CARDS CHANNEL DESTINA
TION(RTD)
other devices are-
Thermocouple
Pressure gauges
Fan’s arrangement for
cooling tower
Presented By:-
JITESH SHARMA
THANK YOU
